Direct-spraying-free water cooling device for composite steel pipe

By designing a composite steel pipe direct-free water cooling device, using water flow buffering components and self-cooling smoke exhaust components, the problems of uneven cooling of composite steel pipes and flue gas pollution are solved, and efficient and environmentally friendly cooling effects are achieved.

CN222634859UActive Publication Date: 2025-03-18YANGZHOU JINXIN PIPE IND CO LTD
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Patent Information

Application Number
CN202420110218.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2025-03-18
Estimated Expiration
2034-01-16

AI Technical Summary

Technical Problem

In the existing water-cooling technology of composite steel pipes, uneven cooling leads to coating defects and insufficient binding force, and the cooling process produces high-temperature flue gas to pollute the environment.

Method used

A composite steel pipe direct-free water cooling device is designed, including a steel pipe spraying mechanism, a water flow buffer assembly and a self-cooling smoke exhaust assembly. The cooling water is sprayed through the spray pipe, and the water flow buffers the assembly to buffer the water flow, reducing the impact force on the steel pipe, and purifying the high-temperature flue gas through the smoking hood and the smoking fan.

Benefits of technology

The uniform cooling of composite steel pipes is achieved, the coating quality and bonding force are improved, and the flue gas pollution to the environment is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a direct-spraying-free water cooling device for a composite steel pipe. The direct-spraying-free water cooling device comprises a steel pipe spraying mechanism, a water flow buffering assembly and a self-cooling smoke exhaust assembly. The steel pipe spraying mechanism comprises a spraying pipe, a water pump and a water supply pipe; a water inlet and a water outlet of the water pump are respectively connected with the water supply pipe and the spraying pipe; the water flow buffering assembly comprises a water flow buffering cover used for cooling water flow dividing, a buffering flow guiding plate, a flow intercepting baffle and a flow uniformizing plate. The self-cooling smoke exhaust assembly comprises a smoke suction cover arranged at the bottom of the buffering flow guide plate, a smoke suction pipe and a smoke suction fan, the end of the smoke suction cover is connected with the smoke suction pipe, and the smoke suction pipe is connected with the smoke suction fan. The device can provide a cooling water source for the composite steel pipe through the steel pipe spraying mechanism, the cooling water source is buffered through the water flow buffering assembly, and direct impact force of water flow on the composite steel pipe in the later period is reduced; high-temperature smoke generated in the cooling process of the composite steel pipe is cooled and purified through the smoke suction cover, and pollution of the smoke to the machining environment of the composite steel pipe is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite steel pipe water cooling, in particular to a composite steel pipe direct-spray-free water cooling device. Background Art

[0002] During the production process of composite steel pipes, after the anti-corrosion layer is wrapped around the steel pipe, the temperature of the coating is often higher than the ambient temperature. If proper cooling is not performed, the coating surface will cool unevenly, too quickly or too slowly, leading to quality problems such as coating defects and blistering. Moreover, the bonding of the coating to the steel pipe surface also needs to be completed under certain temperature and humidity conditions, otherwise there will be insufficient bonding. Water cooling can quickly reduce the temperature of the steel pipe surface to an appropriate range, thereby avoiding coating defects and bonding problems.

[0003] Most of the existing cooling methods are to directly spray cold water onto the surface of the composite steel pipe through a cold water pipe, which can easily form water droplets on the surface of the composite steel pipe that has not yet been finalized, and can also easily cause cracks due to uneven cooling, affecting the appearance and corrosion resistance of the composite steel pipe; and when the composite steel pipe comes into contact with cold water, it is easy to generate a large amount of high-temperature smoke, which is directly discharged into the surrounding environment, easily causing pollution to the surrounding environment, and needs to be improved. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] Therefore, in order to solve the above technical problems, the utility model provides the following technical solutions: a composite steel pipe direct spray-free water cooling device, comprising a steel pipe spray mechanism, a water flow buffer component and a self-cooling smoke exhaust component;

[0006] The steel pipe spraying mechanism comprises a spraying pipe, a water pump and a water supply pipe, and the water inlet and outlet of the water pump are respectively connected to the water supply pipe and the spraying pipe;

[0007] The water flow buffer assembly includes a water flow buffer cover, a buffer guide plate, a flow interception baffle and a flow equalizer plate for cooling water diversion. The top of the water flow buffer cover is connected to the water outlet of the spray pipe, and the bottom of the water flow buffer cover is connected to the buffer guide plate, so that the cooling water flows from the water flow buffer cover to the side wall of the buffer guide plate; the flow interception baffle is arranged on the side wall of the buffer guide plate, and the bottom end of the buffer guide plate is connected to the flow equalizer plate, and the flow equalizer plate is provided with a flow equalizer hole for cooling water to flow out of the spray composite steel pipe;

[0008] The self-cooling smoke exhaust assembly comprises a smoke hood, a smoke extraction pipe and a smoke extraction fan arranged at the bottom of the buffer guide plate. The end of the smoke hood is connected to the smoke extraction pipe, and the smoke extraction pipe is connected to the smoke extraction fan.

[0009] As a preferred solution of the composite steel pipe direct-spray-free water cooling device of the utility model, the cross section of the buffer guide plate is a conical structure, and the flow equalizer is arranged on both sides of the bottom end of the buffer guide plate.

[0010] As a preferred solution of the composite steel pipe direct-spray-free water cooling device of the utility model, the conical cavity at the bottom of the buffer guide plate is set as a smoke hood, and a smoke inlet hole is arranged at the bottom of the smoke hood.

[0011] As a preferred solution of the composite steel pipe direct-spray-free water cooling device of the utility model, the intercepting baffles are arranged on the buffer guide plate in a staggered manner.

[0012] As a preferred solution of the composite steel pipe direct-spray-free water cooling device of the utility model, two groups of flow equalizer plates are provided, and a group of composite steel pipes to be cooled are arranged at the bottom ends of the two groups of flow equalizer plates.

[0013] As a preferred solution of the composite steel pipe direct-spray-free water cooling device of the utility model, a cooling water pool is arranged below the flow equalizer plate, and a water outlet pipe is connected to one side of the cooling water pool.

[0014] As a preferred solution of the composite steel pipe direct-spray-free water cooling device described in the utility model, the self-cooling smoke exhaust component also includes a smoke filter box, the air outlet of the smoke exhaust fan is connected to the bottom end of the smoke filter box through a pipe, the interior of the smoke filter box is arranged with activated carbon adsorption filler, and the top of the smoke filter box is connected to a smoke exhaust pipe.

[0015] Beneficial effects of the utility model:

[0016] The utility model proposes a composite steel pipe direct-spray-free water cooling device, which can provide a cooling water source for the composite steel pipe through a steel pipe spraying mechanism, and buffer the cooling water source through a water flow buffering component, thereby reducing the direct impact force of the water flow on the composite steel pipe in the later stage, and improving the production quality of the composite steel pipe in the later stage; at the same time, the high-temperature flue gas generated in the cooling process of the composite steel pipe is cooled and purified through the smoke exhaust hood, thereby reducing the pollution of the flue gas to the composite steel pipe processing environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a partial structural schematic diagram of the utility model.

[0020] Figure 3 It is a bottom view structural schematic diagram of the water flow buffer component of the utility model.

[0021] Figure 4 It is a schematic diagram of the internal structure of the water flow buffer cover of the utility model.

[0022] In the figure: 100, steel pipe spray mechanism; 101, spray pipe; 102, water pump; 103, water supply pipe;

[0023] 200, water flow buffer assembly; 201, water flow buffer cover; 202, buffer guide plate; 203, interception baffle; 204, flow equalizer plate; 2041, flow equalizer hole;

[0024] 300, self-cooling smoke exhaust component; 301, smoke hood; 3011, smoke inlet hole; 302, smoke pipe; 303, smoke exhaust fan; 304, smoke filter box; 305, activated carbon adsorption filler; 306, smoke exhaust pipe;

[0025] 400. Cooling water pool; 401. Water outlet pipe. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0030] Reference Figures 1 to 4 , which is an embodiment of the utility model, provides a composite steel pipe water cooling device without direct spraying, including a steel pipe spraying mechanism 100, a water flow buffer component 200 and a self-cooling smoke exhaust component 300;

[0031] The steel pipe spray mechanism 100 includes a spray pipe 101, a water pump 102 and a water supply pipe 103, and the water inlet and outlet of the water pump 102 are respectively connected to the water supply pipe 103 and the spray pipe 101;

[0032] The water flow buffer assembly 200 includes a water flow buffer cover 201, a buffer guide plate 202, a flow interception baffle 203 and a flow equalizer 204 for cooling water diversion. The top of the water flow buffer cover 201 is connected to the water outlet of the spray pipe 101, and the bottom of the water flow buffer cover 201 is connected to the buffer guide plate 202, so that the cooling water flows from the water flow buffer cover 201 to the side wall of the buffer guide plate 202; the flow interception baffle 203 is arranged on the side wall of the buffer guide plate 202, and the buffer guide plate 202 is connected to the water outlet of the spray pipe 101. The bottom end is connected to the flow equalizer plate 204, and the flow equalizer plate 204 is provided with a flow equalizer hole 2041 for cooling water to flow out of the spray composite steel pipe; the cross-section of the buffer guide plate 202 is a conical structure, and the flow equalizer plates 204 are arranged on both sides of the bottom end of the buffer guide plate 202; the flow equalizer plates 204 are provided with two groups, and a group of composite steel pipes to be cooled are arranged at the bottom end of the two groups of flow equalizer plates 204; a cooling water pool 400 is arranged below the flow equalizer plate 204, and a water outlet pipe 401 is connected to one side of the cooling water pool 400.

[0033] The self-cooling smoke exhaust component 300 includes a smoke hood 301, a smoke pipe 302 and a smoke fan 303 arranged at the bottom of the buffer guide plate 202, the end of the smoke hood 301 is connected to the smoke pipe 302, and the smoke pipe 302 is connected to the smoke fan 303; the conical cavity at the bottom of the buffer guide plate 202 is set as the smoke hood 301, and the bottom of the smoke hood 301 is arranged with a smoke inlet 3011; the intercepting baffles 203 are staggered on the buffer guide plate 202; the self-cooling smoke exhaust component 300 also includes a smoke filter box 304, the air outlet of the smoke fan 303 is connected to the bottom end of the smoke filter box 304 through a pipeline, the interior of the smoke filter box 304 is arranged with activated carbon adsorption filler 305, and the top of the smoke filter box 304 is connected with a smoke exhaust pipe 306.

[0034] In this embodiment: when in use, the power of the water pump 102 and the smoke exhaust fan 303 is turned on; the water pump 102 is started, so that the water pump 102 draws out the external cooling water source through the water supply pipe 103, and then injects the cooling water source into the water flow buffer cover 201 through the spray pipe 101. After the cold air water enters the water flow buffer cover 201, it is dispersed by the buffer guide plate 202 with a conical structure, so that the water flow is dispersed to both sides of the buffer guide plate 202 and flows obliquely along its outer wall. In this process, the interception baffle 203 plays an intermittent interception role on the water flow, thereby reducing the impact force of the water flow.

[0035] After the water flows onto the flow equalizer plate 204 , it passes through the flow equalizer holes 2041 and falls onto the high-temperature composite steel pipe arranged below it, cooling it; the cooling water passes through the composite steel pipe and falls into the cooling water pool 400 and can be discharged through the outlet pipe 401 .

[0036] While the composite steel pipe is cooling, the smoke exhaust fan 303 draws the high-temperature smoke generated by the composite steel pipe meeting cold water into the smoke exhaust hood 301, and performs heat exchange on the high-temperature smoke through contact with the lower surface of the buffer guide plate 202. The smoke is then sucked to the smoke filter box 304 through the smoke exhaust pipe 302, and the smoke is purified, filtered and adsorbed by the activated carbon adsorption filler 305. Finally, the clean gas is discharged through the smoke exhaust pipe 306.

[0037] It is worth noting that the entire device is controlled by a controller. Since the controller is a commonly used device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A composite steel pipe water cooling device without direct spraying, characterized in that: It comprises a steel pipe spraying mechanism (100), a water flow buffer component (200) and a self-cooling smoke exhaust component (300); The steel pipe spraying mechanism (100) comprises a spraying pipe (101), a water pump (102) and a water supply pipe (103), wherein the water inlet and outlet of the water pump (102) are respectively connected to the water supply pipe (103) and the spraying pipe (101); The water flow buffer assembly (200) comprises a water flow buffer cover (201), a buffer guide plate (202), a flow intercepting baffle (203) and a flow equalizing plate (204) for dividing cooling water; the top of the water flow buffer cover (201) is connected to the water outlet of the spray pipe (101); the bottom of the water flow buffer cover (201) is connected to the buffer guide plate (202), so that cooling water flows from the water flow buffer cover (201) to the side wall of the buffer guide plate (202); the flow intercepting baffle (203) is arranged on the side wall of the buffer guide plate (202); the bottom of the buffer guide plate (202) is connected to the flow equalizing plate (204); and the flow equalizing plate (204) is provided with a flow equalizing hole (2041) for cooling water to flow out of the spray composite steel pipe; The self-cooling smoke exhaust assembly (300) comprises a smoke hood (301) arranged at the bottom of the buffer guide plate (202), a smoke extraction pipe (302) and a smoke extraction fan (303); the end of the smoke hood (301) is connected to the smoke extraction pipe (302), and the smoke extraction pipe (302) is connected to the smoke extraction fan (303).

2. The composite steel pipe water cooling device without direct spraying as claimed in claim 1, characterized in that: The cross section of the buffer guide plate (202) is a conical structure, and the flow equalizer plates (204) are arranged on both sides of the bottom end of the buffer guide plate (202).

3. The composite steel pipe water cooling device without direct spraying as claimed in claim 1, characterized in that: The conical cavity at the bottom of the buffer guide plate (202) is configured as a smoke inlet hood (301), and a smoke inlet hole (3011) is arranged at the bottom of the smoke inlet hood (301).

4. The composite steel pipe water cooling device without direct spraying as claimed in claim 1, characterized in that: The intercepting baffles (203) are arranged in a staggered manner on the buffer guide plates (202).

5. The composite steel pipe water cooling device without direct spraying as claimed in claim 1, characterized in that: Two groups of flow equalizer plates (204) are provided, and a group of composite steel pipes to be cooled is arranged at the bottom ends of the two groups of flow equalizer plates (204).

6. The composite steel pipe water cooling device without direct spraying as claimed in claim 1, characterized in that: A cooling water pool (400) is arranged below the flow equalizer plate (204), and a water outlet pipe (401) is connected to one side of the cooling water pool (400).

7. The composite steel pipe water cooling device without direct spraying as claimed in claim 1, characterized in that: The self-cooling smoke exhaust component (300) also includes a smoke filter box (304), the air outlet of the smoke exhaust fan (303) is connected to the bottom end of the smoke filter box (304) through a pipeline, activated carbon adsorption filler (305) is arranged inside the smoke filter box (304), and the top end of the smoke filter box (304) is connected to a smoke exhaust pipe (306).