Upper weighing type filling mechanism
By designing a weighing filling mechanism in the edible oil filling machine, the filling accuracy is ensured by using the weighing metering tank and filling cylinder, and the plug-in filling mechanism prevents liquid splashing, the problems of low filling accuracy and liquid splashing waste in the prior art are solved, and an efficient and accurate filling process is achieved.
Patent Information
- Application Number
- CN202420973374.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The flowmeter meter measurement method of the existing edible oil filling machine is affected by the ambient temperature. The filling accuracy is not high. At the same time, the filling head is difficult to insert deep into the large-open bottle, which can easily lead to liquid splashing and waste.
An upper weighing filling mechanism is designed, using a weighing metering tank and filling cylinder, which ensures the accuracy of filling through a weighing device, and can be inserted deeply into the bottle through the insert filling mechanism to prevent liquid splashing.
It achieves high precision and low waste in filling, can adapt to bottles of different sizes, and ensures the optimal flow temperature of the fluid through heating wires to prevent solidification.
Smart Images

Figure CN222631052U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling mechanisms, in particular to an upper weighing type filling mechanism. Background Art
[0002] The most widely used filling method for edible oil filling machines is the flow meter metering method.
[0003] However, this type of flow meter metering filling equipment in the prior art has the following disadvantages:
[0004] 1. All are measured by the volume of oil. As the environment changes (seasonal changes, morning and noon temperature changes), the liquid will be affected by the temperature of the environment, and the principle of thermal expansion and contraction will cause the volume of the liquid to change, thus affecting the filling accuracy.
[0005] According to the application number 201510698408.5, a top weighing filling machine can perform quantitative weighing and filling by using the weighing device at the top. However, during filling, the lower filling head cannot be deeply inserted into the bottle to be filled. Therefore, when filling bottles with larger openings, the filling liquid may splash and be wasted due to the large height difference of the filling.
[0006] Therefore, an upper weighing filling mechanism is needed to improve the above-mentioned problem. Utility Model Content
[0007] The purpose of the utility model is to provide an upper weighing filling mechanism to solve the problems raised in the above background technology.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an upper weighing filling mechanism, comprising a high-position buffer tank, a manual ball valve is fixedly provided at the lower end of the high-position buffer tank, a food-grade corrugated hose is fixedly provided at the lower end of the manual ball valve, a pneumatic ball valve is provided in the middle of the food-grade corrugated hose, a weighing and metering tank is fixedly provided at the lower end of the food-grade corrugated hose, the weighing and metering tank is communicated with the inside of the high-position buffer tank through the food-grade corrugated hose, a weighing device is fixedly provided at the lower end of the weighing and metering tank, a filling cylinder is provided on one side of the surface of the weighing and metering tank, and a filling nozzle is provided at the lower end of the filling cylinder on the surface of the weighing and metering tank.
[0009] Preferably, a connecting hose is fixedly provided on one side of the surface of the filling nozzle, and the filling nozzle is connected to the inside of the weighing and metering tank through the connecting tube, so that the liquid inside the weighing and metering tank can flow freely into the filling nozzle through the connecting hose.
[0010] Preferably, an insert-type filling mechanism for preventing the filling liquid from splashing is arranged inside the filling nozzle, and the insert-type filling mechanism comprises a cavity, a filling rod, a filling channel, and a liquid inlet. The filling nozzle is provided with a cavity, and a filling rod is movably inserted in the middle of the inner side of the filling nozzle, and the filling channel is arranged in the middle of the inner side of the filling rod. A liquid inlet is provided on one side of the upper end of the filling rod, and the liquid inlet is communicated with the inside of the filling channel. The insert-type filling mechanism can be inserted into the deep of the filling bottle and filled from the lower end of the empty filling bottle to prevent the splashing and waste of filling liquid caused by the high liquid level difference and the large impact force.
[0011] Preferably, the movable end of the filling cylinder is fixedly connected to the filling rod, and the filling rod can be driven to move up and down by the extension and retraction of the filling cylinder, so that the filling work can be carried out or stopped.
[0012] Preferably, a fixed frame is provided outside the high-position buffer tank and the weighing and metering tank, and a lifting cylinder is fixedly provided between the fixed frame and the weighing and metering tank. The lifting cylinder can drive the entire device to move up and down, so that the device can adapt to filling bottles of various sizes.
[0013] Preferably, a conveyor belt is provided on one side of the fixed frame, and a filling bottle is provided on the upper end of the conveyor belt. The conveyor belt can drive the filling bottle to move, and the filling work can be carried out when the filling bottle moves to the lower end of the filling nozzle.
[0014] Preferably, a heating wire is provided inside the weighing and metering tank, and the heating wire can ensure that certain fluids maintain an optimal flow temperature, thereby preventing the solidification of the fluid at a lower temperature from affecting the filling.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model uses a weighing method to ensure the accuracy of each filling.
[0017] 2. The utility model can push the filling rod downward by extending the filling cylinder, so that the liquid inlet enters the cavity. At this time, the inside of the weighing and metering tank is connected with the inside of the cavity through the connecting pipe, and the inside of the cavity is connected with the inside of the filling channel through the liquid inlet. In this way, the liquid can flow into the filling bottle from the filling channel under the action of gravity. In this way, it can be inserted into the deep of the filling bottle and filled from the lower end of the empty filling bottle to prevent the splashing and waste of filling liquid caused by the high impact force of the liquid level difference. Then, the filling cylinder can be slowly contracted while filling to complete the filling.
[0018] 3. When the utility model is used, the lifting cylinder can drive the device as a whole to move up and down, so that the device can be adapted to fill bottles of various sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of an upper weighing filling mechanism of the utility model;
[0020] Figure 2 It is a side view of a weighing and metering tank in an upper weighing filling mechanism of the utility model;
[0021] Figure 3 This is a view of the internal structure of a filling nozzle in an upper weighing filling mechanism of the utility model;
[0022] Figure 4 This is an overall structural view of a canning rod in an upper weighing filling mechanism of the utility model;
[0023] Figure 5 This is a downward moving view of a canning rod in an upper weighing filling mechanism of the utility model;
[0024] Figure 6 The utility model is a top view of a weighing and metering tank in an upper weighing filling mechanism.
[0025] In the figure: 1. High-level buffer tank; 2. Manual ball valve; 3. Food-grade corrugated hose; 4. Pneumatic ball valve; 5. Weighing device; 6. Filling cylinder; 7. Filling nozzle; 8. Weighing and metering tank; 9. Fixed frame; 10. Lifting cylinder; 11. Conveyor belt; 12. Filling bottle; 13. Connecting hose; 14. Cavity; 15. Filling rod; 16. Filling flow channel; 17. Liquid inlet; 18. Heating wire. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-6The utility model provides a technical solution: an upper weighing filling mechanism, comprising a high-position buffer tank 1, a manual ball valve 2 is fixedly provided at the lower end of the high-position buffer tank 1, a food-grade corrugated hose 3 is fixedly provided at the lower end of the manual ball valve 2, a pneumatic ball valve 4 is provided in the middle of the food-grade corrugated hose 3, a weighing and metering tank 8 is fixedly provided at the lower end of the food-grade corrugated hose 3, the weighing and metering tank 8 is communicated with the inside of the high-position buffer tank 1 through the food-grade corrugated hose 3, a weighing device 5 is fixedly provided at the lower end of the weighing and metering tank 8, a filling cylinder 6 is provided on one side of the surface of the weighing and metering tank 8, and a filling nozzle 7 is provided at the lower end of the filling cylinder 6 on the surface of the weighing and metering tank 8.
[0028] A connecting hose 13 is fixedly provided on one side of the surface of the filling nozzle 7. The filling nozzle 7 is connected to the inside of the weighing and measuring tank 8 through the connecting tube. The liquid inside the weighing and measuring tank 8 can flow freely into the filling nozzle 7 through the connecting hose 13.
[0029] The filling nozzle 7 is provided with an insertion filling mechanism to prevent the splashing of the filling liquid. The insertion filling mechanism includes a cavity 14, a filling rod 15, a filling channel 16, and a liquid inlet 17. The filling nozzle 7 is provided with a cavity 14. The filling rod 15 is movably inserted in the middle of the inner side of the filling nozzle 7. The filling channel 16 is provided in the middle of the inner side of the filling rod 15. A liquid inlet 17 is provided on one side of the upper end of the filling rod 15. The liquid inlet 17 is connected to the filling channel 16. The insertion filling mechanism can be inserted into the deep of the filling bottle 12, and the filling is performed from the lower end of the empty filling bottle 12 to prevent the splashing and waste of the filling liquid caused by the high liquid level drop height and the large impact force.
[0030] The movable end of the filling cylinder 6 is fixedly connected to the filling rod 15, and the filling rod 15 can be driven to move up and down by the expansion and contraction of the filling cylinder 6, so that the filling work can be carried out or stopped;
[0031] A fixed frame 9 is arranged outside the high-position buffer tank 1 and the weighing and metering tank 8, and a lifting cylinder 10 is fixedly arranged between the fixed frame 9 and the weighing and metering tank 8. The lifting cylinder 10 can drive the device as a whole to move up and down, so that the device can be adapted to filling bottles 12 of various sizes;
[0032] A conveyor belt 11 is provided on one side of the fixed frame 9, and a filling bottle 12 is provided on the upper end of the conveyor belt 11. The conveyor belt 11 can drive the filling bottle 12 to move, and when the filling bottle 12 moves to the lower end of the filling nozzle 7, the filling work can be carried out;
[0033] The weighing and metering tank 8 is provided with a heating wire 18 inside, which can ensure that certain fluids have an optimal flow temperature and prevent the low-temperature fluid from solidifying and affecting the filling;
[0034] Working principle: When using this device, the staff manually opens the manual ball valve 2 and opens the pneumatic ball valve 4, and then the liquid inside the high-level buffer tank 1 can flow into the weighing and metering tank 8 under the action of gravity. When the weighing device 5 detects that the liquid inside the weighing and metering tank 8 reaches a predetermined weight, it can send an electrical signal to control the start of the ball valve to close. At this time, the quantitative filling of the liquid can be completed. Then, the filling cylinder 6 is extended to push the filling rod 15 downward, so that the liquid inlet 17 enters the cavity 14 to form a Figure 5 In the state shown, the inside of the weighing and metering tank 8 is connected to the inside of the cavity 14 through the connecting pipe, and the inside of the cavity 14 is connected to the inside of the filling channel 16 through the liquid inlet 17, so that the liquid can flow into the filling bottle 12 from the filling channel 16 under the action of gravity, so that it can be inserted into the deep of the filling bottle 12, and fill from the lower end of the empty filling bottle 12 to prevent the splashing and waste of filling liquid caused by the high impact of the liquid level difference. Then, the filling cylinder 6 can be slowly retracted while filling, and finally the filling is completed; then, the filling cylinder 6 is completely retracted after the weighing device 5 detects that the filling weight is reached, and then the pneumatic ball valve 4 is opened to prepare for the next filling; in this way, the weighing method is used to ensure the accuracy of each filling;
[0035] When the device is in use, the lifting cylinder 10 can drive the device as a whole to move up and down, so that the device can be adapted to fill filling bottles 12 of various sizes.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An upper weighing filling mechanism, comprising a high-position buffer tank (1), characterized in that: A manual ball valve (2) is fixedly provided at the lower end of the high-position buffer tank (1), a food-grade corrugated hose (3) is fixedly provided at the lower end of the manual ball valve (2), a pneumatic ball valve (4) is provided in the middle of the food-grade corrugated hose (3), a weighing and metering tank (8) is fixedly provided at the lower end of the food-grade corrugated hose (3), the weighing and metering tank (8) is communicated with the interior of the high-position buffer tank (1) through the food-grade corrugated hose (3), a weighing device (5) is fixedly provided at the lower end of the weighing and metering tank (8), a filling cylinder (6) is provided on one side of the surface of the weighing and metering tank (8), and a filling nozzle (7) is provided on the surface of the weighing and metering tank (8) at the lower end of the filling cylinder (6).
2. The upper weighing filling mechanism according to claim 1, characterized in that: A connecting hose (13) is fixedly arranged on one side of the surface of the filling nozzle (7), and the filling nozzle (7) is connected to the inside of the weighing and metering tank (8) through the connecting hose.
3. The upper weighing filling mechanism according to claim 1 is characterized in that: The filling nozzle (7) is provided with an insert-type filling mechanism for preventing the splashing of the filling liquid. The insert-type filling mechanism comprises a cavity (14), a filling rod (15), a filling channel (16), and a liquid inlet (17). The filling nozzle (7) is provided with a cavity (14). The filling rod (15) is movably inserted in the middle of the inner side of the filling nozzle (7). The filling channel (16) is provided in the middle of the inner side of the filling rod (15). The upper end of the filling rod (15) is provided with a liquid inlet (17). The liquid inlet (17) and the filling channel (16) are connected to each other.
4. The upper weighing filling mechanism according to claim 3 is characterized in that: The movable end of the filling cylinder (6) is fixedly connected to the filling rod (15).
5. The upper weighing filling mechanism according to claim 1 is characterized in that: A fixed frame (9) is arranged outside the high-position buffer tank (1) and the weighing and metering tank (8), and a lifting cylinder (10) is fixedly arranged between the fixed frame (9) and the weighing and metering tank (8).
6. The upper weighing filling mechanism according to claim 5, characterized in that: A conveyor belt (11) is arranged on one side of the fixed frame (9), and a filling bottle (12) is arranged on the upper end of the conveyor belt (11).
7. The upper weighing filling mechanism according to claim 1, characterized in that: A heating wire (18) is arranged inside the weighing and metering tank (8).
Citation Information
Patent Citations
A weighing filling machine
CN105599945B