Double-cone rotary vacuum dryer with molecular sieve dryer
By designing a dryer with molecular sieves in a double cone slewing vacuum dryer, the problem of solid reagent products resurrecting during cooling is solved, and a more efficient and reliable drying effect is achieved, ensuring product quality.
Patent Information
- Application Number
- CN202420649267.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-01
AI Technical Summary
In a double cone slewing vacuum dryer, solid reagent products are prone to reflux during cooling, resulting in product quality affecting, especially as incompletely dry moisture escapes or absorbs water from the air to form water droplets.
A double cone slewing vacuum dryer with a molecular sieve dryer is designed. The drying and purity of the air intake pipe, the steam intake pipe and the vacuum tube are sealed and connected to the drum, and molecular sieve, hydraulic oil or insulating oil, as well as the intake U-shaped tube and mesh structure are provided in the dryer to ensure the dryness and purity of the air intake.
It effectively prevents the reagent product from recovering during cooling, ensures the dryness and quality of the product, and through the absorption of molecular sieve and the filtration of hydraulic oil or insulating oil, ensures the dryness and purity of the intake air and avoids the formation of water droplets.
Smart Images

Figure CN222634989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of double-cone rotary vacuum dryers, in particular to a double-cone rotary vacuum dryer with a molecular sieve dryer. Background Art
[0002] The double cone rotary vacuum dryer is a double cone rotary tank. In the vacuum state, steam is introduced into the jacket for heating. The heat contacts the wet material through the inner wall of the tank. The water vapor evaporated by the wet material after absorbing heat is pumped away through the vacuum exhaust pipe by the vacuum pump. Since the tank is in a vacuum state and the rotation of the tank makes the material constantly turn upside down and inside and outside, the drying speed of the material is accelerated, the drying efficiency is improved, and the purpose of uniform drying is achieved.
[0003] The double-cone rotary vacuum dryer of this technology is used for drying solid chemical reagents. In actual operation, it is found that most solid reagent products dried by the double-cone rotary vacuum dryer will regain moisture on the upper product during the cooling process, and even form water droplets on the upper part of the bagged product, which has a serious impact on product quality and even forces rework due to non-compliance. The reasons for the above situation are: first, the moisture inside the crystal of the reagent product that is not completely dried escapes during the cooling process, and forms water droplets due to the low temperature on the upper part of the product; second, the reagent product absorbs water in the air during the cooling process and condenses on the surface of the product.
[0004] Therefore, it is urgent to propose a double-cone rotary vacuum dryer with a molecular sieve dryer which has a simple structure and reliable drying. Utility Model Content
[0005] In view of the above problems, the purpose of the utility model is to provide a double cone rotary vacuum dryer with a molecular sieve dryer. The technical solution adopted by the utility model is as follows:
[0006] A double-cone rotary vacuum dryer with a molecular sieve dryer, comprising a mounting base, a left support base and a right support base arranged on the mounting base, an industrial computer embedded in the left support base or the right support base, a rotary drum rotatably arranged on the left support base and the right support base, a first bearing seat arranged on the left support base, a second bearing seat arranged on the right support base, an air inlet pipe penetrating the first bearing seat and having one end disposed in the rotary drum, a connecting pipe rotatably sleeved on the second bearing seat and having one end connected to the rotary drum, a steam inlet pipe and a vacuum pipe penetrating the connecting pipe and having one end disposed in the rotary drum, a dryer connected to the air inlet pipe, a motor and a reducer arranged on the right support base, a belt arranged between the motor and the reducer, a first gear arranged on the reducer, and a second gear sleeved on the connecting pipe and meshingly connected with the first gear; the motor drives the first gear, the second gear, the connecting pipe and the rotary drum to rotate;
[0007] The first bearing seat and the second bearing seat are rotatably connected to the drum; the air inlet pipe, the steam inlet pipe and the vacuum pipe are sealed and connected to the drum; an inlet and outlet cover plate is arranged on the drum; and a molecular sieve is arranged in the dryer.
[0008] Furthermore, the dryer includes a dryer upper connecting pipe connected to the air inlet pipe, a molecular sieve storage cylinder arranged at the lower part of the dryer upper connecting pipe and used to store molecular sieves, an inner cup body arranged at the lower part of the molecular sieve storage cylinder, an outer cup body arranged on the outside of the inner cup body, and a connecting pipe arranged at the bottom of the inner cup body and the inner wall of the outer cup body; a plurality of second mesh holes are opened on the edges around the connecting pipe; a plurality of connecting holes are arranged at the bottom of the inner wall of the molecular sieve storage cylinder; hydraulic oil or insulating oil is stored in the inner cup body and the outer cup body; the molecular sieve storage cylinder, the inner cup body and the outer cup body are all made of transparent materials.
[0009] Furthermore, a plurality of air intake U-shaped tubes are arranged in the molecular sieve storage cylinder; the ends of the air intake U-shaped tubes are connected to the connecting holes in a one-to-one correspondence; a plurality of first mesh holes are opened on the air intake U-shaped tubes; and the molecular sieves submerge the air intake U-shaped tubes.
[0010] Furthermore, a filter cover is arranged on the air inlet pipe; the filter cover is arranged in the drum.
[0011] Furthermore, a three-way pipe is arranged on the top of the dryer; a first valve is arranged between the three-way pipe and the air inlet pipe; a second valve is arranged on the three-way pipe; the second valve, the first valve and the dryer are arranged at the three ends of the three-way pipe in a one-to-one correspondence.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] (1) The utility model is provided with a first bearing seat, a motor, a reducer, a belt, a first gear, a second bearing seat, a second gear, a connecting pipe and an air intake pipe, and the first bearing seat and the second bearing seat (connecting pipe) support the drum, wherein the air intake pipe, the steam intake pipe and the vacuum pipe are sealed and connected with the drum. The utility model dries the air after intake through the dryer and the air intake pipe, and then intakes the air to ensure the dryness of the intake air.
[0014] (2) The utility model sets hydraulic oil or insulating oil between the inner cup body and the outer cup body to remove impurities in the air, and then uses the molecular sieve to absorb moisture to ensure the dryness and purity of the intake air.
[0015] (3) The utility model provides an air intake U-shaped tube and provides a plurality of first mesh holes on the air intake U-shaped tube to ensure the contact area between the intake air and the molecular sieve.
[0016] (4) The utility model provides a first valve, a three-way pipe and a second valve. When air needs to be introduced after drying, the first valve is slowly opened and air is introduced slowly, thereby ensuring reliable air drying.
[0017] In summary, the utility model has the advantages of simple structure and reliable drying, and has high practical value and promotion value in the technical field of double-cone rotary vacuum dryers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope of protection. For those skilled in the art, other relevant drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic structural diagram of the utility model from a first angle.
[0020] Figure 2 It is a structural schematic diagram of the utility model from a second angle.
[0021] Figure 3 It is a schematic diagram of the structure at a first angle after the outer shell of the support base is removed in the utility model.
[0022] Figure 4 It is a schematic diagram of the structure at a second angle after the outer shell of the support base is removed in the utility model.
[0023] Figure 5 It is a cross-sectional schematic diagram of the dryer of the present invention when no air is introduced.
[0024] Figure 6 It is a schematic diagram of the air flow direction in the dryer under the air intake state in the utility model.
[0025] Figure 7 It is a structural schematic diagram of the air intake U-shaped pipe in the utility model.
[0026] Figure 8 It is a schematic diagram of the installation of the air intake U-tube in the utility model.
[0027] In the above drawings, the component names corresponding to the reference numerals are as follows:
[0028] 1. Installation base; 2. Left support seat; 3. Right support seat; 4. Industrial computer; 5. Drum; 6. Inlet and outlet cover plate; 7. Steam inlet pipe; 8. Air inlet pipe; 9. First valve; 10. Tee pipe; 11. Second valve; 12. Dryer; 13. First bearing seat; 14. Filter cover; 15. Motor; 16. Speed reducer; 17. Belt; 18. First gear; 19. Second bearing seat; 20. Second gear; 21. Connecting pipe; 22. Vacuum pipe; 121. Connecting pipe on dryer; 122. Molecular sieve storage cylinder; 123. Air inlet U-shaped pipe; 124. Inner cup body; 125. Outer cup body; 126. Connecting pipe; 127. Molecular sieve; 1231. First mesh; 1261. Second mesh. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantages of this application clearer, the utility model is further described below in conjunction with the accompanying drawings and embodiments, and the implementation methods of this utility model include but are not limited to the following embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0030] In this embodiment, the term "and / or" is merely a term used to describe the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B may represent three situations: A exists alone, A and B exist at the same time, and B exists alone.
[0031] The terms "first" and "second" in the description and claims of this embodiment are used to distinguish different objects rather than to describe a specific order of objects. For example, a first target object and a second target object are used to distinguish different target objects rather than to describe a specific order of target objects.
[0032] In the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.
[0033] In the description of the embodiments of the present application, unless otherwise specified, the meaning of "multiple" refers to two or more than two. For example, multiple processing units refer to two or more processing units; multiple systems refer to two or more systems.
[0034] like Figures 1 to 8As shown, the present embodiment provides a double-cone rotary vacuum dryer with a molecular sieve dryer, which includes a mounting base 1, a left support base 2 and a right support base 3 arranged on the mounting base 1, an industrial computer 4 embedded in the left support base 2 or the right support base 3, a drum 5 rotatably arranged on the left support base 2 and the right support base 3, a first bearing seat 13 arranged on the left support base 2, a second bearing seat 19 arranged on the right support base 3, an air intake pipe 8 that runs through the first bearing seat 13 and has one end placed in the drum 5, a connecting pipe 21 that is rotatably sleeved on the second bearing seat 19 and has one end connected to the drum 5, a steam inlet pipe 7 and a vacuum pipe 22 that runs through the connecting pipe 21 and has one end placed in the drum 5, a dryer 12 connected to the air intake pipe 8, a motor 15 and a reducer 16 arranged on the right support base 3, a belt 17 arranged between the motor 15 and the reducer 16, a first gear 18 arranged on the reducer 16, and a second gear 20 sleeved on the connecting pipe 21 and meshingly connected to the first gear 18. The motor 15 is used to drive the first gear 18, the second gear 20, the connecting pipe 21 and the drum 5 to rotate. In this embodiment, the first bearing seat 13 and the second bearing seat 19 are rotatably connected to the drum 5. In addition, the air intake pipe 8, the steam intake pipe 7 and the vacuum pipe 22 are non-rotating parts, which are sealed and connected to the drum 5, and the air intake pipe 8, the steam intake pipe 7 and the vacuum pipe 22 are arranged on the rotation axis of the drum 5. In this embodiment, the objects to be dried are loaded into the drum 5 from the inlet and outlet cover plate 6. A filter cover 14 is arranged on the air intake pipe 8, and the filter cover 14 is arranged in the drum 5.
[0035] In this embodiment, the outside of the air inlet pipe 8 is connected to the first valve 9, the three-way pipe 10 and the second valve 11 in sequence, and the dryer 12 is connected to the lower part of the three-way pipe 10. In this embodiment, the dryer 12 includes a dryer upper connecting pipe 121 connected to the air inlet pipe 8, a molecular sieve storage cylinder 122 arranged at the lower part of the dryer upper connecting pipe 121 for storing a molecular sieve 127, an inner cup body 124 arranged at the lower part of the molecular sieve storage cylinder 122, an outer cup body 125 sleeved on the outside of the inner cup body 124, a plurality of air inlet U-shaped tubes 123 arranged in the molecular sieve storage cylinder 122, and a connecting pipe 126 arranged at the bottom of the inner cup body 124 and the inner wall of the outer cup body 125. Among them, a plurality of second meshes 1261 are opened on the edges around the connecting pipe 126. A plurality of connecting holes are arranged at the bottom of the inner wall of the molecular sieve storage cylinder 122, and the ends of the air inlet U-shaped tubes 123 are connected to the connecting holes one by one. Moreover, in this embodiment, a plurality of first meshes 1231 are provided on the air intake U-shaped tube 123. In the molecular sieve storage cylinder 122, the molecular sieve 127 submerges the air intake U-shaped tube 123, so that the air discharged from the first meshes 1231 is in full contact with the molecular sieve 127. In addition, in this embodiment, hydraulic oil or insulating oil is stored in the inner cup body 124 and the outer cup body 125 to filter impurities in the air, and the hydraulic oil or insulating oil just submerges the second meshes 1261.
[0036] During drying, the first valve 9 and the second valve 11 are both in a closed state, and the steam for drying is introduced through the steam inlet pipe 7, and the vacuum is drawn through the vacuum pipe 22. After drying, the first valve 9 is slowly opened, and the floating state of the hydraulic oil or insulating oil stored in the inner cup body 124 and the outer cup body 125 is observed, so that the hydraulic oil or insulating oil does not enter the molecular sieve storage cylinder 122. The air flow direction is Figure 6 In the direction of the arrow in the figure, air enters from all around the outer cup body 125, and drives the hydraulic oil or insulating oil to float, and the hydraulic oil or insulating oil is sucked into the inner cup body 124. Since the inner diameter of the inner cup body 124 is much larger than the diameter of the connecting pipe 126, the hydraulic oil or insulating oil only forms a layer of filtered liquid in the inner cup body 124, so that the air can pass through the filtered liquid layer, and the hydraulic oil or insulating oil falls again under the action of its own weight (its principle is the same as that of a water filter vacuum cleaner, such as: CN202920078U, CN101664290A, etc., and is also the same as the principle of an oil-immersed transformer respirator, which will not be repeated here). After passing through the hydraulic oil or insulating oil, the air enters the molecular sieve storage cylinder 122, and is fully dried by the molecular sieve 127 to absorb moisture in the air. The dried air enters the drum 5, slowly releases the vacuum, and effectively avoids the problem of external air entering and causing the dried object to absorb moisture in the air and condense water droplets.
[0037] The above embodiments are only preferred embodiments of the present utility model and are not intended to limit the protection scope of the present utility model. Any changes that adopt the design principles of the present utility model and are made through non-creative labor on this basis should fall within the protection scope of the present utility model.
Claims
1. A double cone rotary vacuum dryer with a molecular sieve dryer, characterized in that: The invention comprises a mounting base (1), a left support base (2) and a right support base (3) arranged on the mounting base (1), an industrial computer (4) embedded in the left support base (2) or the right support base (3), a rotating drum (5) rotatably arranged on the left support base (2) and the right support base (3), a first bearing seat (13) arranged on the left support base (2), a second bearing seat (19) arranged on the right support base (3), an air intake pipe (8) penetrating the first bearing seat (13) and having one end disposed in the rotating drum (5), a connecting pipe (21) rotatably sleeved on the second bearing seat (19) and having one end connected to the rotating drum (5), and a connecting pipe (21) penetrating the connecting pipe (21) and a steam inlet pipe (7) and a vacuum pipe (22) with one end placed in the drum (5), a dryer (12) connected to the air inlet pipe (8), a motor (15) and a reducer (16) arranged on the right support seat (3), a belt (17) arranged between the motor (15) and the reducer (16), a first gear (18) arranged on the reducer (16), and a second gear (20) sleeved on the connecting pipe (21) and meshingly connected with the first gear (18); the motor (15) drives the first gear (18), the second gear (20), the connecting pipe (21) and the drum (5) to rotate; The first bearing seat (13) and the second bearing seat (19) are rotatably connected to the drum (5); the air inlet pipe (8), the steam inlet pipe (7) and the vacuum pipe (22) are sealedly connected to the drum (5); an inlet and outlet cover plate (6) is provided on the drum (5); and a molecular sieve (127) is provided in the dryer (12).
2. A double cone rotary vacuum dryer with a molecular sieve dryer according to claim 1, characterized in that: The dryer (12) comprises a dryer upper connecting pipe (121) connected to an air inlet pipe (8), a molecular sieve storage cylinder (122) arranged at the lower part of the dryer upper connecting pipe (121) and used for storing a molecular sieve (127), an inner cup body (124) arranged at the lower part of the molecular sieve storage cylinder (122), an outer cup body (125) sleeved on the outside of the inner cup body (124), and a connecting pipe (126) arranged at the bottom of the inner cup body (124) and the inner wall of the outer cup body (125); a plurality of second mesh holes (1261) are provided on the edges around the connecting pipe (126); a plurality of connecting holes are provided at the bottom of the inner wall of the molecular sieve storage cylinder (122); hydraulic oil or insulating oil is stored in the inner cup body (124) and the outer cup body (125); the molecular sieve storage cylinder (122), the inner cup body (124) and the outer cup body (125) are all made of transparent materials.
3. A double cone rotary vacuum dryer with a molecular sieve dryer according to claim 2, characterized in that: A plurality of air intake U-shaped tubes (123) are arranged in the molecular sieve storage cylinder (122); the ends of the air intake U-shaped tubes (123) are connected to the connecting holes in a one-to-one correspondence; a plurality of first mesh holes (1231) are provided on the air intake U-shaped tubes (123); and the molecular sieves (127) submerge the air intake U-shaped tubes (123).
4. A double cone rotary vacuum dryer with a molecular sieve dryer according to claim 1, characterized in that: The air inlet pipe (8) is provided with a filter cover (14); the filter cover (14) is arranged in the rotating drum (5).
5. The double cone rotary vacuum dryer with a molecular sieve dryer according to claim 1, characterized in that: A three-way pipe (10) is arranged on the top of the dryer (12); a first valve (9) is arranged between the three-way pipe (10) and the air inlet pipe (8); a second valve (11) is arranged on the three-way pipe (10); the second valve (11), the first valve (9) and the dryer (12) are arranged at three ends of the three-way pipe (10) in a one-to-one correspondence.
Citation Information
Patent Citations
Water-filtering dust collector with cyclone air delivery
CN101664290A
Water filtration dust cup of dust collector
CN202920078U