Convenient steel sample taking device for refining
The worktable with a gas-driven mechanism securely holds and extracts steel samples, addressing the risks and inefficiencies of manual handling in existing devices by facilitating easy sample removal and debris containment, enhancing safety and efficiency in steel sampling processes.
Patent Information
- Application Number
- CN202420715317.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-09
AI Technical Summary
Existing steel sampling devices require manual knocking to remove the solidified steel sample, posing risks of burns and injury from splashing hot water and scattered debris, and necessitate time-consuming cleanup due to inadequate cooling and handling mechanisms.
A worktable with a gas-driven mechanism that uses a pair of compression slots to securely hold the sampling device, allowing for easy extraction and containment of debris, reducing manual handling and cleanup needs.
Enables safe and efficient sampling by allowing the steel sample to be easily removed with minimal manual effort, reducing the risk of burns and cleanup time, while maintaining a clean workspace.
Smart Images

Figure CN222635857U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steelmaking, and in particular relates to a convenient steel sampling device for refining. Background Art
[0002] In the steel industry, the composition of steel samples is an important basis for testing whether steel products are qualified. Therefore, in the process of steel smelting, steel samples must be extracted from molten steel and cooled and solidified into shape, and then the formed steel samples must be quickly demolded for component analysis by the spectrometer so as to respond to the smelting process in time, thereby ensuring that the smelted steel products meet the standard requirements. The sampling process is as follows: immerse the molten steel sampler in the molten steel for 4 to 6 seconds, so that the molten steel flows into the sampler to form a steel sample, and then lift it up after immersion for 4 to 6 seconds, and then immerse the sampler in cold water for 10 seconds, so that the steel sample is cooled and solidified into shape by means of quenching.
[0003] At present, the existing molten steel samplers on the market, such as the "A Rapid Molten Steel Sampling Device" disclosed in the Chinese Utility Model Patent Application No. 201922416147.X, are used to extract steel samples, and can cool and solidify the steel samples in a chilled manner. When the steel samples need to be cooled by natural air cooling, their internal structure can accelerate the natural cooling time of the steel samples, thereby accelerating the solidification of the steel samples. However, the device still has the following disadvantages: since the molten steel sampler is wrapped in high-temperature molten steel during sampling, and the temperature drops sharply and solidifies after leaving the molten steel, the steel sample is difficult to demold by shaking alone, and it needs to be knocked dozens of times manually to demold. During the knocking process, the high-temperature molten steel remaining in the molten steel sampler will produce sparks and splash everywhere. Despite wearing a protective mask, the staff still has the risk of being scalded; and in the process of knocking the molten steel sampler, the broken slag inside it will be scattered everywhere, and the staff will waste time cleaning it. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a convenient steel sampling device for refining.
[0005] In order to solve the above technical problems and achieve the above technical effects, the utility model is implemented through the following technical solutions:
[0006] A convenient device for taking steel samples for refining comprises a workbench, wherein a fixing part and a driving part are respectively arranged at the left and right ends of the workbench surface, the fixing part comprises a baffle fixedly connected to the workbench surface, a placement groove for placing a molten steel sampler is arranged at the center position of the right end face of the baffle, the driving part comprises an intermediate pin shaft cylinder, a matching extrusion groove for extruding the molten steel sampler located on the placement groove is arranged on the output end of the intermediate pin shaft cylinder; a slag collection box and a pneumatic structure are arranged under the workbench, the slag collection box and the pneumatic structure correspond to the positions of the fixing part and the driving part respectively, and the pneumatic structure is connected to the air circuit of the intermediate pin shaft cylinder.
[0007] Furthermore, the baffle is at a right angle to the workbench surface, the left end face of the baffle is fixedly connected to a support baffle for supporting the baffle, the other end of the support baffle is fixedly connected to the workbench surface, and a right-angled triangle is formed between the support baffle, the baffle and the workbench surface.
[0008] Furthermore, side guard plates are fixedly connected on both sides of the baffle, the bottom end surfaces of the side guard plates are fixedly connected to the workbench surface, the height of the side guard plates is higher than the height of the placement slots, and the workbench surface is also provided with square holes corresponding to the positions of the placement slots, and the square holes are located in the side guard plates.
[0009] Furthermore, a movable cover for covering the square hole is provided above the square hole, and a slag collection box is arranged directly below the square hole.
[0010] Furthermore, the middle pin shaft cylinder is fixedly connected to the work table through a cylinder fixing bracket.
[0011] Furthermore, the pneumatic structure includes a pneumatic foot valve, which is arranged under the workbench. The middle pin shaft cylinder is connected to the pneumatic foot valve through an air source pipeline, and one side of the pneumatic foot valve is also connected to a compressed air branch pipe through the air source pipeline.
[0012] Furthermore, the pneumatic foot valve corresponds to the position of the middle pin shaft cylinder, and the pneumatic foot valve can change its position according to the direction of the staff's foot.
[0013] Furthermore, the workbench is composed of a table top and two vertical plates, and a support plate for supporting the table top is provided between the vertical plate and the table top, and a right triangle is formed among the support plate, the vertical plate and the table top. Beneficial Effects
[0014] Compared with the prior art, the utility model uses the pneumatic principle to make the paired extrusion groove and the placement groove adapt and squeeze the molten steel sampler, so as to achieve the technical effect that the steel sample can be demoulded by gently shaking the molten steel sampler, thereby reducing the risk of scalding of the staff, and in the process of shaking, the slag can be scattered on the movable cover through the partition of the side guard plate. After the steel sample is demoulded and sent for inspection, the movable cover can be opened. At this time, the slag scattered from the molten steel sampler due to the shaking will fall into the slag collection box, so the workbench surface can be kept clean, avoiding the time for the staff to clean up, thereby greatly saving working time. The utility model has a simple structure and is easy to operate. At the same time, it can reduce the danger of operation and labor intensity, and can be widely used in the molten steel sampling process in the steel industry.
[0015] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the top view structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the utility model when applied.
[0020] In the figure: 1. vertical plate; 2. support plate; 3. table top; 4. support baffle; 5. baffle; 6. side baffle; 7. placement groove; 8. matching extrusion groove; 9. middle pin cylinder; 10. cylinder fixing bracket; 11. air source pipeline; 12. pneumatic foot valve; 13. movable cover; 14. slag collection box; 15. molten steel sampler. DETAILED DESCRIPTION
[0021] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. The descriptions herein are used to provide a further understanding of the present invention and constitute a part of this application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0022] See also Figure 1-3 As shown, a convenient device for taking steel samples for refining mainly includes a workbench, which is composed of a table top 3 and two vertical plates 1. A support plate 2 for supporting the table top 3 is provided between the vertical plate 1 and the table top 3, and a right triangle is formed among the support plate 2, the vertical plate 1 and the table top 3.
[0023] A fixed part and a driving part are respectively provided at the left and right ends of the workbench surface 3; a slag collection box 14 and a pneumatic structure are provided under the workbench, the slag collection box 14 and the pneumatic structure correspond to the positions of the fixed part and the driving part respectively, and the pneumatic structure is connected to the air circuit of the intermediate pin shaft cylinder 9.
[0024] The fixed part includes a baffle 5 fixedly connected to the workbench surface 3, the baffle 5 and the workbench surface 3 are at a right angle, the left end face of the baffle 5 is fixedly connected with a supporting baffle 4 for supporting the baffle 5, the other end of the supporting baffle 4 is fixedly connected to the workbench surface 3, and a right-angled triangle is formed among the supporting baffle 4, the baffle 5 and the workbench surface 3; a placement groove 7 for placing a molten steel sampler 15 is provided at the center position of the right end face of the baffle 5.
[0025] Side guard plates 6 are fixedly connected to both sides of the baffle plate 5. The bottom end surfaces of the side guard plates 6 are fixedly connected to the workbench surface 3. The height of the side guard plates 6 is higher than the height of the placement slots 7. The workbench surface 3 is also provided with a square hole corresponding to the position of the placement slots 7. The square hole is located in the side guard plates 6. A movable cover 13 for covering the square hole is provided above the square hole. A slag collection box 14 is provided directly below the square hole.
[0026] The driving part includes an intermediate pin cylinder 9, and a matching extrusion groove 8 for extruding the molten steel sampler 15 located on the placement groove 7 is provided on the output end of the intermediate pin cylinder 9. The intermediate pin cylinder 9 is fixedly connected to the work table 3 through a cylinder fixing bracket 10.
[0027] The pneumatic structure includes a pneumatic foot valve 12, which is arranged under the workbench and corresponds to the position of the intermediate pin shaft cylinder 9. The pneumatic foot valve 12 can change its position according to the staff's foot-stepping direction; the intermediate pin shaft cylinder 9 is connected to the pneumatic foot valve 12 through an air source pipeline 11, and one side of the pneumatic foot valve 12 is also connected to a compressed air branch pipe through the air source pipeline 11.
[0028] The working principle of the utility model is as follows:
[0029] See also Figure 1-3 As shown: when using this device, the staff first sticks the molten steel sampler 15 on the placement groove 7, and then steps on the pneumatic foot valve 12, so that the output end of the intermediate pin shaft cylinder 9 drives the matching extrusion groove 8 to move toward the placement groove 7. During this process, the matching extrusion groove 8 will first contact the surface of the molten steel sampler 15 and squeeze it until the matching extrusion groove 8 and the placement groove 7 are aligned. At this time, a clamping ring will be formed between the matching extrusion groove 8 and the placement groove 8, and the molten steel sampler 15 will be further squeezed and clamped in the clamping ring.
[0030] When the paired extrusion groove 8 and the placement groove 7 are adapted and aligned, the staff releases the pneumatic foot valve 12 with their foot, so that the output end of the intermediate pin cylinder 9 is synchronously retracted. At this time, the molten steel sampler 15 can be pulled out of the clamping ring. Then the staff gently shakes the molten steel sampler 15, so that the steel sample is demolded from the molten steel sampler 15 and falls onto the movable cover 13. At the same time, the slag in the molten steel sampler 15 is also scattered on the movable cover 13 under the partition of the side guard plate 6. Next, after the steel sample is completely cooled, it can be labeled and sent for inspection.
[0031] After the steel sample is sent for inspection, the movable cover 13 is opened, so that the slag scattered from the molten steel sampler 15 due to shaking falls into the slag collection box 14.
[0032] The utility model uses the pneumatic principle to make the paired extrusion groove 8 and the placement groove 7 adapt and squeeze the molten steel sampler 15, so as to achieve the technical effect that the steel sample can be demoulded by gently shaking the molten steel sampler 15, thereby reducing the risk of scalding of the staff, and in the process of shaking, the slag can be scattered on the movable cover 13 through the partition of the side guard plate 6. After the steel sample is demoulded and sent for inspection, the movable cover 13 can be opened. At this time, the slag scattered from the molten steel sampler 15 due to the shaking will fall into the slag collection box 14, so the hygiene of the workbench table 3 can be maintained, and the time for the staff to clean up is avoided, thereby greatly saving working time. The utility model has a simple structure and is easy to operate. At the same time, it can reduce the danger of operation and labor intensity, and can be widely used in the molten steel sampling process in the steel industry.
[0033] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A convenient steel sampling device for refining, characterized in that: The invention comprises a workbench, wherein a fixing part and a driving part are respectively arranged at the left and right ends of a tabletop (3) of the workbench, wherein the fixing part comprises a baffle (5) fixedly connected to the tabletop (3), wherein a placement groove (7) for placing a molten steel sampler (15) is arranged at the center position of the right end face of the baffle (5), and wherein the driving part comprises an intermediate pin shaft cylinder (9), wherein a matching extrusion groove (8) for extruding the molten steel sampler (15) located on the placement groove (7) is arranged at the output end of the intermediate pin shaft cylinder (9); and a slag collection box (14) and a pneumatic structure are arranged below the workbench, wherein the slag collection box (14) and the pneumatic structure correspond to the positions of the fixing part and the driving part respectively, and the pneumatic structure is connected to the gas path of the intermediate pin shaft cylinder (9).
2. The convenient steel sampling device for refining according to claim 1 is characterized in that: The baffle (5) is in a right-angle relationship with the table top (3); the left end face of the baffle (5) is fixedly connected with a support baffle (4) for supporting the baffle (5); the other end of the support baffle (4) is fixedly connected to the table top (3); and a right-angled triangle is formed between the support baffle (4), the baffle (5) and the table top (3).
3. The convenient steel sampling device for refining according to claim 1, characterized in that: Side guard plates (6) are fixedly connected to both sides of the baffle plate (5); the bottom end surfaces of the side guard plates (6) are fixedly connected to the table top (3); the height of the side guard plates (6) is higher than the height of the placement groove (7); the table top (3) is also provided with a square hole corresponding to the position of the placement groove (7); the square hole is located in the side guard plates (6).
4. The convenient steel sampling device for refining according to claim 3 is characterized in that: A movable cover (13) for covering the square hole is provided above the square hole, and the slag collection box (14) is arranged directly below the square hole.
5. The convenient steel sampling device for refining according to claim 1 is characterized in that: The intermediate pin cylinder (9) is fixedly connected to the table top (3) via a cylinder fixing bracket (10).
6. The convenient steel sampling device for refining according to claim 1, characterized in that: The pneumatic structure comprises a pneumatic foot valve (12), which is arranged below the workbench. The intermediate pin shaft cylinder (9) is connected to the pneumatic foot valve (12) via an air source pipeline (11), and one side of the pneumatic foot valve (12) is also connected to a compressed air branch pipe via the air source pipeline (11).
7. A convenient steel sampling device for refining according to claim 6, characterized in that: The pneumatic foot valve (12) corresponds to the position of the intermediate pin cylinder (9), and the pneumatic foot valve (12) can be changed in position according to the direction of the operator's foot.
8. The convenient steel sampling device for refining according to claim 1, characterized in that: The workbench is composed of a table top (3) and two upright plates (1), a support plate (2) for supporting the table top (3) is provided between the upright plate (1) and the table top (3), and a right triangle is formed among the support plate (2), the upright plate (1) and the table top (3).
Citation Information
Patent Citations
Rapid molten steel sampling device
CN211505196U