Pay-off auxiliary device for enameled wire production
By designing a wire laying auxiliary device including wire disk, seat plate, support rod and spring, the problem of enameled wire being easily scratched or cut during wire laying is solved, and the wire is prevented from loosening and knotting during shutdown, improving production efficiency and stability of wire laying.
Patent Information
- Application Number
- CN202421361449.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The enameled wire has a small diameter and low strength, so it is impossible to use the traditional wire laying frame for rotation and release, resulting in the wire being scratched or cut during the wire laying process, affecting production efficiency; when the machine is shut down and adjusted, the wire loses the tension of the wire laying, and is prone to loosening and falling and twisting and knotting.
A wire laying auxiliary device including a wire disk, a seat plate, a support rod and a spring is designed. The wire is laid through an arc channel formed by the spring inner cylinder to avoid contact with the wire disk side plate; during shutdown, the clamp structure clamps the wire under gravity to prevent looseness and knotting.
It effectively avoids scratches and cuts caused by contact with the side plate of the wire plate during the wire release process, and improves production efficiency; when the machine is shut down and adjusts, prevents the wire from falling and winding and knotting, ensuring the smooth progress of subsequent wire release.
Smart Images

Figure CN222630718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of auxiliary equipment for enameled wire production, in particular to an auxiliary device for producing enameled wire pay-off. Background Art
[0002] Due to the small diameter and low strength of the enameled wire, it is impossible to use the traditional pay-off rack to rotate the wire. Therefore, the current enameled wire pay-off processes usually use a reel to lay the wire flat and lead the wire end upward. During the pay-off process, the wire will continuously sweep the edge of the reel side plate, causing scratches on the wire surface, and even the wire will be cut by the edge of the reel side plate, causing waste and affecting production efficiency.
[0003] At present, each process in the production process will stop for adjustment due to various reasons. During the shutdown adjustment period, the wire tension will often be lost. At this time, the wire will become loose and fall under the action of gravity, which will cause the wire to become entangled or even knotted, affecting the subsequent smooth wire payout. Utility Model Content
[0004] The purpose of the utility model is to provide a wire-laying auxiliary device for producing enameled wires, so as to solve the problems raised in the above-mentioned background technology.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A wire-paying auxiliary device for producing enameled wires comprises a wire reel 1, a seat plate 3 and a support rod 7, wherein the wire reel 1 is centrally provided with a reel hole 2 at both ends, a circular boss 4 is provided on the lower side of the seat plate 3, the seat plate 3 is pressed on the upper end surface of the wire reel 1, the circular boss 4 is clamped in the reel hole 2, a stepped hole 5 is centrally provided on the seat plate 3, one end of the support rod 7 is rotatably connected in the stepped hole 5 through a bearing 6, and is axially positioned by a retaining spring, a spring 10 is fixed on the support rod 7 by a clamp, an inlet sleeve 11 is inserted into the inlet port of the spring 10, an outlet sleeve 12 is inserted into the outlet port of the spring 10, and a wire clamping structure is provided on the outlet sleeve 12.
[0007] The wire clamping structure includes two semicircular clamping plates 13, which are symmetrically hinged on the large end surface of the outlet sleeve 12. The two clamping plates 13 are assembled into a full circle to cover the large end surface of the outlet sleeve 12, and the lower corners of the contact edges of the two clamping plates 13 are in a smooth arc structure.
[0008] The support rod 7 is made of plastic material, and is composed of a vertical installation section, a horizontal section, an inclined section and a vertical section from left to right.
[0009] The clamp includes a clamp a8 and a clamp b9. The clamp a8 is fixed on the end of the vertical section of the support rod 7. There are two clamps b9 fixed on the inclined section of the support rod 7. The clamp a8 is fixed on the inlet end of the spring 10 so that the inlet port of the spring 10 faces the wire reel 1. The clamp b9 is fixed on the outlet end of the spring 10 so that the outlet port of the spring 10 faces upward.
[0010] The inlet sleeve 11 and the outlet sleeve 12 are both stepped cylinders composed of a large cylinder and a small cylinder, and an axial through hole is provided in the stepped cylinder. The large end inlet of the inlet sleeve 11 is arc-shaped, and the small end of the inlet sleeve 11 is clamped in the inlet end of the spring 10, and the small end of the outlet sleeve 12 is clamped in the outlet end of the spring 10.
[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0012] The utility model provides a seat plate, a support rod and a spring, etc., so that the wire can be released through the arc channel formed by the spring inner tube during the wire release process, thereby avoiding scratches caused by the contact between the wire and the side plate of the wire drum; the spring makes the bending radius of the wire large to avoid breakage; the large end of the outlet sleeve arranged in the utility model faces upward, and the clamping plate hinged thereon is normally closed under the action of gravity, so when the machine is stopped for adjustment, the wire is clamped by the clamping plate to avoid the wire from being loose and tangled. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the front view of the utility model;
[0014] Figure 2 It is a cross-sectional view of the utility model;
[0015] Figure 3 This is a front view of the outlet sleeve and the clamping plate of the utility model;
[0016] Figure 4 It is a top view of the outlet sleeve and the clamping plate of the utility model;
[0017] Figure 5 It is a cross-sectional view of the line inlet sleeve of the utility model;
[0018] In the figure: 1. wire reel; 2. reel hole; 3. seat plate; 4. boss; 5. stepped hole; 6. bearing; 7. support rod; 8. clamp a; 9. clamp b; 10. spring; 11. inlet sleeve; 12. outlet sleeve; 13. clamp; 14. wire. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Generally, the components of the embodiment of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] Example 1
[0023] like Figure 1-5 The present embodiment provides an auxiliary device for producing enameled wire pay-off, including a wire drum 1, a seat plate 3 and a support rod 7. The two ends of the wire drum 1 are centrally provided with a disk hole 2. The lower side of the seat plate 3 is provided with a circular boss 4. The seat plate 3 is pressed on the upper end surface of the wire drum 1, and the circular boss 4 is clamped in the disk hole 2, that is, the seat plate 3 is positioned and assembled with the wire drum 1 by the boss and the disk hole. The center of the seat plate 3 is provided with a stepped hole 5. One end of the support rod 7 is rotatably connected in the stepped hole 5 through a bearing 6. The bearing 6 is installed in the stepped hole 5 and axially positioned by a retaining spring. The support rod 7 rotates along the center of the disk hole 2 of the wire drum 1. A spring 10 is fixed on the support rod 7 through a clamp. The inlet port of the spring 10 is inserted with an inlet sleeve 11, and the outlet port of the spring 10 is inserted with an outlet sleeve 12. A wire clamping structure is provided on the outlet sleeve 12. When the wire is paid off, the conductor 14 passes through the inlet sleeve 11, the spring 10 and the outlet sleeve 12 in sequence.
[0024] The wire clamping structure includes two semicircular clamping plates 13, which are symmetrically hinged on the large end surface of the outlet sleeve 12. The two clamping plates 13 are assembled into a full circle to cover the large end surface of the outlet sleeve 12, and the lower corners of the contact edges of the two clamping plates 13 are in a smooth arc structure, so that the two clamping plates 13 are convenient to open upward.
[0025] The support rod 7 is made of plastic material with a small moment of inertia, and is composed of a vertical installation section, a horizontal section, an inclined section and a vertical section from left to right.
[0026] The clamp includes a clamp a8 and a clamp b9, the clamp a8 is fixed on the end of the vertical section of the support rod 7, and there are two clamps b9 fixed on the inclined section of the support rod 7. The clamp a8 is fixed on the inlet end of the spring 10 so that the inlet port of the spring 10 faces the wire drum 1, and the clamp b9 is fixed on the outlet end of the spring 10 so that the outlet port of the spring 10 faces upward. The two clamps 13 are normally closed under the action of gravity.
[0027] The inlet sleeve 11 and the outlet sleeve 12 are both stepped cylinders composed of a large cylinder and a small cylinder, and an axial through hole is provided in the stepped cylinder. The large end inlet of the inlet sleeve 11 is arc-shaped, and the small end of the inlet sleeve 11 is clamped in the inlet end of the spring 10, and the small end of the outlet sleeve 12 is clamped in the outlet end of the spring 10.
[0028] When the utility model is used, the pay-off drum is firstly transferred to the pay-off area and laid flat, and the boss of the seat plate 3 is inserted into the drum hole 2 for positioning.
[0029] Then, the wire head is led out from the wire pay-off reel, and the wire head is successively passed through the wire inlet sleeve 11, the spring 10 and the wire outlet sleeve 12, and then introduced into the equipment wire inlet, thereby completing the preparation work such as equipment threading.
[0030] Finally, the equipment is turned on for production. During the wire-laying process, the conductor 14 drives the support rod 7 to rotate along the disk hole 2, the wire-inlet end of the spring 10 makes a sinusoidal motion, and the clamping plate 13 is lifted upward by the friction force of the conductor 14, and the conductor 14 passes through the outlet sleeve 12 smoothly; after pausing the wire-laying, the clamping plate 13 falls back by gravity and clamps the conductor 14.
Claims
1. A wire-paying auxiliary device for producing enameled wires, comprising a wire reel (1), a seat plate (3) and a support rod (7), wherein the wire reel (1) is provided with a reel hole (2) at the center of both ends, characterized in that: A circular boss (4) is arranged on the lower side of the seat plate (3), the seat plate (3) is pressed on the upper end surface of the wire disk (1), the circular boss (4) is clamped in the disk hole (2), a stepped hole (5) is arranged in the center of the seat plate (3), one end of the support rod (7) is rotatably connected in the stepped hole (5) through a bearing (6), and is axially positioned by a retaining spring, a spring (10) is fixed on the support rod (7) by a clamp, an inlet sleeve (11) is inserted into the inlet port of the spring (10), an outlet sleeve (12) is inserted into the outlet port of the spring (10), and a wire clamping structure is arranged on the outlet sleeve (12).
2. The auxiliary device for producing enameled wire pay-off according to claim 1, characterized in that: The wire clamping structure comprises two semicircular clamping plates (13), the two clamping plates (13) are symmetrically hinged on the large end surface of the outlet sleeve (12), the two clamping plates (13) are assembled into a full circle to cover the large end surface of the outlet sleeve (12), and the lower corners of the contacting edges of the two clamping plates (13) are in a smooth arc structure.
3. The auxiliary device for producing enameled wire pay-off according to claim 1, characterized in that: The support rod (7) is made of plastic material and is composed of a vertical installation section, a horizontal section, an inclined section and a vertical section from left to right.
4. The auxiliary device for producing enameled wire pay-off according to claim 3, characterized in that: The clamp comprises a clamp a (8) and a clamp b (9), wherein the clamp a (8) is fixed to the end of the vertical section of the support rod (7), and two clamps b (9) are fixed to the inclined section of the support rod (7). The clamp a (8) is fixed to an inlet end of the spring (10) so that the inlet port of the spring (10) faces the wire drum (1), and the clamp b (9) is fixed to an outlet end of the spring (10) so that the outlet port of the spring (10) faces upward.
5. The auxiliary device for producing enameled wire pay-off according to claim 1, characterized in that: The inlet sleeve (11) and the outlet sleeve (12) are both stepped cylinders composed of a large cylinder and a small cylinder. An axial through hole is provided in the stepped cylinder. The large end inlet of the inlet sleeve (11) is arc-shaped. The small end of the inlet sleeve (11) is clamped in the inlet end of the spring (10). The small end of the outlet sleeve (12) is clamped in the outlet end of the spring (10).