Separating device for municipal sludge treatment
By designing a separation device for urban sludge treatment, including a separation mechanism and a sludge transport mechanism, the problem that existing equipment cannot effectively clean the filter hole plate is solved, and the sludge and sewage are more thoroughly separated, improving the efficiency and effect of the sludge treatment process.
Patent Information
- Application Number
- CN202423233725.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-12-26
AI Technical Summary
现有污泥处理设备无法有效清理滤孔板,导致滤网被污泥堵塞,无法充分发挥过滤作用,导致分离不彻底,影响后续再处理效果。
A separation device for urban sludge treatment is designed, including a separation mechanism and a sludge transport mechanism. The separation mechanism includes a slope plate, an electric whipping rod, an electric extrusion cylinder, a separation net and a reciprocating cleaning structure. Through these components, the sludge can be effectively beaten, squeezed and filtered. The reciprocating cleaning structure at the bottom of the separation net continuously cleans the separation net to avoid blockage.
Through the design of the separation mechanism, the solid particles and moisture in the sludge can be better separated. The cleaning of the separation net ensures good filtration performance, achieves more thorough separation of sludge and sewage, and provides high-quality products for subsequent reprocessing, greatly improving the efficiency and effect of the sludge treatment process.
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Figure CN222631254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge treatment, in particular to a separation device for urban sludge treatment. Background Art
[0002] With the development of cities, the amount of urban sludge generated in the sewage treatment process is increasing. The composition of these sludges is complex, containing a large amount of water, organic matter, inorganic matter and microorganisms. If they are not effectively treated and separated, they will cause serious pollution to the environment and waste the potential resources.
[0003] In the prior art, after the sludge is separated from the sewage, the solid-liquid separation is performed through a filtering mechanism, and the sludge obtained after the separation is collected. Since the sewage can be mixed with the sludge, only the sewage that is not mixed with the sludge can be separated after filtering by the filtering mechanism, and the sewage mixed with the sludge cannot be separated, resulting in the sludge after filtering and separation containing more sewage, which is inconvenient to treat the sludge;
[0004] The existing patent (publication number: CN216497754U) discloses a sewage sludge separation device for sludge treatment. This utility model drives the first rotating shaft to rotate after the motor is powered on. After the first rotating shaft rotates, it drives the first extrusion member to rotate. After the first extrusion member rotates, it squeezes the sludge passing through the filter plate and the first extrusion member. When the squeezed sludge passes through the second extrusion mechanism, the second extrusion mechanism squeezes the sludge again, effectively reducing the moisture contained in the sludge.
[0005] In view of the above problems, existing patents have provided solutions, but the above patents are unable to clean the filter plates used to filter sludge and sewage, so that the filter screen that has not been continuously cleaned is very easy to be clogged by sludge and cannot fully exert its filtering effect, resulting in incompletely filtered sludge carrying sewage through the filter plates, resulting in incomplete separation and affecting the subsequent treatment effect.
[0006] Therefore, a separation device for treating urban sludge is proposed. Utility Model Content
[0007] The purpose of the utility model is to provide a separation device for urban sludge treatment, which can solve the problem that the filter plate used for filtering sludge and sewage cannot be cleaned and used in the above-mentioned patent, so that the filter screen that has not been continuously cleaned is very easy to be blocked by sludge and cannot fully exert its filtering effect, resulting in the incompletely filtered sludge carrying sewage through the filter plate, resulting in incomplete separation and affecting the subsequent treatment effect.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a separation device for treating urban sludge, comprising a separation box, the top of the separation box is connected to a feeding hopper, a separation mechanism is arranged inside the separation box, an electric beating rod is arranged on the left side inside the separation box, a mud conveying mechanism is arranged in the middle of the separation box, a mud discharge valve is connected to the right side of the separation box, and a drainage valve is connected to the bottom of the left side of the separation box;
[0009] The separation mechanism includes an inclined plate bolted to the top side of the separation box, the bottom of the inclined plate is located on the right side of the electric beating rod, an electric extrusion cylinder is provided inside the separation box, a separation net is bolted inside the separation box, the separation net is located at the bottom of the electric beating rod and the electric extrusion cylinder, a scraper is bolted to the bottom of the inclined plate, the bottom of the scraper is located on the surface of the electric extrusion cylinder, and a reciprocating cleaning structure is provided at the bottom of the separation net.
[0010] Preferably, the mud conveying mechanism comprises a U-filter bolted to the middle of the separation box, and the U-filter is located at the bottom of the separation net.
[0011] Preferably, a conveying motor is bolted to the left side of the separation box, an output end of the conveying motor passes through the left side of the separation box, and a shaft rod is bolted to the output end of the conveying motor, and the shaft rod is located inside the U filter.
[0012] Preferably, a spiral conveying blade is fixedly connected to the outer side of the shaft, and the outer side of the spiral conveying blade is in contact with the inside of the U filter.
[0013] Preferably, the reciprocating cleaning structure includes a reciprocating motor bolted to the left side of the separation box, the output end of the reciprocating motor passes through the left side of the separation box, and the output end of the reciprocating motor is bolted to a screw.
[0014] Preferably, a moving block is threadedly connected to the surface of the screw rod, a cleaning brush is fixedly connected to the top of the moving block, the top of the cleaning brush contacts the bottom of the separation net, a fixing rod is bolted to the left side of the separation box, and the right side of the fixing rod passes through the left side of the moving block.
[0015] Preferably, a protective frame is bolted to the right side of the separation box, a mud collecting box is provided inside the protective frame, and the mud collecting box is located at the bottom of the mud discharge valve.
[0016] Preferably, a push-pull handle is bolted to the right side of the mud collecting box, and movable wheels are arranged at the bottom of the mud collecting box.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. This application sets up a separation mechanism, and allows the sludge to slide smoothly to the position of the electric beating rod through the inclined plate. The electric beating rod beats the sludge to better separate the solid particles and water in the sludge, thereby improving the separation effect. The sludge then falls to the surface of the separation net, and the electric extrusion cylinder squeezes out the residual water in the sludge, and the scraper cleans the sludge on its surface to prevent accumulation from affecting the extrusion. The separation net performs key filtering and effectively separates solid particles and sewage. More importantly, the bottom reciprocating cleaning structure continuously cleans the separation net to avoid blockage, ensure good filtering performance, reduce the passage of sludge and sewage, achieve more thorough separation, provide high-quality products for subsequent reprocessing, and greatly improve the efficiency and effect of the sludge treatment process.
[0019] 2. This application sets up a sludge conveying mechanism to filter the sewage dripping through the separation net again, and at the same time transports the sludge that slides down to the sludge discharge valve position, and then discharges it from the interior of the separation box, thereby ensuring the continuity and stability of the entire treatment process and avoiding the accumulation and blockage of sludge during the treatment process. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is the overall structural diagram of the separation device for urban sludge treatment of the utility model;
[0021] Figure 2 This is a structural diagram of the separation box of the utility model;
[0022] Figure 3 This is a structural diagram of the separation mechanism of the utility model;
[0023] Figure 4 It is a structural diagram of the reciprocating cleaning structure of the utility model;
[0024] Figure 5 This is a structural diagram of the mud conveying mechanism of the utility model;
[0025] Figure 6 It is a structural diagram of the mud collecting box of the utility model.
[0026] In the figure, 1. separation box; 2. feeding hopper; 3. separation mechanism; 301. inclined plate; 302. electric extrusion cylinder; 303. separation net; 304. scraper; 305. reciprocating cleaning structure; 3051. reciprocating motor; 3052. screw rod; 3053. moving block; 3054. cleaning brush; 3055. fixed rod; 4. mud conveying mechanism; 401. U filter; 402. conveying motor; 403. shaft rod; 404. spiral conveying blade; 5. mud discharge valve; 6. drain valve; 7. protection frame; 8. mud collecting box; 9. push-pull handle; 10. electric beating rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-6 , the utility model provides a technical solution:
[0029] A separation device for treating urban sludge, comprising a separation box 1, the top of the separation box 1 is connected to a feeding hopper 2, a separation mechanism 3 is arranged inside the separation box 1, an electric beating rod 10 is arranged on the left side inside the separation box 1, a mud conveying mechanism 4 is arranged in the middle of the separation box 1, a mud discharge valve 5 is connected to the right side of the separation box 1, and a drainage valve 6 is connected to the bottom of the left side of the separation box 1;
[0030] The separation mechanism 3 includes an inclined plate 301 bolted to the top side of the separation box 1, the bottom of the inclined plate 301 is located on the right side of the electric beating rod 10, an electric extrusion cylinder 302 is arranged inside the separation box 1, a separation net 303 is bolted inside the separation box 1, the separation net 303 is located at the bottom of the electric beating rod 10 and the electric extrusion cylinder 302, a scraper 304 is bolted to the bottom of the inclined plate 301, the bottom of the scraper 304 is located on the surface of the electric extrusion cylinder 302, and a reciprocating cleaning structure 305 is arranged at the bottom of the separation net 303.
[0031] In this embodiment: by setting up a separation mechanism 3 and a sludge conveying mechanism 4, the urban sludge enters the separation box 1 through the feeding hopper 2, and then, the sludge slides smoothly to the position of the electric beating rod 10 under the guidance of the inclined plate 301, and the electric beating rod 10 is started to beat the sludge, so that the solid particles and water in the sludge are better separated, thereby improving the separation effect, and the beaten sludge then falls to the surface of the separation net 303, above the separation net 303, the electric extrusion cylinder 302 plays a role, squeezes the sludge, and squeezes out the residual water therein, at the same time, the scraper 304 at the bottom of the inclined plate 301 cooperates with the electric extrusion cylinder 302 to clean the sludge on its surface in time to prevent the sludge accumulation from affecting the extrusion effect, the key separation The separation net 303 plays a filtering role, effectively separating the solid particles and sewage in the sludge, and the reciprocating cleaning structure 305 at the bottom of the separation net 303 works continuously to clean the separation net 303, avoiding the problem that the separation net 303 cannot fully play its filtering role due to sludge clogging. This ensures that the separation net 303 always maintains good filtering performance. The sewage obtained after squeezing drips into the mud conveying mechanism 4 for filtering again, and the sludge obtained by squeezing slides to the right side of the mud conveying mechanism 4 and is directly conveyed to the mud discharge valve 5 position, and then discharged from the separation box 1 through the mud discharge valve 5. This ensures the continuity and stability of the entire treatment process and avoids the accumulation and blockage of sludge during the treatment process.
[0032] Specifically, Figure 5 As shown, the mud conveying mechanism 4 includes a U-filter 401 bolted to the middle of the separation box 1 , and the U-filter 401 is located at the bottom of the separation net 303 .
[0033] Specifically, Figure 5 As shown, a conveying motor 402 is bolted to the left side of the separation box 1 , and the output end of the conveying motor 402 passes through the left side of the separation box 1 . A shaft rod 403 is bolted to the output end of the conveying motor 402 , and the shaft rod 403 is located inside the U filter 401 .
[0034] Specifically, Figure 5 As shown, the outer side of the shaft 403 is fixedly connected with a spiral conveying blade 404 , and the outer side of the spiral conveying blade 404 is in contact with the inside of the U filter 401 .
[0035] In this embodiment: by setting up a sludge conveying mechanism 4, the sewage obtained after squeezing drips into the inside of the U filter 401, that is, the U filter 401 is filtered again, and the conveying motor 402 on the left side of the separation box 1 drives the shaft 403 to rotate, and the spiral conveying blade 404 on the outside of the shaft 403 will slide to the right side of the U filter 401 and directly convey the sludge to the position of the sludge discharge valve 5, and then be discharged from the inside of the separation box 1 through the sludge discharge valve 5, thereby ensuring the continuity and stability of the entire treatment process and avoiding the accumulation and blockage of sludge during the treatment process.
[0036] Specifically, Figure 4 As shown, the reciprocating cleaning structure 305 includes a reciprocating motor 3051 bolted to the left side of the separation box 1, the output end of the reciprocating motor 3051 passes through the left side of the separation box 1, and the output end of the reciprocating motor 3051 is bolted with a screw rod 3052.
[0037] Specifically, Figure 4 As shown, the surface of the screw rod 3052 is threadedly connected to a moving block 3053, the top of the moving block 3053 is fixedly connected to a cleaning brush 3054, the top of the cleaning brush 3054 is in contact with the bottom of the separation net 303, and a fixing rod 3055 is bolted to the left side inside the separation box 1, and the right side of the fixing rod 3055 passes through the left side of the moving block 3053.
[0038] In this embodiment: by setting up a reciprocating cleaning structure 305, the reciprocating motor 3051 drives the screw rod 3052 to rotate, so that the moving block 3053 threadedly connected to the screw rod 3052 moves left and right, and the cleaning brush 3054 on the top of the moving block 3053 moves accordingly, to clean the bottom of the separation net 303, to avoid the filter net being blocked by sludge and unable to fully play its filtering role, to ensure that the separation net 303 always maintains good filtering performance.
[0039] Specifically, Figure 6 As shown, a protection frame 7 is bolted to the right side of the separation box 1 , and a mud collecting box 8 is arranged inside the protection frame 7 . The mud collecting box 8 is located at the bottom of the mud discharge valve 5 .
[0040] Specifically, Figure 6 As shown, a push-pull handle 9 is bolted to the right side of the mud collecting box 8, and a moving wheel is arranged at the bottom of the mud collecting box 8.
[0041] In this embodiment: by setting a protective frame 7, a mud collecting box 8 and a push-pull handle 9, the mud collecting box 8 set inside the protective frame 7 collects the sludge discharged through the mud discharge valve 5. At the same time, the push-pull handle 9 on the right side of the mud collecting box 8 and the moving wheels at the bottom facilitate the transfer and processing of the collected sludge.
[0042] Working principle: In the process of urban sludge separation and treatment, the sludge first enters the separation box 1 through the feeding hopper 2. In the separation box 1, the sludge slides smoothly to the position of the electric beating rod 10 under the guidance of the inclined plate 301. The electric beating rod 10 is started to beat the sludge, so that the solid particles and water in the sludge are better separated, thereby improving the separation effect. The beaten sludge then falls to the surface of the separation net 303. Above the separation net 303, the electric extrusion cylinder 302 squeezes the sludge to squeeze out the residual water therein. At the same time, the scraper 304 at the bottom of the inclined plate 301 cooperates with the electric extrusion cylinder 302 to clean the sludge on its surface in time to prevent the sludge from accumulating and affecting the extrusion effect. The key separation net 303 plays a filtering role, effectively separating the solid particles and sewage in the sludge, while the reciprocating cleaning structure 305 at the bottom of the separation net 303 continues to work, and the reciprocating motor 3051 drives the screw rod 3052 to rotate, so that the threaded connection on the screw rod 3052 The moving block 3053 moves left and right, and the cleaning brush 3054 on the top of the moving block 3053 moves accordingly to clean the bottom of the separation net 303 to prevent the separation net 303 from being blocked by sludge and unable to fully play its filtering role, thereby ensuring that the separation net 303 always maintains good filtering performance. The sewage obtained after squeezing drips into the U filter screen 401 of the sludge conveying mechanism 4 for filtering again. The conveying motor 402 on the left side of the separation box 1 drives the shaft 403 to rotate, and the spiral conveying blade 404 on the outside of the shaft 403 will slide to the sludge on the right side of the U filter screen 401 and directly transport it to the position of the sludge discharge valve 5, and then discharge it from the separation box 1 through the sludge discharge valve 5, thereby ensuring the continuity and stability of the entire treatment process and avoiding the accumulation and blockage of sludge during the treatment process. The sludge discharged from the sludge discharge valve 5 falls into the sludge collecting box 8 inside the protective frame 7 for collection. The push-pull handle 9 on the right side of the sludge collecting box 8 and the moving wheel at the bottom facilitate the transfer and treatment of the collected sludge.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A separation device for treating municipal sludge, comprising a separation box (1), characterized in that: The top of the separation box (1) is connected to a feeding hopper (2), a separation mechanism (3) is arranged inside the separation box (1), an electric beating rod (10) is arranged on the left side inside the separation box (1), a mud conveying mechanism (4) is arranged in the middle of the separation box (1), the right side of the separation box (1) is connected to a mud discharge valve (5), and the bottom of the left side of the separation box (1) is connected to a drainage valve (6); The separation mechanism (3) comprises an inclined plate (301) bolted to the top side of the separation box (1), the bottom of the inclined plate (301) is located on the right side of the electric whipping rod (10), an electric extrusion cylinder (302) is arranged inside the separation box (1), a separation net (303) is bolted inside the separation box (1), the separation net (303) is located at the bottom of the electric whipping rod (10) and the electric extrusion cylinder (302), a scraper (304) is bolted to the bottom of the inclined plate (301), the bottom of the scraper (304) is located on the surface of the electric extrusion cylinder (302), and a reciprocating cleaning structure (305) is arranged at the bottom of the separation net (303).
2. A separation device for treating urban sludge according to claim 1, characterized in that: The mud conveying mechanism (4) comprises a U-filter (401) bolted to the middle of the separation box (1), and the U-filter (401) is located at the bottom of the separation net (303).
3. A separation device for treating urban sludge according to claim 2, characterized in that: A conveying motor (402) is bolted to the left side of the separation box (1), the output end of the conveying motor (402) passes through the left side of the separation box (1), the output end of the conveying motor (402) is bolted to a shaft (403), and the shaft (403) is located inside the U filter (401).
4. A separation device for treating urban sludge according to claim 3, characterized in that: The outer side of the shaft rod (403) is fixedly connected to a spiral conveying blade (404), and the outer side of the spiral conveying blade (404) is in contact with the inside of the U filter screen (401).
5. A separation device for treating urban sludge according to claim 1, characterized in that: The reciprocating cleaning structure (305) comprises a reciprocating motor (3051) bolted to the left side of the separation box (1), the output end of the reciprocating motor (3051) passes through the left side of the separation box (1), and the output end of the reciprocating motor (3051) is bolted to a lead screw (3052).
6. A separation device for treating urban sludge according to claim 5, characterized in that: The surface of the screw rod (3052) is threadedly connected to a moving block (3053), the top of the moving block (3053) is fixedly connected to a cleaning brush (3054), the top of the cleaning brush (3054) is in contact with the bottom of the separation net (303), and the left side of the separation box (1) is bolted to a fixing rod (3055), the right side of the fixing rod (3055) passes through the left side of the moving block (3053).
7. A separation device for treating urban sludge according to claim 1, characterized in that: A protective frame (7) is bolted to the right side of the separation box (1), a mud collecting box (8) is provided inside the protective frame (7), and the mud collecting box (8) is located at the bottom of the mud discharge valve (5).
8. A separation device for treating urban sludge according to claim 7, characterized in that: A push-pull handle (9) is bolted to the right side of the mud collecting box (8), and moving wheels are arranged at the bottom of the mud collecting box (8).
Citation Information
Patent Citations
Sewage and sludge separation device for sludge treatment
CN216497754U
Cited By
Separating device for municipal sludge treatment
CN224337447U