Winding device for PVC film calender
By designing a winding device for PVC film calender including frame, drive roller, PVC film roll, gantry, hanging rod, floating plate and pressing roller, the problems of cumbersome operation and poor tightness during the winding process of PVC film are solved, and tight winding and convenient cutting are achieved, and contact scratches between the pressing roller and the film are avoided.
Patent Information
- Application Number
- CN202420658073.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-02
AI Technical Summary
During the winding process of PVC film, the operation is complicated and it is difficult to ensure the firmness of the winding of PVC film. The surface quality requirements of the press roller are high to avoid scratching the film. After the discharge, the PVC film is severely difficult to discharge.
A winding device for PVC film calender is designed, including a frame, a drive roller, a PVC film roll, a gantry, a boom, a floating plate and a pressing roller. Through the rotation of the first drive roller and the second drive roller, the pressing roller is inserted into both ends of the reel to apply pressure and winding, ensuring that the film and the roller are in close contact with the roller to avoid slippage, and the rise of the pressing roller is realized by the floating plate and the lifting drive device to drive the roller to rise and leave the roller.
The compactness and convenience of the PVC film rolling are achieved, and scratching problems caused by contact between the press roller and the PVC film are avoided, and the operation is simple and production efficiency is improved.
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Figure CN222630620U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC film processing, in particular to a winding device for a PVC film calender. Background Art
[0002] After calendering, the PVC film needs to be rolled onto a reel to obtain a rolled PVC film for easy storage and transportation.
[0003] In the process of winding PVC film, usually the air shaft is first used to fix the roll, and then the air shaft is mounted on the winding frame to rotate and actively wind the air shaft, which is cumbersome to operate and difficult to ensure the compactness of the PVC film. The utility model patent with application number 201320845428.7 discloses a film winding mechanism of a PVC film calender, which ensures good film winding quality by pressing the pressure roller on the outer circle of the PVC film roll with constant pressure. However, in order to avoid scratching the PVC film, the surface quality of the pressure roller is required to be high, and the PVC film after winding is heavy, and it is difficult to unload the material, which needs to be improved. Utility Model Content
[0004] The utility model aims to provide a winding device for a PVC film calender, so as to avoid scratching the PVC film and improve the compactness of winding and the convenience of unloading.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A winding device for a PVC film calender comprises: a frame, a first driving roller, a second driving roller, a PVC film roll, a gantry, a hanging rod, a floating plate and a pressure roller, wherein the first driving roller and the second driving roller are arranged in the frame with a front-to-rear lateral spacing, the gantry is arranged on the frame and is located above the first driving roller and the second driving roller, the floating plate can be raised and lowered in the gantry, the PVC film roll is arranged above the first driving roller and the second driving roller, the hanging rod can be vertically arranged on both sides of the floating plate so as to be longitudinally movable, and the bottom end of the hanging rod extends downward to the outside of the corresponding end of the PVC film roll, and the pressure roller is arranged at the bottom end of the hanging rod and extends longitudinally to the inner cavity of the corresponding end of the PVC film roll.
[0007] Wherein, slide rails located below both sides of the gantry are horizontally arranged on the frame, and sliding blocks located on the corresponding slide rails are arranged at the bottom of both sides of the gantry.
[0008] Wherein, a guide rod penetrating upwardly through the gantry is arranged on the top of the floating plate, a mounting plate is arranged on the top of the guide rod, and a lifting drive device connected to the gantry is arranged on the mounting plate.
[0009] Wherein, the lifting drive device adopts an oil cylinder or an electric telescopic rod.
[0010] The utility model further comprises a controller, which is connected to the lifting drive device to perform lifting control.
[0011] Wherein, a spacing sensor pointing downward toward the PVC film roll is arranged at the bottom of the floating plate, and the spacing sensor is connected to the controller for signal transmission.
[0012] Wherein, a longitudinal driving device connected to the top end of the suspension rod is arranged on the floating plate, and the controller is connected to the longitudinal driving device.
[0013] Wherein, the longitudinal driving device adopts a cylinder or an electric telescopic rod.
[0014] Wherein, guide rods which longitudinally penetrate corresponding suspension rods are arranged on both sides of the floating plate, and guide holes corresponding to the guide rods are arranged on the suspension rods.
[0015] The frame is provided with a motor for driving the first driving roller to rotate, one end of the first driving roller and the second driving roller is provided with a synchronous wheel, and a synchronous belt is provided between the two synchronous wheels.
[0016] The beneficial effects of the utility model include: a winding device for a PVC film calender, in which the PVC film roll is rotationally driven by a first driving roller and a second driving roller, and pressure is applied during the winding process by inserting a pressure roller at both ends of the PVC film roll to ensure that the PVC film on the PVC film roll is in close contact with the first driving roller and the second driving roller, thereby ensuring the compactness of the winding, and the pressure roller does not contact the PVC film, thereby avoiding the problem of scratching the PVC film. After the winding is completed, the PVC film roll can also be driven to rise by the rise of the pressure roller, and be separated from the first driving roller and the second driving roller, thereby improving the convenience of unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 yes Figure 1 Schematic diagram of the structure after the middle floating plate rises and moves sideways. DETAILED DESCRIPTION
[0019] Combine the following Figure 1-2 The technical solution of the utility model is further illustrated by specific embodiments.
[0020] like Figure 1The winding device for the PVC film calender shown includes: a controller 18, a frame 1, a first driving roller 11, a second driving roller 12, a PVC film roll 4, a gantry 10, a suspension rod 5, a floating plate 14 and a pressure roller 13. The first driving roller 11 and the second driving roller 12 are arranged in the frame 1 with a front-to-back lateral spacing. In this embodiment, the frame 1 is provided with a motor for driving the first driving roller 11 to rotate, and one end of the first driving roller 11 and the second driving roller 12 is provided with a synchronous wheel 17, and a synchronous belt 16 is provided between the two synchronous wheels 17 for synchronous rotation.
[0021] The PVC film reel 4 is disposed above the first driving roller 11 and the second driving roller 12 . The PVC film reel 4 is driven to rotate by the rotation of the first driving roller 11 and the second driving roller 12 , thereby winding the PVC film.
[0022] The gantry 10 is set on the frame 1 and is located above the first driving roller 11 and the second driving roller 12. The floating plate 14 is set in the gantry 10 in a liftable manner. In the present embodiment, a guide rod 7 is set on the top of the floating plate 14 and penetrates the gantry 10 upward. The guide rod 7 is used to guide the floating plate 14 to be lifted and lowered.
[0023] A mounting plate 9 is provided on the top of the guide rod 7, and a lifting drive device 8 connected to the gantry 10 is provided on the mounting plate 9 to realize the lifting and lowering drive of the mounting plate 9, and to drive the lifting and lowering of the floating plate 14 through the guide rod 7. In this embodiment, the lifting drive device 8 adopts an oil cylinder or an electric telescopic rod, and the controller 18 is connected to the lifting drive device 8 to perform lifting control. The controller 18 can adopt a PLC controller, which is easy to operate.
[0024] The suspension rod 5 is vertically arranged on both sides of the floating plate 14 so as to be longitudinally movable, and the bottom end of the suspension rod 5 extends downward to the outside of the corresponding end of the PVC film roll 4, and the pressure roller 13 is arranged at the bottom end of the suspension rod 5 and extends longitudinally to the inner cavity of the corresponding end of the PVC film roll 4. In this embodiment, a longitudinal driving device 6 connected to the top end of the suspension rod 5 is arranged on the floating plate 14, and the controller 18 is connected to the longitudinal driving device 6 to realize the longitudinal movement control of the suspension rod 5, and drive the pressure rollers 13 on both sides to facilitate the insertion of the two ends of the PVC film roll 4.
[0025] In this embodiment, the longitudinal drive device 6 adopts a cylinder or an electric telescopic rod, which is flexible. The floating plate 14 is provided with guide rods 19 on both sides thereof, which longitudinally penetrate the corresponding suspension rod 5, and the suspension rod 5 is provided with guide holes corresponding to the guide rods 19, which improves the longitudinal movement stability of the suspension rod 5.
[0026] When the PVC film roll 4 is driven to rotate by the first driving roller 11 and the second driving roller 12, the pressure roller 13 is inserted into both ends of the PVC film roll 4 to apply pressure during the PVC film winding process, ensuring that the PVC film on the PVC film roll 4 is in close contact with the first driving roller 11 and the second driving roller 12 to avoid slipping and ensure the tightness of the winding.
[0027] A spacing sensor 15 pointing downward to the PVC film roll 4 is provided at the bottom of the floating plate 14 to detect the thickness of the PVC film rolled on the PVC film roll 4, which is beneficial to adjusting the height of the pressure roller 13. The spacing sensor 15 is connected to the controller 18 for signal transmission, and the controller 18 controls the lifting drive device 8 to change the position height of the floating plate 14, thereby changing the height of the pressure roller 13 and the pressure of the pressure roller 13 on the PVC film roll 4.
[0028] After winding is completed, unloading is required. At this time, the floating plate 14 is first raised by the lifting drive device 8, and the rise of the pressure roller 13 drives the rise of the PVC film roll 4, so that the PVC film is separated from the first drive roller 11 and the second drive roller 12, thereby improving the convenience of unloading.
[0029] like Figure 2 As shown, slide rails 3 located below both sides of the gantry 10 are horizontally arranged on the frame 1, and sliders 2 located on the corresponding slide rails 3 are arranged at the bottom of both sides of the gantry 10. After the PVC film roll 4 rises, the gantry 10 can be manually pushed to move the PVC film roll 4 forward, so that the PVC film roll 4 can be placed on a forklift or a conveyor belt for subsequent transfer. Finally, the suspension rod 5 moves outward longitudinally, driving the pressure rollers 13 to detach from the two ends of the PVC film roll 4, and a new PVC film roll is replaced to rewind it.
[0030] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.
Claims
1. A winding device for a PVC film calender, characterized in that: include: A frame, a first driving roller, a second driving roller, a PVC film roll, a gantry, a hanging rod, a floating plate and a pressure roller, wherein the first driving roller and the second driving roller are arranged in the frame with a front-to-rear lateral spacing, the gantry is arranged on the frame and is located above the first driving roller and the second driving roller, the floating plate can be raised and lowered in the gantry, the PVC film roll is arranged above the first driving roller and the second driving roller, the hanging rod can be vertically arranged on both sides of the floating plate so as to be longitudinally movable, and the bottom end of the hanging rod extends downward to the outside of the corresponding end of the PVC film roll, and the pressure roller is arranged at the bottom end of the hanging rod and extends longitudinally to the inner cavity of the corresponding end of the PVC film roll.
2. The winding device for a PVC film calender according to claim 1, characterized in that: The frame is horizontally provided with slide rails located below both sides of the gantry, and the bottom of both sides of the gantry is provided with sliding blocks located on the corresponding slide rails.
3. The winding device for a PVC film calender according to claim 1, characterized in that: A guide rod which penetrates the gantry upwards is arranged on the top of the floating plate, a mounting plate is arranged on the top of the guide rod, and a lifting drive device connected with the gantry is arranged on the mounting plate.
4. The winding device for a PVC film calender according to claim 3, characterized in that: The lifting drive device adopts an oil cylinder or an electric telescopic rod.
5. The winding device for the PVC film calender according to claim 3, characterized in that: The utility model also comprises a controller, which is connected with the lifting drive device to perform lifting control.
6. The winding device for a PVC film calender according to claim 5, characterized in that: A spacing sensor pointing downward to the PVC film roll is arranged at the bottom of the floating plate, and the spacing sensor is connected to the controller for signal transmission.
7. The winding device for a PVC film calender according to claim 5, characterized in that: The floating plate is provided with a longitudinal driving device connected to the top end of the suspension rod, and the controller is connected to the longitudinal driving device.
8. The winding device for a PVC film calender according to claim 7, characterized in that: The longitudinal driving device adopts a cylinder or an electric telescopic rod.
9. The winding device for a PVC film calender according to claim 1, characterized in that: Guide rods are arranged on both sides of the floating plate and penetrate the corresponding suspension rods in the longitudinal direction. The suspension rods are provided with guide holes corresponding to the guide rods.
10. The winding device for a PVC film calender according to claim 1, characterized in that: The frame is provided with a motor for driving the first driving roller to rotate, and one end of the first driving roller and the second driving roller is provided with a synchronous wheel, and a synchronous belt is provided between the two synchronous wheels.
Citation Information
Patent Citations
Membrane rolling mechanism of PVC membrane calendaring machine
CN203602112U