Adjustable pile breaking mechanism for static pressure pile machine

By setting up a liftable pile clamping mechanism on the static pile press, the ground-off height of the pile breaking mechanism is adjustable, which solves the problem of low construction efficiency caused by the height fixation of the pile breaking mechanism in the prior art, and realizes the removal of prefabricated piles of different heights and the construction convenience of construction.

CN222632233UActive Publication Date: 2025-03-18CHANGSHA TIANWEI ENG MASCH MANUFACUTURE CO LTD
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Patent Information

Application Number
CN202420724635.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-03-18
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The pile breaking mechanism in the prior art is fixed in height and cannot adapt to prefabricated piles of different heights, resulting in low construction efficiency.

Method used

An adjustable pile breaking mechanism is designed. By setting up a liftable pile clamping mechanism on the static pile press, the ground-off height of the pile breaking mechanism body can be adjusted to adapt to prefabricated piles of different heights.

Benefits of technology

The removal of prefabricated piles of different heights has been achieved, and the convenience and scope of application of pile construction have been improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an adjustable pile breaking mechanism for a static pressure pile machine, which comprises a pile breaking mechanism body, the pile breaking mechanism body is positioned right below a pile clamping mechanism, and the pile clamping mechanism is driven to lift by a pile pressing mechanism arranged above the pile clamping mechanism. A first connecting assembly used for being connected with a static pressure pile machine body and a second connecting assembly used for being connected with the bottom end of the pile clamping mechanism are arranged at the top of the pile breaking mechanism body, and when only the first connecting assembly is connected with the static pressure pile machine body, the pile breaking mechanism body is lowest in ground clearance and used for breaking a precast pile which is lowest in height protruding out of the ground. When the first connecting assembly and the second connecting assembly are connected with the static pressure pile machine body and the pile clamping mechanism at the same time, the ground clearance of the pile breaking mechanism body can be adjusted along with ascending and descending of the pile clamping mechanism so as to break precast piles of different heights. The pile breaking device has the advantages of being simple in structure, convenient to operate and control, capable of breaking precast piles of different heights, convenient and fast in pile breaking construction, high in efficiency and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of pile-driving machinery, in particular to an adjustable pile-breaking mechanism for a static pressure pile driver. Background Art

[0002] Pile foundation construction requires over-pouring of concrete, and when carrying out crown beam construction, the pile head needs to be broken to clean up the over-pouring concrete during pile foundation construction. At present, the pile breaking mechanism is generally arranged under the fuselage, with a fixed height from the ground. In addition, since the space under the fuselage is relatively small, it is inconvenient to use a sling to raise and lower the pile breaking mechanism, and the height adjustment of the pile breaking mechanism is relatively cumbersome. Therefore, the pile breaking mechanism in the prior art can only break prefabricated piles of fixed height. This traditional pile breaking has too many limitations and the construction efficiency is extremely low. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an adjustable pile breaking mechanism for a static pile driver which has a simple structure, is easy to operate, can break prefabricated piles of different heights, and has convenient pile breaking construction.

[0004] In order to solve the above technical problems, the technical solution provided by the utility model is:

[0005] The invention discloses an adjustable pile-breaking mechanism for a static pile driver, comprising a pile-breaking mechanism body, wherein the pile-breaking mechanism body is located directly below a pile clamping mechanism, and the pile clamping mechanism is driven to rise and fall by a pile-pressing mechanism arranged above the pile-breaking mechanism body; a first connecting component for connecting with a static pile driver body and a second connecting component for connecting with a bottom end of the pile clamping mechanism are arranged on the top of the pile-breaking mechanism body; when only the first connecting component is connected with the static pile driver body, the height of the pile-breaking mechanism body above the ground is the lowest, and the pile-breaking mechanism body is used to break the precast piles with the lowest protruding height from the ground; when the first connecting component and the second connecting component are connected with the static pile driver body and the pile clamping mechanism at the same time, the height of the pile-breaking mechanism body above the ground can be adjusted as the pile clamping mechanism is raised and lowered, and the pile-breaking mechanism body is used to break precast piles of different heights.

[0006] As a further improvement of the above technical solution:

[0007] The first connection components and the second connection components are each provided with four groups, and the four groups of the first connection components and the four groups of the second connection components are all symmetrically arranged with the longitudinal center line of the precast pile as the symmetry axis.

[0008] The first connecting assembly includes a first steel wire rope, the top of the pile breaking mechanism body is provided with four upper lifting ears arranged in a square or rectangle, the bottom of the static pile driver body is provided with four first lower lifting ears arranged in a square or rectangle, and the two ends of each of the first steel wire ropes are respectively connected to the corresponding upper lifting ears and the first lower lifting ears.

[0009] The second connection assembly includes a second steel wire rope. The bottom end of the pile clamping mechanism is provided with four second lower hanging ears arranged in a square or rectangle. Both ends of each second steel wire rope are respectively connected to the corresponding upper hanging ear and the second lower hanging ear.

[0010] The pile breaking mechanism body comprises a box body, a pile breaking oil cylinder is arranged in the box body, a pile breaking head is installed at the telescopic end of the pile breaking oil cylinder, and the upper lifting ear is arranged on the top of the box body.

[0011] The pile clamping mechanism comprises a pile clamping box and a pile clamping cylinder arranged in the pile clamping box for clamping and loosening the prefabricated piles. The second lower lifting lug is arranged at the bottom end of the pile clamping box, and the top end of the pile clamping box is hinged to the telescopic end of the pile pressing cylinder in the pile pressing mechanism.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] The adjustable pile breaking mechanism of the utility model drives the pile clamping mechanism to rise and fall through the pile pressing oil cylinder of the pile pressing mechanism during the precast pile pressing construction operation, so that the pile breaking mechanism body is raised and lowered accordingly to adjust the height from the ground. The breaking height of the precast pile can be selected within a certain range, so as to improve the convenience of the pile breaking construction and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model.

[0015] Legend:

[0016] 1. Pile breaking mechanism body; 2. Pile clamping mechanism; 3. Pile pressing mechanism; 41. First connecting assembly; 42. Second connecting assembly; 5. Prefabricated pile. DETAILED DESCRIPTION

[0017] The utility model is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0018] like Figure 1As shown, the adjustable pile-breaking mechanism for a static pile driver of this embodiment comprises a pile-breaking mechanism body 1, the pile-breaking mechanism body 1 is located directly below the pile clamping mechanism 2, the pile clamping mechanism 2 is driven to rise and fall by the pile-pressing mechanism 3 arranged above it, the top of the pile-breaking mechanism body 1 is provided with a first connecting component 41 for connecting with the static pile driver body and a second connecting component 42 for connecting with the bottom end of the pile clamping mechanism 2, when only the first connecting component 41 is connected to the static pile driver body, the height of the pile-breaking mechanism body 1 from the ground is the lowest, and it is used to break the precast pile 5 with the lowest height protruding from the ground; when the first connecting component 41 and the second connecting component 42 are connected to the static pile driver body and the pile clamping mechanism 2 at the same time, the height of the pile-breaking mechanism body 1 from the ground can be adjusted with the rise and fall of the pile clamping mechanism 2, and precast piles 5 of different heights can be broken. The utility model has a simple structure and can improve the convenience of pile-breaking construction.

[0019] In this embodiment, the first connecting assembly 41 and the second connecting assembly 42 are each provided with four groups, and the four groups of the first connecting assembly 41 and the four groups of the second connecting assembly 42 are all symmetrically arranged with the longitudinal center line of the prefabricated pile 5 as the symmetry axis. The first connecting assembly 41 and the second connecting assembly 42 are each provided with four groups arranged symmetrically, so that the pile breaking mechanism can perform the pile breaking work more stably without shaking.

[0020] In this embodiment, the first connection component 41 includes a first steel wire rope, and the top of the pile breaking mechanism body 1 is provided with four upper lifting ears symmetrically arranged in a square or rectangle, and the bottom end of the static pile driver is provided with four first lower lifting ears symmetrically arranged in a square or rectangle, and the two ends of the four first steel wire ropes are respectively connected to the corresponding upper lifting ears and the first lower lifting ears. The second connection component 42 includes a second steel wire rope, and the bottom end of the pile clamping mechanism 2 is provided with four second lower lifting ears symmetrically arranged in a square or rectangle, and the two ends of the four second steel wire ropes are respectively connected to the corresponding upper lifting ears and the second lower lifting ears.

[0021] When the first steel wire rope is connected to the bottom end of the fuselage of the static pile driver and the second steel wire rope is not connected to the pile clamping mechanism 2, the pile breaking mechanism body 1 cannot be lifted or lowered and can only be suspended under the fuselage without moving. At this time, the height of the prefabricated pile 5 protruding from the ground can be the lowest. When the first and second steel wire ropes are connected to the fuselage and the pile clamping mechanism at the same time, the pile clamping mechanism 2 can be lifted or lowered a certain distance by the pile pressing cylinder of the pile pressing mechanism 3 to drive the pile breaking mechanism body 1 to adjust the height from the ground. At this time, the breaking height of the prefabricated pile 5 can be selected within a certain range, and the application range is wide.

[0022] In this embodiment, the pile breaking mechanism body 1 includes a box body, a pile breaking cylinder is arranged in the box body, a pile breaking head is installed at the telescopic end of the pile breaking cylinder, and four upper lifting ears are symmetrically and evenly arranged on the top of the box body. The specific structure of the pile breaking mechanism body is prior art and will not be repeated here.

[0023] In this embodiment, the pile-pressing cylinder in the pile-pressing mechanism 3 is installed vertically, and the telescopic end of the pile-pressing cylinder is hingedly connected to the pile clamping mechanism 2 downward, and the pile clamping mechanism 2 can be lifted and lowered by the extension and retraction of the telescopic end of the pile-pressing cylinder. The pile clamping mechanism 2 includes a pile clamping box and a pile clamping cylinder. The pile clamping cylinder is arranged in the pile clamping box for clamping and loosening the prefabricated pile 5. The four second lower lifting ears are symmetrical and evenly arranged at the bottom end of the pile clamping box, and the top end of the pile clamping box is hingedly connected to the telescopic end of the pile-pressing cylinder. The prefabricated pile 5 can be constructed by lifting and lowering and clamping and loosening the pile clamping mechanism 2. The structure and connection of the pile-pressing mechanism 3 and the pile clamping mechanism 2 are both prior art and will not be described in detail here.

[0024] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. Improvements and changes obtained without departing from the technical concept of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An adjustable pile breaking mechanism for a static pile driver, comprising a pile breaking mechanism body (1), characterized in that: The pile-breaking mechanism body (1) is located directly below the pile clamping mechanism (2). The pile clamping mechanism (2) is driven to rise and fall by the pile-pressing mechanism (3) arranged above the pile-breaking mechanism body (1). The top of the pile-breaking mechanism body (1) is provided with a first connecting component (41) for connecting with the static pile-pressing machine body and a second connecting component (42) for connecting with the bottom of the pile clamping mechanism (2). When only the first connecting component (41) is connected to the static pile-pressing machine body, the height of the pile-breaking mechanism body (1) above the ground is the lowest, and is used to break the precast piles (5) with the lowest height protruding from the ground. When the first connecting component (41) and the second connecting component (42) are simultaneously connected to the static pile-pressing machine body and the pile clamping mechanism (2), the height of the pile-breaking mechanism body (1) above the ground can be adjusted as the pile clamping mechanism (2) rises and falls, and is used to break precast piles (5) of different heights.

2. The adjustable pile breaking mechanism according to claim 1, characterized in that: The first connection components (41) and the second connection components (42) are each provided with four groups, and the four groups of first connection components (41) and the four groups of second connection components (42) are all symmetrically arranged with the longitudinal center line of the prefabricated pile (5) as the symmetry axis.

3. The adjustable pile breaking mechanism according to claim 2, characterized in that: The first connection assembly (41) comprises a first steel wire rope, the top of the pile breaking mechanism body (1) is provided with four upper lifting ears arranged in a square or rectangular shape, the bottom of the static pile driver is provided with a first lower lifting ear arranged in a square or rectangular shape, and the two ends of each of the first steel wire ropes are respectively connected to the corresponding upper lifting ear and the first lower lifting ear.

4. The adjustable pile breaking mechanism according to claim 3 is characterized in that: The second connecting assembly (42) comprises a second steel wire rope, and the bottom end of the pile clamping mechanism (2) is provided with four second lower hanging ears arranged in a square or rectangular shape, and the two ends of each second steel wire rope are respectively connected to the corresponding upper hanging ear and the second lower hanging ear.

5. The adjustable pile breaking mechanism according to claim 3 or 4, characterized in that: The pile breaking mechanism body (1) comprises a box body, in which a pile breaking oil cylinder is arranged, a pile breaking head is installed at the telescopic end of the pile breaking oil cylinder, and the upper lifting lug is arranged on the top of the box body.

6. The adjustable pile breaking mechanism according to claim 4, characterized in that: The pile clamping mechanism (2) comprises a pile clamping box and a pile clamping cylinder arranged in the pile clamping box for clamping and loosening the prefabricated pile (5); the second lower lifting lug is arranged at the bottom end of the pile clamping box; the top end of the pile clamping box is hinged to the telescopic end of the pile pressing cylinder in the pile pressing mechanism (3).