Full-automatic vaccine inoculation equipment

Abstract

The utility model discloses a full-automatic vaccine inoculation device which comprises a feeding device, an inoculation device and a control device. The disinfection device comprises a disinfection assembly and a disinfection conveying line, and the disinfection assembly is arranged on the upper side of the disinfection conveying line; the feeding device is used for transferring the disinfected egg trays; the inoculation equipment comprises an inoculation conveying line and an inoculation module, and the inoculation module is provided with an inoculation needle; and the buffer conveying line is used for transferring and temporarily storing the inoculated egg trays. The full-automatic inoculation machine has the advantages that full-automatic inoculation production is achieved, feeding, disinfection, shell breaking and poison injection are completed, production efficiency is high, and production quality is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of vaccine processing, in particular to a fully automatic vaccine inoculation device. Background Art

[0002] In the process of biological vaccination production, for example, in the production of chicken embryo virus, the strain needs to be injected into the egg embryo. The production of chicken embryo vaccine is labor-intensive, easy to pollute, and the production environment is complex. In the prior art, a vaccination machine is usually set up for vaccination. For example, the utility model patent with application number 2019112678193 discloses a live poultry vaccination machine. Although automatic vaccination is achieved, the efficiency is low, and the disinfection and transportation of the egg embryos require either manual transportation or docking with other equipment, which makes it difficult to ensure the environmental requirements of vaccine production. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a fully automatic vaccine inoculation device, which completes loading, disinfection, shell breaking and poison injection without manual participation, has high production efficiency, prevents egg embryo contamination, and ensures production quality.

[0004] Specifically, the utility model discloses a fully automatic vaccine inoculation device, comprising:

[0005] Loading device, used for automatic loading of egg trays;

[0006] The disinfection device comprises a disinfection component and a disinfection transport line, wherein the disinfection component is arranged on the upper side of the disinfection transport line;

[0007] A feeding device for transporting sterilized egg trays;

[0008] An inoculation device, comprising an inoculation transport line and an inoculation module, wherein the inoculation module is provided with an inoculation needle;

[0009] Buffer transport line, used for transferring and buffering inoculated egg trays.

[0010] The benefit of adopting the above technical solution is that it can realize fully automatic inoculation production, complete feeding, disinfection, shell breaking and poison injection, with high production efficiency and guaranteed production quality.

[0011] Furthermore, the disinfection transportation line includes a transportation station and a disinfection station, the transportation station is connected to the loading device, the disinfection station is provided with a protective cover, and an exhaust assembly is provided on the upper side of the protective cover.

[0012] The benefit of adopting the above technical solution is that the protective cover isolates the disinfection station to ensure the disinfection effect. At the same time, the exhaust assembly arranged above discharges the gas containing the disinfectant to prevent the disinfectant from overflowing and polluting the environment.

[0013] Furthermore, the disinfection assembly is arranged in the protective cover, including: a nozzle and a mounting plate, the nozzle is arranged at multiple locations on the mounting plate, the nozzle is connected to a disinfection tube, and the disinfection tube is connected to a disinfectant storage barrel.

[0014] The benefit of adopting the above technical solution is that the nozzle setting can spray the disinfectant evenly on the embryonated eggs, ensuring that the embryonated eggs on each egg tray are disinfected, preventing bacteria or viruses on the surface of the embryonated eggs from entering the eggshells. The disinfectant container is used to hold the disinfectant, and multiple disinfections can be completed with one filling without the need for constant replenishment.

[0015] Furthermore, the feeding device includes a feeding frame, a feeding transport line, a lifting module and a pushing module. The lifting module is arranged at the tail of the feeding transport line, and the pushing module is arranged on the upper side of the lifting module. A horizontally movable pushing plate is provided for pushing the egg tray.

[0016] The benefit of adopting the above technical solution is that during transportation, the lifting module lifts the egg tray, and then the pushing plate pushes it into the inoculation device, which can ensure that the egg tray moves smoothly and is transported in place. Controlling different lifting heights can facilitate docking of equipment at different heights.

[0017] Furthermore, the inoculation device also includes: an inoculation rack, a display screen, an egg-top module, a disinfection module and a positioning hole plate, the egg-top module is arranged on the lower side of the positioning hole plate, the disinfection module is arranged on the side of the positioning hole plate, and the disinfection module includes a disinfection box, and the disinfection box contains disinfectant.

[0018] The benefit of adopting the above technical solution is that the disinfection box is used to soak and disinfect the shell-breaking needle and the inoculation needle to avoid continuous use of contaminated embryo eggs. At the same time, the inoculation speed can be controlled on the display screen, and the lifting position can be set according to the different sizes of embryo eggs to ensure that the top of each embryo egg enters the well plate to ensure the accuracy of inoculation.

[0019] Furthermore, the inoculation modules are symmetrically arranged and connected with a translation component, and the two symmetrically arranged inoculation modules are alternately inoculated and sterilized.

[0020] The benefit of adopting the above technical solution is that the setting of the translation component drives the two inoculation modules to move alternately, one inoculation module is inoculated, and the other inoculation module is disinfected. The inoculation and disinfection are carried out simultaneously, which improves the inoculation efficiency.

[0021] Furthermore, the inoculation module also includes: a first lifting component and a first mounting plate, the first mounting plate is provided with a plurality of shell-breaking needles, the first lifting component drives the first mounting plate to rise and fall, and the inoculation needles extend into the shell-breaking needles.

[0022] The benefit of adopting the above technical solution is that the setting of the shell-breaking needle punches a hole in the embryo egg, making it easier for the inoculation needle to enter and inoculate the virus. The setting of the first mounting plate can install multiple shell-breaking needles to improve the inoculation efficiency, and the shell-breaking action is completed by controlling the descent of the first lifting component.

[0023] Furthermore, the inoculation module includes a flow balancing component, which includes: a liquid inlet pipe 6, a main pipe and a liquid outlet pipe, one end of the liquid outlet pipe is connected to the main pipe and is provided with a U-shaped storage part.

[0024] The benefit of adopting the above technical solution is that after the inoculation is completed, the outside of the inoculation needle and the inside of the shell-breaking needle need to be disinfected. Since there are a large number of shell-breaking needles, a flow equalization component is set up so that the disinfectant can flow evenly into each silicone hose to perform injection disinfection on the inoculation needle.

[0025] Furthermore, the main tube is provided with an air pipe, and the air pipe is connected to an air source.

[0026] The benefit of adopting the above technical solution is that the air tube is used to blow dry the inoculation needle to make the surface of the inoculation needle clean.

[0027] Furthermore, the inoculation needle is connected to a second mounting plate and a second driving member, and the second driving member drives the second mounting plate to rise and fall.

[0028] The benefit of adopting the above technical solution is that the inoculation needle is installed on the second mounting plate. As the second driving assembly moves, after the shell-breaking needle breaks the shell, since the inoculation needle is arranged on the inner side of the shell-breaking needle, the inoculation needle can continue to descend and extend into the embryo egg to complete the poison injection. The inoculation needle and the shell-breaking needle only need to be descended once to complete the inoculation operation, which simplifies the structure, reduces equipment movements, and improves inoculation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the drawings required to be used in the embodiments or the description of the prior art will be briefly introduced below.

[0030] Figure 1 This is a schematic diagram of the overall structure of the utility model fully automatic vaccine inoculation equipment

[0031] Figure 2 This is the axonometric diagram of the utility model disinfection device

[0032] Figure 3 This is a side view of the utility model disinfection device

[0033] Figure 4 This is the axonometric diagram of the feeding device of the utility model

[0034] Figure 5 This is the axonometric diagram of the inoculation device of the utility model

[0035] Figure 6 This is the front view of the inoculation device of the utility model

[0036] Figure 7 This is a schematic diagram of the structure of the inoculation module of the utility model

[0037] Figure 8 This is a schematic diagram of the structure of the current balancing component of the utility model

[0038] Fig. 9 This is a schematic diagram of the structure of the buffer transport line of the utility model.

[0039] Fig.10 This is the structure diagram of the shell breaking needle of the utility model

[0040] The reference numerals in the accompanying drawings are as follows:

[0041] Egg tray 1; disinfection device 2; disinfection component 21; nozzle 211; disinfection transport line 22; transport station 23; disinfection station 24; protective cover 241; exhaust component 242; feeding device 3; feeding rack 31; feeding transport line 32; lifting module 33; top plate 331; pushing module 34; pushing plate 341; inoculation device 4; inoculation transport line 41; inoculation module 42; first lifting component 421; first mounting plate 422; shell breaking needle 423; inoculation needle 43; second mounting plate 431; second driving member 432; inoculation rack 44; display screen 45; egg lifting module 46; disinfection box 47; positioning hole plate 48; buffer transport line 5; liquid inlet pipe 6; main pipe 61; liquid outlet pipe 62; air pipe 63, U-shaped storage unit 64. DETAILED DESCRIPTION

[0042] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0043] like Figure 1-10 As shown, the utility model discloses a fully automatic vaccine inoculation device, comprising:

[0044] A feeding device, used for automatically feeding the egg tray 1, the feeding device can be provided with a manipulator etc. to complete the automatic feeding of the egg tray 1;

[0045] The disinfection device 2 comprises a disinfection assembly 21 and a disinfection transport line 22, wherein the disinfection assembly 21 is arranged on the upper side of the disinfection transport line 22;

[0046] A feeding device 3, used for transporting the sterilized egg tray 1;

[0047] The inoculation device 4 includes an inoculation transport line 41 and an inoculation module 42, wherein the inoculation module 42 is provided with an inoculation needle 43;

[0048] The buffer transport line 5 is used for transporting and caching the inoculated egg trays 1 .

[0049] The benefit of adopting the above technical solution is that it can realize fully automatic inoculation production, complete feeding, disinfection, shell breaking and poison injection, with high production efficiency and guaranteed production quality.

[0050] In some embodiments, the sterilization transport line 22 can adopt the following structural scheme (such as Figure 2-3 As shown in the figure, the disinfection transport line 22 includes a transport station 23 and a disinfection station 24, the transport station 23 is docked with the feeding device, the disinfection station 24 is provided with a protective cover 241, and a transparent protective door is provided on the side of the protective cover 241, so that the internal disinfection situation can be observed from the outside, and an exhaust assembly 242 is provided on the upper side of the protective cover 241, and the exhaust assembly 242 is an exhaust fan and an exhaust duct. The disinfection transport line 22 adopts belt line transportation and runs smoothly. The front side of the disinfection station 24 is provided with an in-place induction sensor to sense the position of the egg tray 1. When the egg tray 1 enters the disinfection station 24, the disinfection operation is performed. A recovery bucket is also provided on the lower side of the disinfection station 24 to recover the disinfectant.

[0051] The benefit of adopting the above technical solution is that the protective cover 241 isolates the disinfection station 24 to ensure the disinfection effect. At the same time, the exhaust component 242 arranged above discharges the gas containing the disinfectant to prevent the disinfectant from overflowing and polluting the environment. The gas passing through the exhaust duct is discharged through the exhaust duct.

[0052] In some embodiments, the disinfection component 21 can adopt the following structural scheme, wherein the disinfection component 21 is disposed in the protective cover 241, and includes: a nozzle 211 and a mounting plate, wherein the nozzle 211 is disposed at multiple locations on the mounting plate, wherein the nozzle 211 is connected to a disinfection tube, wherein the disinfection tube is connected to a disinfectant barrel, wherein the disinfectant barrel is placed below the transport line, and wherein the disinfection tube is connected to a solenoid valve to realize automatic control of the nozzle 211.

[0053] The benefit of adopting the above technical solution is that the nozzle 211 can evenly spray the disinfectant on the embryonated eggs, ensuring that the embryonated eggs on each egg tray 1 are disinfected, preventing bacteria or viruses on the surface of the embryonated eggs from entering the eggshells. The disinfectant container is used to hold the disinfectant, and multiple disinfections can be completed with one filling without the need for constant replenishment.

[0054] In some embodiments, the feeding device 3 can adopt the following structural scheme (such as Figure 4As shown), the feeding device 3 includes a feeding frame 31, a feeding transportation line 32, a lifting module 33 and a pushing module 34, the lifting module 33 is arranged at the tail of the feeding transportation line 32, the feeding transportation line 32 adopts a round belt line, the transportation is smooth and there is no jumping, the lifting module 33 includes a top plate 331, the lower side of the top plate 331 is connected with a motor screw module 33, the lifting process is smooth, the two sides of the top plate 331 are bent upward along the feeding transportation line 32 to form a support portion that contacts the egg tray 1 to reduce friction, and the side of the top plate 331 is docked with the inoculator. The pushing module 34 is arranged on the upper side of the lifting module 33, and a horizontally movable pushing plate 341 is provided for pushing the egg tray 1, the pushing plate 341 is connected with a pushing cylinder, the pushing cylinder is horizontally arranged, and the output end is facing the inoculator.

[0055] The benefit of adopting the above technical solution is that, during transportation, the lifting module 33 lifts the egg tray 1, and then the pushing plate 341 pushes it into the inoculation device 4, so that the egg tray 1 can be ensured to move smoothly and be transported in place, and controlling different lifting heights can facilitate docking of equipment at different heights.

[0056] In some embodiments, the inoculation device 4 may adopt the following structural scheme ( Figure 5-6 4, wherein the inoculation device 4 further comprises: an inoculation rack 44, a display screen 45, an egg-lifting module 46, a disinfection module and a positioning orifice plate 48, wherein the egg-lifting module 46 is arranged on the lower side of the positioning orifice plate 48, the disinfection module is arranged on the sides of the positioning orifice plate 48, the disinfection module is symmetrically arranged on the orifice plate both sides, the disinfection module comprises a disinfection box 47, disinfectant is contained in the disinfection box 47, the side of the disinfection box 47 is provided with a water inlet pipe, is used to fill in disinfectant, and a water outlet pipe is arranged on the lower side of the disinfection box 47 simultaneously, the disinfectant solution after the internal use is derived. The positioning orifice plate 48 is provided with a hole corresponding to the hole position of the egg tray 1, after the lifting module 33 lifts the embryo egg, the top of the embryo egg stretches out from the upper side of the positioning orifice plate 48, the embryo egg is fixed, the embryo egg is in the same height, and then the broken shell inoculation is carried out to ensure that the embryo egg can not move in the process of injection inoculation. The egg lifting module 46 includes a plurality of egg trays, which are controlled to move up and down by a cylinder to lift the embryo eggs on the egg tray upwards, retract after inoculation, and the embryo eggs continue to move to the next station along with the egg tray 1.

[0057] The benefit of adopting the above technical solution is that the disinfection box 47 is used to disinfect the shell-breaking needle 423 and the inoculation needle 43 to avoid continuous use of contaminated embryo eggs. At the same time, the inoculation speed can be controlled on the display screen 45, and the lifting position can be set according to the different sizes of embryo eggs to ensure that the top of each embryo egg enters the well plate to ensure the accuracy of inoculation.

[0058] Furthermore, the inoculation modules 42 are symmetrically arranged and connected with a translation assembly, and the two symmetrically arranged inoculation modules 42 are alternately inoculated and sterilized.

[0059] The benefit of adopting the above technical solution is that the setting of the translation component drives the two inoculation modules 42 to move alternately, one inoculation module 42 is inoculated, and the other inoculation module 42 is disinfected. Inoculation and disinfection are carried out simultaneously, which improves the inoculation efficiency. A servo peristaltic pump is used for virus injection, and the inoculation metering is controlled at 0.2ml*(1±10%).

[0060] In some embodiments, the inoculation module 42 may adopt the following structural scheme ( Figure 7 As shown in the figure, the inoculation module 42 also includes: a first lifting component 421, a first mounting plate 422, the first mounting plate 422 is provided with a plurality of shell-breaking needles 423, the first lifting component 421 drives the first mounting plate 422 to rise and fall, and the inoculation needles 43 extend into the shell-breaking needles 423. The first lifting component 421 includes a lifting motor and a lead screw, and the first mounting plate 422 is further lifted and lowered by controlling the lead screw to rotate by the motor. A shell-breaking needle 423 sleeve is provided on the outer side of the shell-breaking needle 423, and a magnetic block is provided on the shell-breaking needle 423 sleeve, which is adsorbed on the first lifting plate by the magnetic block to realize quick release of the shell-breaking needle 423.

[0061] The benefit of adopting the above technical solution is that the setting of the shell-breaking needle 423 punches a hole in the embryo egg, making it convenient for the inoculation needle 43 to enter and inoculate the virus. The setting of the first mounting plate 422 can install multiple shell-breaking needles 423 to improve the inoculation efficiency. The shell-breaking action is completed by controlling the descent of the first lifting component 421.

[0062] In some embodiments, the inoculation module 42 may adopt the following structural scheme ( Figure 8 As shown), the inoculation module 42 includes a flow balancing component, which includes: an inlet pipe 6, a main pipe 61 and an outlet pipe 62. One end of the outlet pipe 62 is connected to the main pipe 61. The main pipe 61 is horizontally arranged to connect multiple outlet pipes 62. The inlet pipe 6 is connected to a peristaltic pump to supply disinfectant to ensure stable flow and flow rate. The disinfectant enters the main pipe 61 from the inlet pipe 6 and is distributed to each outlet pipe 62 through the main pipe 61. The outlet pipe 62 is provided with a U-shaped The storage part 64 allows each liquid outlet pipe 62 to discharge liquid evenly. A disinfection cavity is arranged inside the shell-breaking needle 423 sleeve, and the disinfection cavity is connected to the outer side of the shell-breaking needle 423. At the same time, the inoculation needle 43 also passes through the disinfection cavity and is inserted into the shell-breaking needle 423. The liquid outlet pipe 62 is connected to the disinfection cavity to disinfect the outer side of the inoculation needle 43 and the inner side of the shell-breaking needle 423. The liquid outlet pipe 62 and the liquid inlet pipe 6 are made of silicone hose, which is convenient for bending and sorting. The main body pipe 61 is provided with an air pipe 63, and the air pipe 63 is connected to an air source.

[0063] The benefit of adopting the above technical solution is that after the inoculation is completed, the outside of the inoculation needle 43 and the inside of the shell-breaking needle 423 need to be disinfected. Since there are a large number of shell-breaking needles 423, the flow equalization component is provided so that the disinfectant can flow evenly into each silicone hose to perform injection disinfection on the inoculation needle 43. After the disinfection is completed, the inoculation needle 43 is blown dry with clean air.

[0064] Furthermore, the inoculation needle 43 is connected to a second mounting plate 431 and a second driving member 432 , and the second driving member 432 drives the second mounting plate 431 to rise and fall.

[0065] The benefit of adopting the above technical solution is that the inoculation needle 43 is installed on the second mounting plate 431. As the second driving assembly moves, after the shell-breaking needle 423 breaks the shell, since the inoculation needle 43 is arranged on the inner side of the shell-breaking needle 423, the inoculation needle 43 can continue to descend and extend into the embryo egg to complete the poison injection. The inoculation needle 43 and the shell-breaking needle 423 only need to descend once to complete the inoculation operation, which simplifies the structure, reduces equipment movements, and improves the inoculation efficiency.

[0066] In some embodiments, the buffer transport line 5 may adopt the following structural scheme: Fig. 9 As shown), the buffer transport line 5 also adopts a round belt, a frequency converter, a motor and a photoelectric sensor are set, and the frequency converter speed reduction band is adjusted by detecting the position of the egg tray 1 by the photoelectric sensor. When the egg tray 1 equipped with embryo eggs is transmitted to the waiting position, three levels of deceleration are designed, and the egg tray 1 slowly stops.

[0067] Working process, first the feeding device feeds the egg tray 1 filled with embryo eggs onto the disinfection transportation line 22, the egg tray 1 is transported to the protective cover 241 of the disinfection station 24 on the disinfection transportation line 22, now the nozzle 211 starts disinfection, then enters on the feeding device 3, the feeding transportation line 32 transports the egg tray 1 to the top of the lifting module 33, the lifting module 33 lifts, the egg tray 1 is promoted to be located at the same horizontal position as the push plate 341, then the push plate 341 stretches out, the egg tray 1 is pushed into the inoculation device 4, the inoculation device 4 is provided with the egg lifting module 46 to lift the embryo egg, the top of the embryo egg stretches out from the positioning hole plate 48, now the inoculation module descends, the shell breaking needle 423 pierces the top of the embryo egg, the inoculation needle 43 stretches out, the virus injection is entered in the embryo egg, then enters the buffer transportation line, the egg tray 1 is cached.

[0068] For ordinary technicians in this field, several modifications and improvements can be made without departing from the creative concept of the utility model, which all fall within the protection scope of the utility model.

Claims

1. A fully automatic vaccination device, characterized in that: include: A loading device for automatically loading egg trays (1); A disinfection device (2), comprising a disinfection component (21) and a disinfection transport line (22), wherein the disinfection component (21) is arranged on the upper side of the disinfection transport line (22); A feeding device (3) for transporting sterilized egg trays (1); The inoculation device (4) comprises an inoculation transport line (41) and an inoculation module (42), wherein the inoculation module (42) is provided with an inoculation needle (43); The buffer transport line (5) is used for transporting and buffering the inoculated egg trays (1).

2. The fully automatic vaccine inoculation equipment according to claim 1, characterized in that: The sterilization transport line (22) comprises a transport station (23) and a sterilization station (24), wherein the transport station (23) is connected to the loading device, and the sterilization station (24) is provided with a protective cover (241), and an exhaust assembly (242) is provided on the upper side of the protective cover (241).

3. The fully automatic vaccine inoculation equipment according to claim 2, characterized in that: The disinfection assembly (21) is arranged in the protective cover (241), and comprises: a nozzle (211) and a mounting plate, wherein the nozzle (211) is arranged at multiple locations on the mounting plate, the nozzle (211) is connected to a disinfection tube, and the disinfection tube is connected to a disinfectant storage barrel.

4. The fully automatic vaccine inoculation equipment according to claim 1, characterized in that: The feeding device (3) comprises a feeding frame (31), a feeding transport line (32), a lifting module (33) and a pushing module (34); the lifting module (33) is arranged at the tail of the feeding transport line (32); the pushing module (34) is arranged on the upper side of the lifting module (33); and a horizontally movable pushing plate (341) is provided for pushing the egg tray (1).

5. The fully automatic vaccine inoculation equipment according to claim 1, characterized in that: The inoculation device (4) further comprises: an inoculation rack (44), a display screen (45), an egg-lifting module (46), a disinfection module and a positioning hole plate (48), wherein the egg-lifting module (46) is arranged on the lower side of the positioning hole plate (48), the disinfection module is arranged on the side of the positioning hole plate (48), and the disinfection module comprises a disinfection box (47), wherein the disinfection box (47) contains a disinfectant.

6. The fully automatic vaccine inoculation equipment according to claim 5, characterized in that: The inoculation modules (42) are symmetrically arranged and connected to a translation assembly, and the two symmetrically arranged inoculation modules (42) are alternately inoculated and sterilized.

7. The fully automatic vaccine inoculation equipment according to claim 6, characterized in that: The inoculation module (42) further includes: a first lifting component (421) and a first mounting plate (422); the first mounting plate (422) is provided with a plurality of shell-breaking needles (423); the first lifting component (421) drives the first mounting plate (422) to rise and fall, and the inoculation needles (43) extend into the shell-breaking needles (423).

8. The fully automatic vaccine inoculation equipment according to claim 1, characterized in that: The inoculation module (42) includes a flow balancing component, which includes: a liquid inlet pipe (6), a main pipe (61) and a liquid outlet pipe (62), one end of the liquid outlet pipe (62) is connected to the main pipe (61) and is provided with a U-shaped storage part (64).

9. The fully automatic vaccine inoculation equipment according to claim 8, characterized in that: The main body tube (61) is provided with an air pipe (63), and the air pipe (63) is connected to an air source.

10. The fully automatic vaccine inoculation equipment according to claim 1, characterized in that: The inoculation needle (43) is connected to a second mounting plate (431) and a second driving member (432), and the second driving member (432) drives the second mounting plate (431) to rise and fall.

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