Enameled wire paint dipping device with air drying structure

By using a heating system combining electric heating pipes and blowers in the enameled wire paint impregnation device, combined with technical means such as air outlet nozzles and electric telescopic rods, the problem of low air drying efficiency of existing paint impregnation devices is solved, and the rapid air drying and efficient paint impregnation treatment of enameled wire is achieved.

CN222636938UActive Publication Date: 2025-03-18ZHUHAI TUOWEN TECH CO LTD
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Patent Information

Application Number
CN202420478647.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-03-18
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

The existing paint impregnation device has low air drying efficiency, which causes the enameled wire to take a long time to air dry after the paint impregnation, affecting the processing efficiency and use effect.

Method used

An enameled wire paint immersion device with an air-drying structure is designed, and a heating system combining an electric heating tube and a blower is used to blow evenly through the air outlet nozzle to quickly air-dry the external paint water of the enameled wire, and the operation convenience and paint immersion efficiency of the device are improved through an electric telescopic rod and sealing plate.

Benefits of technology

The rapid air-drying of enameled wire is achieved, which shortens the air-drying time, improves the processing efficiency of the paint-impregnated device, reduces interference to staff, and improves the quality consistency of enameled wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an enamelled wire paint dipping device with an air drying structure, which relates to the field of enamelled wire production and processing equipment, and comprises a paint storage box and a paint dipping assembly, and the left side of the paint storage box is provided with a pay-off mechanism. According to the varnished wire paint dipping device with the air drying structure, through arrangement of the electric heating pipe, the electric heating pipe can be automatically heated in the air heating box during operation, and when an air blower starts to operate, external air is sucked into the air heating box; hot air in the air heating box is conveyed into the hollow groove through guide conveying of the air conveying pipe, and then the hot air is uniformly blown to the enameled wire passing through the position under the air outlet nozzle through cooperation of the air outlet nozzle, so that the purpose of rapidly drying the paint outside the line body is achieved; therefore, the situation that the processing efficiency of the paint dipping device is interfered due to the fact that paint water on the outer surface of the varnished wire needs to be air-dried for a long time to form an enamel cover after the varnished wire is subjected to paint dipping is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of enameled wire production and processing equipment, in particular to an enameled wire varnish dipping device with an air-drying structure. Background Art

[0002] Enameled wire is a main type of winding wire, which consists of two parts: conductor and insulation layer. The bare wire is annealed and softened, then painted and baked for many times. However, it is not easy to produce products that meet both standard requirements and customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties. During the production process, special varnishing devices are used for varnishing.

[0003] However, the current paint dipping device still has some shortcomings. For example, the existing paint dipping device has a low air-drying efficiency, which results in a long time for the paint on the outer surface of the enameled wire to air-dry to form an enameled package after the paint dipping is completed (that is, it is easy to interfere with the subsequent cleaning of the staff (the paint on the outer surface of the enameled wire is easy to drip), and it is also easy for the enameled wire to be touched when winding, resulting in uneven enameling). This has brought certain interference to the processing efficiency of the paint dipping device, and thus there are certain usage defects.

[0004] Therefore, it is urgent to improve this shortcoming. The utility model studies and improves the existing structural deficiencies and provides an enameled wire dipping device with an air-drying structure. Utility Model Content

[0005] The utility model aims to provide an enameled wire varnish dipping device with an air-drying structure to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a paint dipping device for enameled wire with an air-drying structure, comprising a paint storage box and a paint dipping assembly, a wire-releasing mechanism is installed on the left side of the paint storage box, a wire-reeling mechanism is installed on the right side of the paint storage box, an auxiliary guiding mechanism is installed on the top of the paint storage box, and a bearing bracket is fixedly connected to the top of the paint storage box, and an electric telescopic rod is installed on the top of the bearing bracket by bolts, the paint dipping assembly is slidably connected to the inner surface of the paint storage box up and down, and the top of the paint dipping assembly is fixedly connected to the extending end of the electric telescopic rod by bolts, and a fixed bracket is fixedly installed on the top right side of the paint storage box, and a hollow groove is provided on the top inner surface of the fixed bracket, and a heating assembly is installed on the top of the fixed bracket, air outlet nozzles are equidistantly installed on the top inner surface of the fixed bracket, and a sealing plate is clamped and installed on the side of the fixed bracket, and a liquid guide plate is fixedly installed on the right inner surface of the paint storage box.

[0007] Furthermore, the number of the auxiliary guide mechanisms is three, one of which is installed on the top of the left side of the paint storage box, and the other two auxiliary guide mechanisms are symmetrically installed on the left and right sides of the fixed bracket.

[0008] Furthermore, the paint dipping assembly includes a connecting plate, a supporting plate, a guide slide, a connecting shaft and a protective sleeve, and the supporting plate is symmetrically installed on the front and rear sides of the connecting plate, and the guide slide is fixedly installed on the outer side of the supporting plate, and the inner surface of the supporting plate is rotatably connected to the connecting shaft, and the outer surface of the connecting shaft is fixedly installed with a protective sleeve.

[0009] Furthermore, the outer surface of the carrying plate is fixedly connected to the side of the guide slide bar, and the carrying plate forms a sliding structure with the paint storage box through the guide slide bar.

[0010] Furthermore, the outer surface of the connecting shaft is fixedly connected to the inner surface of the protective sleeve, and the end of the connecting shaft is rotatably connected to the inner surface of the supporting plate, and the protective sleeve forms a rotating structure with the supporting plate through the connecting shaft.

[0011] Furthermore, the heating assembly includes an air heating box, an electric heating pipe, a blower and an air supply pipe, and the electric heating pipe is installed inside the air heating box, and the blower is installed on the right side of the air heating box, and the air supply pipe is fixedly connected to the left side of the air heating box.

[0012] Furthermore, the left end of the air duct is fixedly connected to the top of the fixed bracket, and the right end of the air duct is fixedly connected to the side of the air heating box, and the left and right ends of the air duct are respectively.

[0013] Furthermore, the outer surface of the sealing plate is snap-connected with the inner surface of the fixing bracket, and the sealing plate and the fixing bracket form a snap-fit ​​structure.

[0014] The utility model provides an enameled wire varnish dipping device with an air-drying structure, which has the following beneficial effects:

[0015] 1. The utility model provides an electric heating tube, so that the electric heating tube can automatically heat up the inside of the air heating box during operation. When the blower starts to run, the outside air is drawn into the inside of the air heating box, and then the hot air in the air heating box is transported into the inside of the hollow groove through the guide transportation of the air duct, and then the air outlet nozzle is cooperated to evenly blow the enameled wire passing directly below it, so as to achieve the purpose of quickly drying the paint on the outside of the wire body, thereby avoiding the situation that the enameled wire needs a long time after the paint dipping to let the paint on its outer surface dry to form an enameled bag, which interferes with the processing efficiency of the paint dipping device.

[0016] 2. The utility model provides an electric telescopic rod, so that the electric telescopic rod can drive the paint dipping assembly to move up and down along the inner surface of the paint storage box during operation, thereby providing convenience for the staff to carry out online operations, and the sealing plate is provided, so that when the sealing plate is opened, it is convenient for the staff to move the line body that has been dipped in paint into the interior of the fixed bracket, thereby bringing convenience to the overall online operation of the staff, thereby effectively improving the paint dipping efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view structural schematic diagram of an enameled wire dipping device with an air-drying structure according to the utility model;

[0018] Figure 2 It is a front cross-sectional structural schematic diagram of an enameled wire dipping device with an air-drying structure according to the utility model;

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of a connecting plate-carrying plate of an enameled wire dipping device with an air-drying structure according to the utility model.

[0020] In the figure: 1. paint storage box; 2. wire-releasing mechanism; 3. wire-retrieving mechanism; 4. auxiliary guide mechanism; 5. load-bearing bracket; 6. electric telescopic rod; 7. paint dipping component; 71. connecting plate; 72. load-bearing plate; 73. guide slide; 74. connecting shaft; 75. protective cover; 8. fixed bracket; 9. hollow groove; 10. heating component; 101. air heating box; 102. electric heating tube; 103. blower; 104. air supply pipe; 11. air outlet nozzle; 12. sealing plate; 13. liquid guide plate. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0022] like Figure 1 and Figure 2As shown, a paint dipping device for enameled wire with an air-drying structure includes a paint storage box 1 and a paint dipping assembly 7. A wire-releasing mechanism 2 is installed on the left side of the paint storage box 1, and a wire-receiving mechanism 3 is installed on the right side of the paint storage box 1. An auxiliary guide mechanism 4 is installed on the top of the paint storage box 1. The number of the auxiliary guide mechanisms 4 is three. One auxiliary guide mechanism 4 is installed on the left top of the paint storage box 1, and the other two auxiliary guide mechanisms 4 are symmetrically installed on the left and right sides of a fixed bracket 8. A fixed bracket 8 is fixedly installed on the right top of the paint storage box 1, and a hollow groove 9 is provided on the top inner surface of the fixed bracket 8. At the same time, a adding The thermal component 10 includes an air heating box 101, an electric heating tube 102, a blower 103 and an air supply pipe 104, and the electric heating tube 102 is installed inside the air heating box 101, and the blower 103 is installed on the right side of the air heating box 101, and the air supply pipe 104 is fixedly connected to the left side of the air heating box 101, the left end of the air supply pipe 104 is fixedly connected to the top of the fixed bracket 8, and the right end of the air supply pipe 104 is fixedly connected to the side of the air heating box 101, and the left and right ends of the air supply pipe 104 are respectively, and air outlet nozzles 11 are equidistantly installed on the top inner surface of the fixed bracket 8.

[0023] like Figure 1-Figure 3As shown, a pay-off mechanism 2 is installed on the left side of the paint storage box 1, and a take-up mechanism 3 is installed on the right side of the paint storage box 1, and an auxiliary guide mechanism 4 is installed on the top of the paint storage box 1, and a bearing bracket 5 is fixedly connected to the top of the paint storage box 1, and an electric telescopic rod 6 is installed on the top of the bearing bracket 5 by bolts, and a paint dipping component 7 is slidably connected to the inner surface of the paint storage box 1 up and down, and the paint dipping component 7 includes a connecting plate 71, a bearing plate 72, a guide slide 73, a connecting shaft 74 and a protective sleeve 75, and the front and rear sides of the connecting plate 71 are symmetrically installed with bearing plates 72, and the outer side of the bearing plate 72 is fixedly installed with a guide slide 73, the outer surface of the bearing plate 72 is fixedly connected to the side of the guide slide 73, and the bearing plate 72 forms a sliding structure with the paint storage box 1 through the guide slide 73, and the bearing plate 72 is set as a sliding structure. The bearing plate 72 is more stable when it is lifted and moved along the inner surface of the paint storage box 1, and the bearing plate 72 The inner surface is rotatably connected with a connecting shaft 74, the outer surface of the connecting shaft 74 is fixedly connected to the inner surface of the protective sleeve 75, and the end of the connecting shaft 74 is rotatably connected to the inner surface of the supporting plate 72, and the protective sleeve 75 forms a rotating structure with the supporting plate 72 through the connecting shaft 74. By configuring the protective sleeve 75 and the supporting plate 72 as a rotating structure, the protective sleeve 75 can better guide the wire body for paint dipping. At the same time, the outer surface of the connecting shaft 74 is fixedly installed with the protective sleeve 75, and the top of the paint dipping assembly 7 is fixedly connected to the extending end of the electric telescopic rod 6 by bolts, and a sealing plate 12 is clamped and installed on the side of the fixed bracket 8, the outer surface of the sealing plate 12 is clamped and connected to the inner surface of the fixed bracket 8, and the sealing plate 12 and the fixed bracket 8 form a clamping structure, the sealing plate 12 is convenient for the staff to quickly disassemble and assemble by configuring the sealing plate 12 and the fixed bracket 8 as a clamping structure, and the liquid guide plate 13 is fixedly installed on the right inner surface of the paint storage box 1

[0024] In summary, the enameled wire dipping device with an air-drying structure is firstly based on Figures 1 to 3According to the structure shown in the figure, the staff grasps the end of the wire body carried by the wire-releasing mechanism 2, and then passes it through the auxiliary guide mechanism 4 on the left, the protective cover 75 on the inner surface of the carrying plate 72, the auxiliary guide mechanism 4 in the middle, the inside of the fixed bracket 8 and the auxiliary guide mechanism 4 on the right in turn, and then installs its end on the wire-receiving mechanism 3. When the wire body is installed, the staff installs the sealing plate 12 to the side of the fixed bracket 8. Then the staff turns on the electric telescopic rod 6 through the controller. When the electric telescopic rod 6 starts to run, the paint dipping component 7 is moved toward the inside of the paint storage box 1 through the connection of the connecting plate 71 and the sliding of the guide slide bar 73, so that the paint dipping component 7 drives the wire body to be immersed in the paint water. Then the staff turns on the electric heating tube 102 and the blower 103 through the controller. When the electric heating tube 10 2 starts to operate and automatically starts to heat up the inside of the air heating box 101. When the blower 103 starts to operate, it draws outside air into the inside of the air heating box 101, and then the hot air is transported into the inside of the hollow groove 9 through the cooperation of the air delivery pipe 104, and then it is evenly sprayed out through the cooperation of the air outlet nozzle 11. Then the staff turns on the motor in the wire taking-up mechanism 3 through the controller, so that the device automatically dips the wire body into paint and air-dries it. When the wire body that has been dipped in paint moves to the inside of the fixed bracket 8, the hot air blown out by the air outlet nozzle 11 automatically accelerates the air-drying speed of the enameled wire, and the excess paint water on the outer surface of the enameled wire will automatically drip onto the liquid guide plate 13 and be reintroduced into the inside of the paint storage box 1 through the cooperation of the liquid guide plate 13. Finally, the air-dried enameled wire is rolled up on the wire taking-up mechanism 3.

[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A paint dipping device for enameled wire with an air-drying structure, comprising a paint storage box (1) and a paint dipping assembly (7), characterized in that: A wire-releasing mechanism (2) is installed on the left side of the paint storage box (1), and a wire-receiving mechanism (3) is installed on the right side of the paint storage box (1), and an auxiliary guide mechanism (4) is installed on the top of the paint storage box (1), and a bearing bracket (5) is fixedly connected to the top of the paint storage box (1), and an electric telescopic rod (6) is installed on the top of the bearing bracket (5) by bolts, and the paint dipping component (7) is slidably connected to the inner surface of the paint storage box (1) up and down, and the top of the paint dipping component (7) is in contact with the electric telescopic rod (6). The extended end is fixedly connected by bolts, and a fixed bracket (8) is fixedly installed on the top right side of the paint storage box (1), and a hollow groove (9) is provided on the top inner surface of the fixed bracket (8). At the same time, a heating component (10) is installed on the top of the fixed bracket (8), and air outlet nozzles (11) are installed at equal distances on the top inner surface of the fixed bracket (8), and a sealing plate (12) is installed on the side of the fixed bracket (8), and a liquid guide plate (13) is fixedly installed on the right inner surface of the paint storage box (1).

2. The enameled wire varnishing device with an air-drying structure according to claim 1, characterized in that: The number of the auxiliary guide mechanisms (4) is three, one of the auxiliary guide mechanisms (4) is installed on the left top of the paint storage box (1), and the other two auxiliary guide mechanisms (4) are symmetrically installed on the left and right sides of the fixed bracket (8).

3. The enameled wire varnishing device with an air-drying structure according to claim 1, characterized in that: The paint dipping assembly (7) comprises a connecting plate (71), a bearing plate (72), a guide slide (73), a connecting shaft (74) and a protective sleeve (75), and the bearing plate (72) is symmetrically installed on the front and rear sides of the connecting plate (71), and the guide slide (73) is fixedly installed on the outer side of the bearing plate (72), and the inner surface of the bearing plate (72) is rotatably connected to the connecting shaft (74), and the outer surface of the connecting shaft (74) is fixedly installed with the protective sleeve (75).

4. The enameled wire varnishing device with an air-drying structure according to claim 3, characterized in that: The outer surface of the carrying plate (72) is fixedly connected to the side of the guide slide bar (73), and the carrying plate (72) forms a sliding structure with the paint storage box (1) through the guide slide bar (73).

5. The enameled wire varnishing device with an air-drying structure according to claim 3, characterized in that: The outer surface of the connecting shaft (74) is fixedly connected to the inner surface of the protective sleeve (75), and the end of the connecting shaft (74) is rotatably connected to the inner surface of the supporting plate (72), and the protective sleeve (75) forms a rotating structure with the supporting plate (72) through the connecting shaft (74).

6. The enameled wire varnishing device with an air-drying structure according to claim 1, characterized in that: The heating assembly (10) comprises an air heating box (101), an electric heating pipe (102), a blower (103) and an air supply pipe (104), wherein the electric heating pipe (102) is installed inside the air heating box (101), the blower (103) is installed on the right side of the air heating box (101), and the air supply pipe (104) is fixedly connected to the left side of the air heating box (101).

7. The enameled wire varnishing device with an air-drying structure according to claim 6, characterized in that: The left end of the air delivery pipe (104) is fixedly connected to the top of the fixed bracket (8), and the right end of the air delivery pipe (104) is fixedly connected to the side of the air heating box (101), and the left and right ends of the air delivery pipe (104) are respectively.

8. The enameled wire varnishing device with an air-drying structure according to claim 1, characterized in that: The outer surface of the sealing plate (12) is snap-connected with the inner surface of the fixing bracket (8), and the sealing plate (12) and the fixing bracket (8) form a snap-fit ​​structure.