Embedded three-proofing frameless panel lamp

By designing an embedded three-proof frameless structure in LED flat lamps, the combination of chassis, light source bar, light source driving board and light-transmitting panels, the problem of poor sealing of traditional flat lamps is solved, and higher waterproof, dustproof and moisture-proof performance is achieved.

CN222634527UActive Publication Date: 2025-03-18ZHONGSHAN SONGHUI LIGHTING CO LTD
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Patent Information

Application Number
CN202421533675.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-03-18
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The chassis structure of traditional LED flat panel lights is large in size and takes up more space. The sealing performance of the light source plate wires is poor when it is connected to the chassis. The sealing performance of the light transmitting plate is limited when it is connected to the chassis, resulting in limited waterproof, dustproof and moisture-proof performance.

Method used

An embedded three-proof frameless flat panel lamp is designed, adopting the structure of the chassis, light source bar, light source driving plate and light transmitting panel. By setting light source cavity, connection hole, cable slot and snapping convex column on the chassis, the light source bar and light source driving plate are snapped and hot melted by snapping convex columns and snapping round holes. The wire passes through the connection hole and is sealed by the glue filling layer. The transparent panel is fixed by U-shaped grooves and glue filling bonding layer or ultrasonic welding.

Benefits of technology

It improves the sealing of the bonding of the wire, effectively prevents water, dust, etc. from entering from the wire connection, enhances waterproof, dustproof and moisture-proof performance, and improves the sealing and waterproof performance of the overall lamp, which is smooth and reliable in use, has strong applicability and good practicality.

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Abstract

The embedded three-proofing frameless panel lamp comprises a base plate, a plurality of light source strips, a light source driving plate and a light-transmitting panel, and a light source cavity with a small top end and a large bottom end is formed in the bottom face of the base plate; a connecting hole is formed in the top edge of the light source cavity, a wire clamping groove is formed in the top face edge of the base plate, and the connecting hole is located at one end of the wire clamping groove. A plurality of buckling convex columns are arranged on the top wall of the light source cavity; buckle round holes are formed in the light source strip and the light source driving plate; and the light source strip and the light source driving plate are buckled and positioned through the buckling convex columns and the buckling round holes. The LED lamp is reasonable in structural arrangement, the sealing performance of the bonding position of the electric wire can be guaranteed, water, dust and the like can be effectively prevented from entering from the connecting position of the electric wire, the waterproof, dustproof and moisture-proof performance is improved, the practicability is high, the U-shaped groove is formed in the edge of the light source cavity, the edge of the light-transmitting panel is attached to the U-shaped groove and fixed in a sealed mode, the electric wire is sealed in a matched mode, and the service life of the LED lamp is prolonged. Therefore, the sealing waterproof performance of the whole lamp can be ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of flat panel lamps, and in particular relates to an embedded three-proof frameless flat panel lamp. Background Art

[0002] Flat panel lights are a common lighting and decorative lamp, which generally include a chassis, a frame, a light source board and a translucent board. They have the advantages of long service life and low energy consumption. The chassis of traditional LED flat panel lights not only has a large structural volume, which will take up a large space, but also has poor sealing at the wire insertion point of the light source board. At the same time, the sealing when the translucent board is connected to the chassis is also limited, resulting in limited waterproof, dustproof and moisture-proof performance. Long-term use is likely to affect its lighting effect and service life, so its applicability and practicality are limited. Utility Model Content

[0003] The utility model aims to provide an embedded three-proof frameless flat panel lamp which has a reasonable structure and is conducive to improving the sealing performance.

[0004] The technical solution to achieve the purpose of the utility model is an embedded three-proof frameless flat panel light, comprising a chassis, a plurality of light source strips, a light source driving board and a light-transmitting panel, wherein the bottom surface of the chassis is provided with a light source cavity with a small top and a large bottom;

[0005] A connection hole is provided at the top edge of the light source cavity, a wire clamping groove is provided at the top edge of the chassis, and the connection hole is located at one end of the wire clamping groove;

[0006] A plurality of buckle bosses are arranged on the top wall of the light source cavity;

[0007] The light source bar and the light source driving plate are provided with buckle circular holes;

[0008] The light source bar and the light source driving board are positioned by snapping the snap convex pillars with the snap circular holes and hot-melting the snap convex pillars;

[0009] The light source bar is electrically connected to the output end of the light source driving board, and the input end wire of the light source driving board passes through the connecting hole and extends out of the chassis, and the input end wire is bent and clamped in the wire clamping groove and sealed by the glue potting layer in the wire clamping groove.

[0010] Further preferably, an L-shaped table is provided at the edge of the light source cavity, and a U-shaped groove is provided on the horizontal side of the L-shaped table;

[0011] The edge of the light-transmitting panel is attached to the L-shaped table top and the light-transmitting panel is attached to the U-shaped groove and sealed and fixed.

[0012] Further preferably, the edge of the light-transmitting panel is attached to the U-shaped groove and is sealed and fixed by the glue-filled adhesive layer in the U-shaped groove.

[0013] Further preferably, the edge of the light-transmitting panel is attached to the U-shaped groove and fixed by ultrasonic welding.

[0014] It is further preferred that: the vertical side height of the L-shaped table top is 0.8-1.5 mm, and the thickness is 0.5-1.0 mm;

[0015] The total width of the horizontal side of the L-shaped table top is 1.0-2.0 mm, and the radius of the U-shaped groove is 0.25-0.5 mm.

[0016] Further preferably, the side wall of the light source cavity is arranged at an angle of 130 degrees to 150 degrees to the top wall of the light source cavity.

[0017] It is further preferred that: the length of the light source strip matches the width of the top wall of the light source cavity;

[0018] Both end edges of the light source strip are respectively attached to the side walls of the light source cavity.

[0019] Further preferably, the chassis is a plastic chassis, and the edge of the chassis is provided with an embedded wheel bone mounting buckle.

[0020] It is further preferred that: the chassis is square or circular.

[0021] The number of the light source strips is four.

[0022] The utility model has positive effects: the structure of the utility model is reasonably arranged, and a connecting hole connected with the light source cavity is provided on the chassis, and a wire groove is provided at the edge of the top surface of the chassis. The wires of the light source driving board are bent in the wire groove and sealed by the glue filling layer, thereby ensuring the sealing of the wire bonding point, and effectively preventing water, dust and the like from entering from the wire connection point, thereby improving the waterproof, dustproof and moisture-proof performance, and having strong practicality. In addition, there is a U-shaped groove at the edge of the light source cavity, and the edge of the light-transmitting panel is attached to the U-shaped groove and sealed and fixed, and cooperates with the sealing at the wire, thereby ensuring the sealing and waterproof performance of the overall lamp, and the use is stable and reliable, and the applicability is strong and the practicality is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to make the content of the utility model easier to understand, the utility model is further described in detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein:

[0024] Figure 1 It is a structural schematic diagram of the utility model;

[0025] Figure 2This is a schematic diagram of the split structure of the utility model;

[0026] Figure 3 It is a schematic diagram of the specific structure of the chassis in the utility model;

[0027] Figure 4 It is a schematic diagram of the enlarged structure of the connection between the chassis and the light-transmitting panel in the utility model.

[0028] Figure numerals: chassis 1, light source bar 2, light source driving board 3, light-transmitting panel 4, light source cavity 5, connecting hole 6, snap-on boss 7, snap-on circular hole 8, U-shaped groove 9, snap-on wire groove 10, L-shaped table top 11, embedded wheel bone snap 12. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Example

[0031] In this embodiment, directional terms such as top surface and bottom surface are only used for convenience of description and are not intended to limit the invention.

[0032] See Figures 1 to 4 As shown, an embedded three-proof frameless flat panel light includes a chassis 1, a plurality of light source strips 2, a light source driving board 3 and a light-transmitting panel 4. The bottom surface of the chassis is provided with a light source cavity 5 with a small top and a large bottom. In this embodiment, the chassis is a plastic chassis, and the edge of the chassis is provided with an embedded mounting wheel bone buckle 12. The chassis is square or round. In this embodiment, the light source strips all adopt a lens refraction process, which can not only save costs and improve the convenience of assembly, thereby facilitating production efficiency and reducing production costs, but also the light source strips and the light source driving board are all sealed in the light source cavity, which can improve the three-proof effect of waterproof, dustproof and moisture-proof, and has strong practicality.

[0033] The number of the light source strips is four. The side wall of the light source cavity is set at an angle of 130 degrees to 150 degrees to the top wall of the light source cavity. In actual application, the length of the light source strip matches the width of the top wall of the light source cavity; during assembly, the two end edges of the light source strip are respectively attached to the side walls of the light source cavity. The above structure can improve the stability of the installation of the light source board. During assembly, the refractive lenses around the light source strip are tightly attached to the outermost edge of the light source cavity, and the closest point to the inclined plane angle of 130 degrees to 150 degrees of the light source cavity is the origin of the light source distribution of the entire lamp, and then the light is evenly distributed on the basis of the origin, which can make the light-emitting surface uniform and without light spots, and at the same time, the light is reflected to the outermost edge of the light source cavity at the maximum angle, so that while achieving a borderless state, the light distribution effect is good and uniform without light spots, ensuring the consistency of the light-emitting surface. Then reversely determine the fixing hole positions of the light source bar and the light source driver board and the center point position of the snap bosses that fix the light source board in the light source cavity. The distribution of the snap bosses is obtained by extending the geometric dimensions of the light distribution effect. After these snap circular holes are determined, the plastic snap bosses are melted and riveted to the light source bar and the light source driver board through a hot melt process, thereby replacing the gluing process. This can save materials, while also ensuring firmness and making operation and installation more convenient.

[0034] The large angle makes the refraction or reflection angle of the light from the light source cavity larger, and the light can be diffused to the maximum edge of the lamp, ensuring the uniformity of the entire luminous surface, and the luminous area reaches 99.99%, which is more than 20% higher than the traditional flat lamp. In actual application, after the lamp beads on the light source board refract and emit light through the lens at 150-170 degrees, the chassis light guide angle is 130-150 degrees, which is close to the angle of the lens, and can more conveniently guide the light to the edge of the lamp to obtain a larger luminous area. At the same time, the angle will not block the light to form a shadow, so that the luminous surface of the entire lamp is uniform, and the edge of the lamp emits light without shadow, achieving a frameless effect and three-proof effect, and is highly practical.

[0035] At the same time, in the actual application process, the top edge of the light source cavity is provided with a connection hole 6, and the top edge of the chassis is provided with a wire slot 10, and the connection hole is at one end of the wire slot; a plurality of buckle bosses 7 are provided on the top wall of the light source cavity; buckle round holes 8 are provided on the light source bar and the light source driving board; during assembly, the light source bar and the light source driving board are buckled with the buckle round holes through the buckle bosses and hot-melt the buckle bosses for positioning; at the same time, the light source bar is electrically connected to the output end of the light source driving board, and the input end wire of the light source driving board passes through the connection hole and extends out of the chassis, and the input end wire is bent and positioned in the wire slot and sealed by the glue layer in the wire slot. Through the above structure, the sealing of the bonding point between the input end wire and the chassis can be improved, which is conducive to improving the waterproof, dustproof and moisture-proof performance, and has strong practicality, and the buckle bosses cooperate with the buckle round holes to realize the positioning of the light source bar and the light source driving board, improve the convenience of disassembly and assembly, and have strong practicality.

[0036] In actual application, an L-shaped table top 11 is provided at the edge of the light source cavity, and a U-shaped groove 9 is provided on the horizontal edge of the L-shaped table top; the edge of the light-transmitting panel is attached to the L-shaped table top and the light-transmitting panel is sealed and fixed in the U-shaped groove. The vertical side height of the L-shaped table top is 0.8-1.5mm, and the thickness is 0.5-1.0mm; the total horizontal side width of the L-shaped table top is 1.0-2.0mm, and the radius of the U-shaped groove is 0.25-0.5mm. In this embodiment, the width of the L-shaped table top of the light-transmitting panel is preferably 1.0-2.0mm, which can not only hold the minimum load-bearing and pressure-bearing area of ​​the light-transmitting panel, but also avoid blocking light to form a luminous area without dark areas, so that the light can be refracted to the very edge of the lamp to achieve a borderless effect;

[0037] The optimal height of the L-shaped table top is 0.8-1.5mm, and the thickness is 0.5-1.0mm. The thickness can prevent the light-emitting surface of the lamp from being concave in the middle, and will not increase the processing cost. It can ensure the gluing process and ultrasonic welding process requirements of the light-transmitting panel and the lamp cavity, and at the same time realize the borderless process of the largest size, ensuring 99.99% of the light-emitting surface.

[0038] The edge of the light-transmitting panel is attached to the U-shaped groove and sealed and fixed by the glue-filled adhesive layer in the U-shaped groove. Alternatively, the edge of the light-transmitting panel is attached to the U-shaped groove and fixed by ultrasonic welding. The sealing by the glue-filled adhesive layer or the ultrasonic welding can ensure the sealing of the bonding point, and the sealing of the bonding point of the input end wire can be combined to improve the sealing of the overall lamp, which has strong applicability and good practicality.

[0039] The utility model has positive effects: the structure of the utility model is reasonably arranged, and a connecting hole connected with the light source cavity is provided on the chassis, and a wire groove is provided at the edge of the top surface of the chassis. The wires of the light source driving board are bent in the wire groove and sealed by the glue filling layer, thereby ensuring the sealing of the wire bonding point, and effectively preventing water, dust and the like from entering from the wire connection point, thereby improving the waterproof, dustproof and moisture-proof performance, and having strong practicality. In addition, there is a U-shaped groove at the edge of the light source cavity, and the edge of the light-transmitting panel is attached to the U-shaped groove and sealed and fixed, and cooperates with the sealing at the wire, thereby ensuring the sealing and waterproof performance of the overall lamp, and the use is stable and reliable, and the applicability is strong and the practicality is good.

[0040] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural components recorded in the specification can also be directly processed according to existing technical common sense. At the same time, the connection method of each component adopts the mature conventional means in the prior art, and the machinery, parts and equipment all adopt the conventional models in the prior art, so no specific description will be given here.

[0041] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. However, these obvious changes or modifications derived from the essential spirit of the present invention still belong to the protection scope of the present invention.

Claims

1. An embedded three-proof frameless flat panel light, comprising a chassis, a plurality of light source bars, a light source driving board and a light-transmitting panel, characterized in that: The bottom surface of the chassis is provided with a light source cavity with a small top end and a large bottom end; A connection hole is provided at the top edge of the light source cavity, a wire clamping groove is provided at the top edge of the chassis, and the connection hole is located at one end of the wire clamping groove; A plurality of buckle bosses are arranged on the top wall of the light source cavity; The light source bar and the light source driving plate are provided with buckle circular holes; The light source bar and the light source driving board are positioned by snapping the snap convex pillars with the snap circular holes and hot-melting the snap convex pillars; The light source bar is electrically connected to the output end of the light source driving board, and the input end wire of the light source driving board passes through the connecting hole and extends out of the chassis, and the input end wire is bent and clamped in the wire clamping groove and sealed by the glue potting layer in the wire clamping groove.

2. The embedded triple-proof frameless flat panel light according to claim 1, characterized in that: An L-shaped table is provided at the edge of the light source cavity, and a U-shaped groove is provided on the horizontal side of the L-shaped table; The edge of the light-transmitting panel is attached to the L-shaped table top and the light-transmitting panel is attached to the U-shaped groove and sealed and fixed.

3. The embedded triple-proof frameless flat panel light according to claim 2, characterized in that: The edge of the light-transmitting panel is attached to the U-shaped groove and is sealed and fixed by the glue-filled adhesive layer in the U-shaped groove.

4. The embedded triple-proof frameless flat panel light according to claim 2, characterized in that: The edge of the light-transmitting panel is attached to the U-shaped groove and fixed by ultrasonic welding.

5. The embedded triple-proof frameless flat panel light according to claim 3 or claim 4, characterized in that: The vertical side height of the L-shaped table top is 0.8-1.5 mm, and the thickness is 0.5-1.0 mm; The total width of the horizontal side of the L-shaped table top is 1.0-2.0 mm, and the radius of the U-shaped groove is 0.25-0.5 mm.

6. The embedded triple-proof frameless flat panel light according to claim 1, characterized in that: The side wall of the light source cavity is arranged at an angle of 130 degrees to 150 degrees to the top wall of the light source cavity.

7. The embedded triple-proof frameless flat panel light according to claim 1, characterized in that: The length of the light source strip matches the width of the top wall of the light source cavity; Both end edges of the light source strip are respectively attached to the side walls of the light source cavity.

8. The embedded triple-proof frameless flat panel light according to claim 1, characterized in that: The chassis is a plastic chassis, and the edge of the chassis is provided with an embedded wheel bone buckle.

9. The embedded triple-proof frameless flat panel light according to claim 1, characterized in that: The chassis is square or round.

10. The embedded triple-proof frameless flat panel light according to claim 1, characterized in that: The number of the light source strips is four.