Liquid separation and rapid cooling equipment for Chinese toon after fixation
By designing a liquid separation and rapid cooling device after finishing the toon with a cooling zone and a separation zone, the problem of low cooling and separation efficiency in the prior art is solved, and efficient cooling and moisture separation of toon is achieved.
Patent Information
- Application Number
- CN202421029065.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The prior art has low efficiency and poor cooling effect when cooling and liquid separation after the toon is finished and usually requires separate operation.
A liquid separation and rapid cooling device after the Chinese toon is designed, including a cooling barrel and a driving component. A cooling zone and a separation zone are set on the cooling barrel. The cooling zone is equipped with multiple sets of cooling components. The cooling assembly is composed of a conical barrel-shaped cooling plate, which is arranged eccentrically with the cooling plate, and a notch is provided on the cooling plate to enhance the cooling effect.
The cooling and separation of Chinese toon is integrated, the working efficiency is improved, and the cooling effect of water flow on Chinese toon is enhanced, ensuring that Chinese toon can be quickly cooled and separated moisture after completion.
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Figure CN222635043U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toon processing, in particular to a liquid separation and rapid cooling device after toon withering. Background Art
[0002] At present, after the Chinese toon is withered, it is necessary to cool the Chinese toon to prevent it from being further cooked and deteriorating due to high temperature. It is usually cooled by circulating cold water. After cooling, the water on the Chinese toon needs to be removed for the next step of packaging, etc. However, in the prior art, the above steps are often performed separately, resulting in low cooling and separation efficiency and poor cooling effect. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a liquid separation and rapid cooling device for toon after withering which can integrate cooling and separation of toon and has good cooling effect.
[0004] In view of the above technical problems, the technical solution adopted by the utility model is: a liquid separation and rapid cooling equipment after the fixing of Chinese toon, comprising a cooling barrel and a driving assembly, the driving assembly drives the cooling barrel to rotate, the cooling barrel comprises a feed port and a discharge port, the discharge port is provided with a valve, the cooling barrel is provided with a cooling zone and a separation zone, the cooling zone is provided with multiple groups of cooling assemblies, the cooling assembly comprises multiple cooling plates, the multiple cooling plates do not contact each other, the cooling plate is in the shape of a cone barrel, and the cooling plate is eccentrically arranged with the cooling barrel, the apex of the cone points to the discharge port, a notch is opened on the cooling plate from the axis, the angle between the angular bisectors of two adjacent notches is α, and the separation zone is provided with multiple drainage holes.
[0005] Furthermore, the plurality of cooling plates in the cooling assembly are longitudinally equidistantly arranged, and the angle between the angular bisectors of the two notches on both sides of a cooling plate is 2α.
[0006] Furthermore, the angle between the angular bisector of the first notch and the angular bisector of the last notch in a set of cooling components is also α, and the sum of all α is 360°.
[0007] Furthermore, it comprises a cooling box, the driving assembly is arranged on the cooling box, a plurality of cooling barrels are arranged on the driving assembly, and the driving assembly can also drive the cooling barrels to revolve.
[0008] Furthermore, the cooling box includes a cooling box shell, on which a feed hopper, a water supply pipe, a drainage pipe, and a discharge trough are provided. The cooling box shell is fixedly connected to a water tank, and the water supply pipe and the drainage pipe are connected to the water tank.
[0009] Furthermore, the driving assembly includes a motor, the motor is fixedly connected to the cooling box shell, the motor is fixedly connected to a rotating frame, the rotating frame is rotatably connected to multiple first gears and a cooling barrel, the cooling barrel is fixedly connected to a ring gear, the ring gear is meshed with the first gear, the rotating frame is rotatably connected to a fixed shaft, the fixed shaft is fixedly connected to a second gear, the second gear is meshed with multiple first gears, and the fixed shaft is fixedly connected to the cooling box shell.
[0010] Furthermore, a cleaning strip is provided on the fixed shaft, and the cleaning strip is used to clean the outer walls of the plurality of cooling barrels.
[0011] Furthermore, a feed disk is fixedly connected to the cooling box shell, and a feed trough is rotatably connected to the feed disk, and the feed trough is connected to the feed ports of multiple cooling barrels, and the feed disk is connected to a feed hopper and a water supply pipe, and a discharge trough is rotatably connected to a discharge disk, and the discharge disk is connected to the discharge ports of multiple cooling barrels.
[0012] The beneficial effects of the utility model compared with the prior art are:
[0013] (1) The utility model provides a cooling zone, a separation zone and a cooling assembly in the cooling barrel, so that the cooling and separation of the Chinese toon can be completed at one time to improve the working efficiency. The cooling assembly enables the mixture of Chinese toon and water to resist part of the gravity, slowing down its falling speed and prolonging the time for the mixture of Chinese toon and water to slide out of the cooling plate, thereby enhancing the cooling effect of the water flow on the Chinese toon. At the same time, under the action of centrifugal force, the water will be closely combined with the Chinese toon, further enhancing the cooling effect of the water flow on the Chinese toon.
[0014] (2) The utility model switches the mixture of Chinese toon and water between acceleration and deceleration states, so that a stronger relative movement can be generated between Chinese toon and water, that is, the cooling effect of the water flow on Chinese toon is further enhanced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 This is a front view of the overall structure of the utility model.
[0017] Figure 3 It is a schematic diagram of the cooling barrel structure.
[0018] Figure 4 A schematic diagram of the drive component structure.
[0019] Figure 5 It is a schematic diagram of the cooling plate and the notch structure.
[0020] Figure 6It is a cross-sectional view of the cooling component structure.
[0021] Figure 7 A schematic diagram of the cooling component structure.
[0022] Figure 8 Schematic diagram of the staggered angles of each cooling plate.
[0023] Figure numbers: 101-cooling box shell; 102-water tank; 103-feed hopper; 104-water supply pipe; 105-drainage pipe; 106-discharge chute; 107-motor; 108-cooling barrel shell; 109-fixed shaft; 110-feed tray; 111-feed chute; 112-discharge tray; 113-gear ring; 114-rotating frame; 115-first gear; 116-second gear; 117-cleaning bar; 118-drainage hole; 119-cooling plate; 120-notch. DETAILED DESCRIPTION
[0024] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific embodiments.
[0025] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present application; in order to better illustrate the embodiments of the present utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0026] Embodiment 1:
[0027] like Figure 1-Figure 8 As shown, a liquid separation and rapid cooling device after the fixing of Chinese toon includes a cooling barrel and a driving assembly, the driving assembly drives the cooling barrel to rotate, the cooling barrel includes a feed port and a discharge port, the discharge port is provided with a valve, the cooling barrel is provided with a cooling zone and a separation zone, the cooling zone is provided with multiple groups of cooling assemblies, the cooling assembly includes multiple cooling plates 119, the multiple cooling plates 119 do not contact each other, the cooling plates 119 are cone-shaped, and the cooling plates 119 are eccentrically arranged with the cooling barrel, the cooling plates 119 are provided with a notch 120 from the axis, the angle between the angular bisectors of two adjacent notches 120 is α, and the separation zone is provided with multiple drainage holes 118. The valve can be a solenoid valve, which is not specifically limited. The selection of the valve is an adaptive adjustment of those skilled in the art, which will not be repeated here.
[0028] When the mixture of Chinese toon and water is put into the feeding port of the cooling barrel, the mixture of Chinese toon and water falls on the cooling plate 119 of a cooling component. Under the influence of gravity, the mixture of Chinese toon and water begins to slide down along the cross section of the cooling plate 119 to the notch 120. However, due to the rotation of the cooling barrel, the mixture of Chinese toon and water is subjected to centrifugal force. At this time, the centrifugal force cooperates with the inclined surface of the cooling plate 119, so that the mixture of Chinese toon and water can resist part of the gravity, slow down its falling speed, and prolong the time for the mixture of Chinese toon and water to slide out of the cooling plate 119, thereby enhancing the water The water will be tightly combined with the Chinese toon under the action of centrifugal force, further enhancing the cooling effect of the water flow on the Chinese toon. Then the mixture of Chinese toon and water will fall onto the subsequent cooling plate 119 in turn, and then continue to fall through the gap 120 until the mixture of Chinese toon and water passes through the cooling zone after passing through multiple cooling components and reaches the separation zone. In the separation zone, the mixture of Chinese toon and water begins to separate under the action of centrifugal force, and the Chinese toon is left in the cooling barrel, while the water flows out through the drain hole 118, and then the valve is opened so that the Chinese toon is collected separately.
[0029] Embodiment 2:
[0030] like Figure 7-Figure 8 As shown, the cooling assembly has multiple cooling plates 119 arranged equidistantly in the longitudinal direction, and the angle between the angular bisectors of the two notches 120 on both sides of a cooling plate 119 is 2α. The longitudinal spacing between each cooling plate 119 is equal, and the staggered angle between adjacent cooling plates 119 is α, and they are staggered in the same direction. Therefore, for every additional cooling plate 119 between two cooling plates 119, the staggered angle between the two cooling plates 119 will increase by one more α. This ensures that the mixture of Chinese toon and water can stay on the cooling plate 119 for as long as possible.
[0031] like Figure 8 As shown, the angle between the angular bisector of the first notch 120 and the angular bisector of the last notch 120 in a group of cooling assemblies is also α, and the sum of all α is 360°. The staggered angles of the first and last cooling plates 119 and the two cooling plates 119 of the vector are set to be the same to ensure that in one cooling assembly, the mixture of Chinese toon and water that falls can continue to smoothly contact when it reaches the second cooling assembly. The more cooling plates 119 are set in a cooling assembly, the longer the mixture of Chinese toon and water stays.
[0032] like Figure 2 As shown, it includes a cooling box, the driving assembly is arranged on the cooling box, a plurality of cooling barrels are arranged on the driving assembly, and the driving assembly can also drive the cooling barrels to revolve. The cooling box is used to collect water separated from the cooling barrels to prevent the separated water from splashing around.
[0033] like Figure 2As shown, the cooling box includes a cooling box shell 101, on which a feed hopper 103, a water supply pipe 104, a drain pipe 105, and a discharge trough 106 are arranged. The cooling box shell 101 is fixedly connected to a water tank 102, and the water supply pipe 104 and the drain pipe 105 are connected to the water tank 102. The separated water flows back to the water tank 102 through the drain pipe 105, and then the water pump in the water tank 102 pumps the water through the water supply pipe 104 to the cooling barrel, so as to realize the recycling of the water and reduce the waste of water resources.
[0034] like Figure 4 As shown, the driving assembly includes a motor 107, and the motor 107 is fixedly connected to the cooling box shell 101. The motor 107 is fixedly connected to a rotating frame 114, and the rotating frame 114 is rotatably connected to multiple first gears 115 and a cooling barrel. The cooling barrel is fixedly connected to a ring gear 113, and the ring gear 113 is meshed with the first gear 115. The rotating frame 114 is rotatably connected to a fixed shaft 109, and the fixed shaft 109 is fixedly connected to a second gear 116, and the second gear 116 is meshed with multiple first gears 115. The fixed shaft 109 is fixedly connected to the cooling box shell 101.
[0035] Start the motor 107, so that the rotating frame 114 starts to rotate, driving the multiple cooling barrels to revolve. Since the second gear 116 does not rotate, the first gear 115 starts to rotate, so that the gear ring 113 drives the cooling barrel to rotate. The revolution of the cooling barrel can accelerate or slow down the falling of the mixture of Chinese toon and water on the cooling plate 119. Specifically, due to the rotation of the cooling barrel, when the notch 120 is close to the axis of the cooling box, the mixture of Chinese toon and water is affected by the centrifugal force of the revolution, further slowing down the falling speed; when the notch 120 is far from the axis of the cooling box, the mixture of Chinese toon and water is affected by the centrifugal force of the revolution, and will accelerate to fall from the notch 120. After switching between the acceleration and deceleration states, a stronger relative motion can be generated between Chinese toon and water, that is, the cooling effect of the water flow on Chinese toon is further enhanced.
[0036] like Figure 4 As shown, a cleaning strip 117 is provided on the fixed shaft 109. When the cooling barrel revolves and rotates, the cleaning strip 117 will clean the outer wall surface of the cooling barrel to prevent the outer wall surface from generating dirt after a long time.
[0037] like Figure 3As shown, the cooling box shell 101 is fixedly connected to a feed disk 110, and the feed disk 110 is rotatably connected to a feed trough 111, and the feed trough 111 is connected to the feed ports of multiple cooling barrels. The feed disk 110 is connected to a feed hopper 103 and a water supply pipe 104, and the discharge trough 106 is rotatably connected to a discharge disk 112, and the discharge disk 112 is connected to the discharge ports of multiple cooling barrels.
[0038] The Chinese toon enters the feed trough 111 through the feed hopper 103, and the water flows into the feed trough 111 through the water pipe 104, and then the Chinese toon reaches the discharge trough 106 through the discharge plate 112 and is discharged, thereby connecting the moving cooling barrel, so that the cooling and separation operations can be carried out continuously. At the same time, the water flow from the water pipe 104 can flush the Chinese toon in the feed trough 111 into the cooling barrel to prevent the Chinese toon from staying in the feed trough 111.
[0039] Working principle: After the preparation work is ready, start the motor 107 and the water pump, put the toon from the feed hopper 103, and then the toon and water are mixed in the feed trough 111 and enter the cooling barrel together. The mixture of toon and water passes through multiple cooling components in the cooling zone to prolong the mixing time of water and toon and improve the cooling effect. Then the mixture of toon and water reaches the separation zone. At this time, the speed of the motor 107 is increased to enhance the separation effect of toon and water. After the separation is completed, the water flows back to the water tank 102, and the valve on the cooling barrel is opened. The toon falls into the discharge trough 106 and then falls out, and the staff collects it.
[0040] The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by technicians in the relevant technical field based on the above-mentioned conception without creative labor all fall within the protection scope of the present invention.
Claims
1. A liquid separation and rapid cooling device after the fixing of Chinese toon, characterized in that: The invention comprises a cooling barrel and a driving component, wherein the driving component drives the cooling barrel to rotate, the cooling barrel comprises a feed port and a discharge port, the discharge port is provided with a valve, the cooling barrel is provided with a cooling zone and a separation zone, the cooling zone is provided with multiple groups of cooling components, the cooling components comprise multiple cooling plates (119), the multiple cooling plates (119) are not in contact with each other, the cooling plates (119) are cone-shaped, and the cooling plates (119) are eccentrically arranged with respect to the cooling barrel, with the cone tip pointing to the discharge port, a notch (120) is provided on the cooling plate (119) from the axis, the angle between the angular bisectors of two adjacent notches (120) is α, and the separation zone is provided with multiple drainage holes (118).
2. The liquid separation and rapid cooling equipment after the fixing of Toona sinensis according to claim 1 is characterized in that: The plurality of cooling plates (119) in the cooling assembly are longitudinally equidistantly arranged, and the angle between the angular bisectors of the two notches (120) on both sides of a cooling plate (119) is 2α.
3. The liquid separation and rapid cooling equipment after the fixing of Toona sinensis according to claim 2 is characterized in that: The angle between the angular bisector of the first notch (120) and the angular bisector of the last notch (120) in a set of cooling components is also α, and the sum of all α is 360°.
4. The liquid separation and rapid cooling equipment after the fixing of Toona sinensis according to any one of claims 1 to 3, characterized in that: It comprises a cooling box, the driving assembly is arranged on the cooling box, a plurality of cooling barrels are arranged on the driving assembly, and the driving assembly can also drive the cooling barrels to revolve.
5. The device for separating and rapidly cooling liquid after fixing of Toona sinensis according to claim 4, characterized in that: The cooling box comprises a cooling box shell (101), on which a feed hopper (103), a water supply pipe (104), a drainage pipe (105), and a discharge trough (106) are arranged; the cooling box shell (101) is fixedly connected to a water tank (102), and the water supply pipe (104) and the drainage pipe (105) are connected to the water tank (102).
6. The device for separating and rapidly cooling liquid after fixing of Toona sinensis according to claim 5, characterized in that: The driving assembly comprises a motor (107), the motor (107) is fixedly connected to the cooling box shell (101), the motor (107) is fixedly connected to a rotating frame (114), the rotating frame (114) is rotatably connected to a plurality of first gears (115) and a cooling barrel, the cooling barrel is fixedly connected to a gear ring (113), the gear ring (113) is meshed with the first gear (115), the rotating frame (114) is rotatably connected to a fixed shaft (109), the fixed shaft (109) is fixedly connected to a second gear (116), the second gear (116) is meshed with the plurality of first gears (115), and the fixed shaft (109) is fixedly connected to the cooling box shell (101).
7. The device for separating and rapidly cooling liquid after fixing of Toona sinensis according to claim 6, characterized in that: A cleaning strip (117) is provided on the fixed shaft (109), and the cleaning strip (117) cleans the outer walls of the plurality of cooling barrels.
8. The device for separating and rapidly cooling liquid after fixing of Toona sinensis according to claim 5, characterized in that: The cooling box shell (101) is fixedly connected to a feed disk (110), and the feed disk (110) is rotatably connected to a feed trough (111), and the feed trough (111) is connected to the feed ports of multiple cooling barrels. The feed disk (110) is connected to a feed hopper (103) and a water supply pipe (104), and the discharge trough (106) is rotatably connected to a discharge disk (112), and the discharge disk (112) is connected to the discharge ports of multiple cooling barrels.