Fixing mold for manufacturing thermistor electrode

By designing a fixed mold for the thermistor electrode, the problems of low coating efficiency and high defect rate in the prior art are solved, and more efficient electrode coating and production efficiency are achieved.

CN222636965UActive Publication Date: 2025-03-18XINJIANG TECH INST OF PHYSICS & CHEM CHINESE ACAD OF SCI
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Patent Information

Application Number
CN202421207121.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-18
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing thermistor electrode coating methods mainly rely on manual measurement and grasping, resulting in low production efficiency and high product defect rate.

Method used

设计了一种由基座、长方体盖板、长方体套筒、垫片、蝶形螺母和凹槽组成的固定模具,通过该模具可以自动固定热敏电阻,确保电极涂覆区域的准确性和一致性。

Benefits of technology

This mold can improve electrode coating efficiency, reduce manual measurement steps, reduce product defect rate, and improve overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fixed mould for manufacturing thermistor electrodes, the mould is composed of a base, a cuboid cover plate, a cuboid sleeve, a gasket, a butterfly nut and a groove, when the thermistor electrodes are manufactured, the gasket is firstly placed in the groove, then a thermistor is placed in the middle of the gasket, the cuboid cover plate is covered, and the cuboid cover plate is placed in the groove. A screw rod on the base penetrates through the cuboid cover plate, then the cuboid cover plate and the base are fastened through a butterfly nut and the screw rod, finally, the cuboid sleeve is arranged between the base and the cuboid cover plate in a sleeving mode, the exposed part of the thermistor is coated with an electrode through a small brush, the cuboid sleeve is taken down after one-time coating, and the remaining exposed part of the thermistor is coated again; during demolding after coating is completed, the butterfly nut is unscrewed and taken down firstly, then the cuboid cover plate is taken down, and finally the thermistor can be taken down; the fixing mold can fix a plurality of thermistors at a time, and a coating area can be determined conveniently; the electrode coating efficiency can be improved, and the effects of improving the production efficiency and reducing the defective rate of products are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of thermistor processing, in particular to a fixed mold for making thermistor electrodes. Background Art

[0002] The thermistor is mainly in the shape of a rectangular parallelepiped, which generally includes a thermistor ceramic body and electrode terminals at both ends. The thermistor ceramic body is obtained by pressing and sintering, and the electrodes are coated on both sides of the ceramic body by tools. The electrode structure of the thermistor is to form a surface electrode by coating a conductive slurry. Under certain conditions, there are strict requirements on the position and size of the electrode coating. Therefore, a fixed mold corresponding to the electrode coating position is also required. The existing electrode coating method is mainly manual coating. The electrode coating area is determined by measurement, and the thermistor is fixed by grasping with one hand, and the electrode is coated with a brush with the other hand. This method can achieve electrode coating on both sides of the thermistor. However, this method also brings some problems. First, due to the manual measurement of the coating area, it has a great impact on production efficiency; secondly, the grasping method may produce certain errors in the electrode coating process, which will increase the defective rate of the product. Summary of the invention

[0003] The utility model aims to provide a fixed mold for making thermistor electrodes in view of the deficiencies in the prior art. The mold is composed of a base, a rectangular cover plate, a rectangular sleeve, a gasket, a butterfly nut and a groove. When the thermistor electrode is made, the gasket is first placed in the groove, and then the thermistor is placed in the middle of the gasket, with the width fitting the width of the groove. The upper part of the thermistor is flush with the top of the base, and the rectangular cover plate is covered. The screw passes through the rectangular cover plate to ensure that the bottom of the rectangular cover plate is closely fitted with the top of the base, and then the butterfly nut and the screw are used to fasten the rectangular cover plate and the base. Finally, put the rectangular sleeve between the base and the rectangular cover, use a small brush to coat the electrode on the exposed part of the thermistor, remove the sleeve after one coating, and coat the remaining exposed part of the thermistor again; when demolding after coating, first loosen and remove the butterfly nut, then remove the rectangular cover, and finally remove the thermistor; the fixed mold can fix multiple thermistors at a time, without manual measurement, and is convenient for determining the coating area; it can improve the electrode coating efficiency, thereby achieving the effect of improving production efficiency and reducing product defective rate.

[0004] The utility model discloses a fixed mold for manufacturing a thermistor electrode. The mold is composed of a base (1), a rectangular cover plate (2), a rectangular sleeve (3), a gasket (4), a butterfly nut (5) and a groove (6); the rectangular sleeve (3) is sleeved on the base (1) and the rectangular cover plate (2); a plurality of grooves (6) arranged evenly are respectively provided in the base (1); a gasket (4) is placed at the bottom of the groove (6); a hole is opened on the rectangular cover plate (2) at a position corresponding to a screw fixed on the base (1); and the hole on the rectangular cover plate (2) is passed through the screw fixed on the base (1) and connected and fixed by the butterfly nut (5).

[0005] The utility model discloses a fixed mold for manufacturing thermistor electrodes, wherein the mold gasket (4) is placed in a groove (6) in a base; a rectangular sleeve (3) is sleeved on a rectangular cover plate (2) and the base (1); the rectangular cover plate (2) and the screw on the base (1) are matched through butterfly nuts; when coating the thermistor electrodes, a plurality of thermistors are first placed on the gasket (4) in the groove (6) in the base (1) so that the top of the thermistor is flush with the top of the base (1); and then the rectangular cover plate (2) is passed through the screw on the base (1) to pass through the groove (6) in the base (1). The butterfly nut (5) is connected and fixed, and finally the rectangular sleeve (3) is inserted upward from the bottom of the base (1), and the rectangular cover plate (2) is fixed to the base (1) again, and then the electrode coating with a brush can be started; first, the electrode is coated on the top of the thermistor with a brush, and then the electrode is coated on the bottom, and finally the rectangular sleeve (3) is removed, and the electrode is coated on both sides of the thermistor, that is, a layer of electrode coating of the thermistor is completed; after the electrode coating of the thermistor is completed, the butterfly nut (5) is first loosened, and then the rectangular cover plate (2) is opened, and the thermistor that has been coated is removed.

[0006] The rectangular cover plate (2), the base (1) and the rectangular sleeve (3) are chamfered on all sides to prevent scratches during operation.

[0007] The sizes of the base (1), the rectangular cover plate (2) and the gasket (4) can be adjusted as required, thereby facilitating the application of various production conditions.

[0008] The number of grooves (6) in the base (1) and the number of gaskets (4) can be adjusted as required, facilitating the application of various production conditions.

[0009] The beneficial effects of the utility model are: (1) the coating area of ​​the electrode is limited by the rectangular sleeve, the base and the rectangular cover plate, and manual measurement is not required, which makes it easy to determine the coating area; (2) the mold can fix multiple thermistors at a time, which can improve the electrode coating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1It is a three-dimensional cross-sectional view of the thermistor fixing mold described in the utility model;

[0011] Figure 2 It is a cross-sectional view and a front view of the thermistor fixing mold described in the utility model;

[0012] Figure 3 It is a three-dimensional exploded view of the thermistor fixing mold described in the utility model.

[0013] In the figure: 1. base, 2. rectangular cover plate, 3. rectangular sleeve, 4. gasket, 5. butterfly nut, 6. groove. DETAILED DESCRIPTION

[0014] The product of the utility model will be described clearly and completely below in conjunction with the accompanying drawings of the utility model.

[0015] The utility model discloses a fixed mold for making thermistor electrodes, which is composed of a base 1, a rectangular cover plate 2, a rectangular sleeve 3, a gasket 4, a butterfly nut 5 and a groove 6; the rectangular sleeve 3 is sleeved on the base 1 and the rectangular cover plate 2; a plurality of equally arranged grooves 6 are respectively arranged in the base 1, and the gasket 4 is placed at the bottom of the groove 6; the rectangular cover plate 2 is connected and fixed with the screw on the base 1 through the butterfly nut 5;

[0016] like Figure 1-3 As shown, the fixed mold for making thermistor electrodes is composed of a base 1, a rectangular cover plate 2, a rectangular sleeve 3, a gasket 4, a butterfly nut 5, and a groove 6. The mold is rectangular as a whole, and a plurality of rectangular grooves 6 are arranged inside. The width of the groove 6 is equivalent to the width of the thermistor. The gasket 4 is placed in the groove 6, and the shape of the gasket 4 can be designed according to the shape of the thermistor; in order to prevent workers from being scratched during operation, the base 1, the rectangular cover plate 2 and the rectangular sleeve 3 are chamfered on all sides respectively; a hole is opened on the rectangular cover plate 2 at a position corresponding to the screw fixed on the base 1, and the hole on the rectangular cover plate 2 is passed through the fixed screw on the base 1 and connected and fixed by the butterfly nut 5 to form a rectangular cavity for fixing the thermistor; the widest part inside the rectangular sleeve 3 is slightly wider than the length of the thermistor, and the narrowest part is equivalent to the width of the base 1 and the rectangular cover plate 2, and its length is equivalent to the length of the base 1 and the rectangular cover plate 2;

[0017] When making the thermistor electrode, first put the gasket 4 into the groove 6, then put the thermistor in the middle of the gasket 4, the width of the thermistor is in line with the width of the groove 6, the upper part of the thermistor is flush with the top of the base 1, and then cover the rectangular cover 2, the screw on the base 1 passes through the upper rectangular cover 2, ensure that the bottom of the rectangular cover 2 is tightly fitted with the top of the base 1, and then use the butterfly nut 5 and the screw to fasten the upper rectangular cover 2 and the base 1; finally, put the rectangular sleeve 3 between the base 1 and the upper rectangular cover 2, use a small brush to apply the electrode to the exposed part of the thermistor, remove the rectangular sleeve 3 after one coating, and apply the remaining exposed part of the thermistor again. When demolding after coating, first loosen and remove the butterfly nut 5, then remove the rectangular cover 2, and finally remove the thermistor.

[0018] The above is only a preferred embodiment of the present invention and does not limit the present invention in any form. There are other variations and modifications without exceeding the technical solutions described in the claims.

Claims

1. A fixed mold for making a thermistor electrode, characterized in that: The mold is composed of a base (1), a rectangular cover plate (2), a rectangular sleeve (3), a gasket (4), a butterfly nut (5) and a groove (6); the rectangular sleeve (3) is sleeved on the base (1) and the rectangular cover plate (2); a plurality of grooves (6) arranged evenly are respectively provided in the base (1); a gasket (4) is placed at the bottom of the groove (6); a hole is opened on the rectangular cover plate (2) at a position corresponding to a screw fixed on the base (1); and the hole on the rectangular cover plate (2) is passed through the screw fixed on the base (1) and connected and fixed via the butterfly nut (5).