General magnetic assembly line drawing visual inspection tubing production line

Abstract

The utility model discloses a general magnetic assembly line drawing visual inspection tubing production line which comprises a belt line serving as a transmission channel of a magnetic assembly. The magnetic assembly feeding mechanism is located at the front end of the belt line and used for pushing the magnetic assemblies to the belt line, and continuous feeding of the magnetic assemblies is achieved; the code spraying machine is located above the belt line and used for conducting code spraying and line drawing operation on the magnetic assembly on the belt line; the visual inspection equipment is also positioned above the belt line, is closely connected behind the code spraying machine, and is used for performing visual inspection on the magnetic assembly after the line is drawn by the code spraying machine; the material pipe feeding mechanism is located at the tail end of the belt line and used for pushing the material pipe to a designated position; and the charging pipe discharging mechanism is located at the tail end of the belt line and used for charging the magnetic assemblies which are subjected to line drawing and visual inspection into the charging pipes and then automatically discharging the charged charging pipes. According to the general line drawing visual inspection tubing production line for the magnetic assembly, automatic line drawing, detection and tubing of the magnetic assembly can be achieved, the production accuracy of the magnetic assembly is improved, the product quality is improved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic component production, in particular to a universal magnetic component line drawing visual inspection pipe installation production line. Background Art

[0002] In the traditional production process of magnetic components, the steps of marking, inspection and tube loading of magnetic components are all manual operations. After the magnetic components are attracted to each other, they are marked one by one at the designated position with a marker pen. The marked magnetic components are then manually loaded into the material tube, and finally the marking situation is manually inspected visually.

[0003] This pipe installation method has the following problems:

[0004] 1. Manual line drawing is prone to problems such as missing lines, incorrect line drawing positions, and unclear line drawing.

[0005] 2. Manual pipe installation is prone to problems such as incorrect number of magnetic components, magnetic components attracting each other, and incorrect placement of magnetic components.

[0006] 3. Manual visual inspection may cause problems such as missed detection and false detection.

[0007] 4. Manual operation methods such as line drawing and inspection are inefficient.

[0008] Therefore, the inventor proposes a universal magnetic component line drawing visual inspection tube assembly production line to overcome the above problems. Utility Model Content

[0009] The utility model aims to provide a universal magnetic component marking visual inspection and pipe loading production line, which can realize automatic marking, inspection and pipe loading of magnetic components, thereby improving the accuracy of magnetic component production, improving product quality and enhancing production efficiency.

[0010] To achieve the above purpose, the solution of the utility model is: a universal magnetic component line drawing visual inspection pipe installation production line, comprising:

[0011] The belt line serves as a transmission channel for the magnetic components;

[0012] The magnetic component feeding mechanism is located at the front end of the belt line and is used to push the magnetic component onto the belt line to achieve continuous feeding of the magnetic component;

[0013] The inkjet printer is located above the belt line and performs inkjet and line drawing operations on the magnetic components on the belt line;

[0014] Visual inspection equipment, located above the belt line, immediately after the inkjet printer, is used to visually inspect the magnetic components after the inkjet printer draws the line;

[0015] The material tube feeding mechanism is located at the end of the belt line and is used to push the material tube to the specified position;

[0016] The loading tube unloading mechanism is located at the end of the belt line. It is used to load the magnetic components that have passed the marking and visual inspection into the material tube, and then automatically unload the loaded material tube.

[0017] Furthermore, the belt line, magnetic component feeding mechanism, material tube feeding mechanism, loading tube unloading mechanism, inkjet printer and visual inspection equipment are all set up on a workbench.

[0018] Furthermore, the magnetic component loading mechanism includes a magnetic component pushing platform and a magnetic component material clamp placed on the magnetic component pushing platform, a magnetic component pushing cylinder and a magnetic component upper belt line cylinder, wherein the magnetic component pushing cylinder pushes the magnetic component in the magnetic component material clamp, and the pushed magnetic component is then pushed onto the belt line by the magnetic component upper belt line cylinder.

[0019] Furthermore, the material tube feeding mechanism includes a feeding tube platform, a discharge tube material clamp located on the feeding tube platform, and a material tube pushing cylinder, and the material tube pushing cylinder pushes the material tube in the discharge tube material clamp to a specified position.

[0020] Furthermore, the feeding tube platform is provided with a feeding tube baffle at a designated position where the material tube is pushed out, and the feeding tube baffle is driven to rise and fall by a feeding tube baffle cylinder.

[0021] Furthermore, the loading tube unloading mechanism includes a tube receiving platform, a mobile platform and a clamping claw arranged on the mobile platform. The mobile platform drives the clamping claw to move to the pushed out tube. The clamping claw clamps the tube and moves to the end of the belt line. The tube is in place and waits for the magnetic component to enter the tube. The tube receiving platform is used to place the tube filled with the magnetic component.

[0022] Furthermore, the movable platform is driven by a platform moving motor to drive the clamping jaw to move, and the clamping jaw is driven by a clamping jaw cylinder to clamp or release the material pipe.

[0023] Furthermore, the clamp is also provided with a rotating cylinder, and the operation of the rotating cylinder drives the clamp and the material tube thereon to rotate.

[0024] Furthermore, the material receiving tube platform is provided with a material receiving tube cylinder below the clamping claw, and the outer edge of the material receiving tube platform is provided with a material receiving tube platform stop bar, and the material receiving tube cylinder pushes the material tube toward the material receiving tube platform stop bar to arrange the material tube on the material receiving tube platform.

[0025] Furthermore, belt line loading stop bars are provided on both sides of the belt line.

[0026] After adopting the above scheme, the beneficial effects of the utility model are:

[0027] 1. By introducing the belt line and inkjet printer combination, the automatic line drawing function of the magnetic component is realized. This automated method not only ensures the accuracy and consistency of line drawing, avoids the problems of missing lines and position errors that may occur in manual line drawing, but also greatly improves the line drawing efficiency, thereby shortening the production cycle.

[0028] 2. The use of machine tube loading replaces the traditional manual tube loading method. This method not only solves the operational errors and inefficiency that may be caused by manual tube loading, but also ensures that each magnetic component can be accurately and quickly loaded into the material tube, improving the overall production efficiency and product quality.

[0029] 3. By introducing automatic visual inspection equipment, it replaces the traditional manual visual inspection. This not only avoids problems such as missed inspection and false inspection caused by human fatigue or other factors, but also enables faster and more accurate inspection, further improving the stability and reliability of product quality.

[0030] 4. By integrating the work processes such as belt line, magnetic component loading mechanism, inkjet printer, visual inspection equipment, material tube loading mechanism and loading tube unloading mechanism, the full automation from magnetic component loading to loading tube unloading is realized. This not only significantly improves production efficiency, but also greatly reduces labor costs, while ensuring the stability and consistency of product quality.

[0031] In summary, the utility model's universal magnetic component line drawing visual inspection and pipe installation production line not only solves many problems existing in traditional production methods through automation and intelligent transformation, but also greatly improves production efficiency and product quality, bringing an efficient and reliable solution to the magnetic component production industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a top view of the overall structure of a universal magnetic assembly line for visual inspection of pipe installation in one embodiment of the utility model;

[0033] Figure 2 This is a three-dimensional diagram of the overall structure of a universal magnetic assembly line for visual inspection of pipe installation in one embodiment of the utility model;

[0034] Figure 3 It is a three-dimensional diagram of a magnetic component feeding mechanism according to an embodiment of the utility model;

[0035] Figure 4 It is a stereoscopic diagram of a material tube loading mechanism and a loading tube unloading mechanism of an embodiment of the utility model.

[0036] Description of labels:

[0037] 1. Workbench; 2. Magnetic component loading mechanism; 21. Magnetic component pushing platform; 22. Magnetic component material clamp; 23. Magnetic component pushing cylinder; 24. Magnetic component upper belt line cylinder; 3. Belt line; 31. Belt line upper material stop bar;

[0038] 4. Material tube feeding mechanism; 41. Material tube feeding platform; 42. Material tube material clamp; 43. Material tube push cylinder; 44. Material tube baffle; 45. Material tube baffle cylinder;

[0039] 5. Loading tube unloading mechanism; 51. Moving platform; 52. Platform moving motor; 53. Rotating cylinder; 54. Clamping jaws; 55. Clamping jaw cylinder; 56. Receiving tube platform; 57. Receiving tube cylinder; 58. Receiving tube platform stop bar; 6. Inkjet printer; 7. Visual inspection equipment. DETAILED DESCRIPTION

[0040] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0041] The utility model provides a universal magnetic component line drawing visual inspection tube assembly production line, such as Figure 1 to Figure 2 As shown, it includes a belt line 3, a magnetic component feeding mechanism 2, an inkjet printer 6, a visual inspection device 7, a material tube feeding mechanism 4 and a loading tube unloading mechanism 5, wherein the magnetic component feeding mechanism 2 is located at the front end of the belt line 3, and is responsible for automatically placing the magnetic component on the belt line 3 to realize continuous feeding of the magnetic component; the inkjet printer 6 and the visual inspection device 7 are located above the belt line 3, and the inkjet printer 6 is used to perform inkjet coding and line drawing operations on the magnetic components on the belt line 3. The inkjet printer 6 can spray the required lines and logos on the magnetic components according to the preset program and parameters; the visual inspection device 7 is immediately after the inkjet printer 6, and is used to perform visual inspection on the magnetic components after the inkjet printer 6 draws the lines, and check whether the lines are accurate and clear. If there are unqualified products, the visual inspection device 7 can sound an alarm and automatically reject them; the material tube feeding mechanism 4 and the loading tube unloading mechanism 5 are located at the end of the belt line 3, and are used for material tube feeding, loading tube and unloading tube. Through this production line, the magnetic components can be marked, visually inspected and automatically loaded.

[0042] In order to facilitate operation and monitoring, the belt line 3, magnetic component feeding mechanism 2, material tube feeding mechanism 4, loading tube unloading mechanism 5, inkjet printer 6 and visual inspection equipment 7 in this embodiment are all set up on a workbench 1. By integrating all equipment and mechanisms on the workbench 1, the compact layout and centralized management of the entire production line can be achieved. Such a design not only facilitates operators to monitor and operate the production line, but also improves the stability and reliability of the entire production line.

[0043] Key References Figure 3The magnetic component loading mechanism 2 includes a magnetic component pushing platform 21 and a magnetic component material clamp 22 placed on the magnetic component pushing platform 21, a magnetic component pushing cylinder 23 and a magnetic component upper belt line cylinder 24, wherein the magnetic component pushing cylinder 23 pushes the magnetic component in the magnetic component material clamp 22 out, and the pushed magnetic component is then pushed onto the belt line 3 by the magnetic component upper belt line cylinder 24.

[0044] Key References Figure 1 and Figure 2 , the belt line 3 is set up on the workbench 1, and extends from the magnetic component feeding mechanism 2 to the material tube feeding mechanism 4 and the loading tube unloading mechanism 5. In order to ensure the stability and accuracy of the magnetic components during the transmission process, sturdy belt line loading bars 31 are provided on both sides of the belt line 3. These bars effectively prevent the magnetic components from deviating on the belt, thereby avoiding the problems of inkjet coding line deviation and visual inspection error. Through such a design, the production line can ensure that each magnetic component can pass through the inkjet printer 6 and the visual inspection equipment 7 with precise position and posture, ensuring the quality of the line drawing and the accuracy of the visual inspection. This not only improves production efficiency, but also ensures the quality stability of the final product.

[0045] Key References Figure 4 The material tube feeding mechanism 4 includes a feeding tube platform 41, a material discharge tube clamp 42 and a material tube pusher cylinder 43 located on the feeding tube platform 41. The material tube pusher cylinder 43 pushes the material tube in the material discharge tube clamp 42 to a designated position. The feeding tube platform 41 is provided with a feeding tube baffle 44 at a designated position for pushing out the material tube. The feeding tube baffle 44 is driven by a feeding tube baffle cylinder 45 to rise and fall. The feeding tube baffle 44 moves to a position to position the pushed out material tube.

[0046] Key References Figure 4 The loading tube unloading mechanism 5 includes a mobile platform 51 and a clamp 54 arranged on the mobile platform 51. The mobile platform 51 is driven by a platform moving motor 52 to drive the clamp 54 to move. The clamp 54 is driven by a clamp cylinder 55 to clamp or loosen the material tube. The platform moving motor 52 drives the clamp 54 to move to the pushed material tube. The clamp 54 clamps the material tube and moves to the end of the belt line 3. The material tube is in place and waits for the magnetic assembly to enter the material tube. As a further improvement of the structure, a rotating cylinder 53 is also arranged on the clamp 54. The rotating cylinder 53 drives the clamp 54 and the material tube thereon to rotate.

[0047] Key References Figure 4The loading tube unloading mechanism 5 further includes a tube receiving platform 56, on which the tube filled with magnetic components is placed. The tube receiving platform 56 is provided with a tube receiving cylinder 57 below the clamping jaws 54, and a tube receiving platform stop bar 58 is provided on the outer edge of the tube receiving platform 56. The tube receiving cylinder 57 pushes the tube toward the tube receiving platform stop bar 58, so that the tube is arranged on the tube receiving platform 56.

[0048] The working process of the utility model is as follows:

[0049] S1. Place the material tubes neatly in a pile in the material discharge tube clamp 42, and the material tube pusher cylinder 43 operates to push the material tubes out. At this time, the material tube baffle cylinder operates in advance to position the pushed-out material tubes. After the material tubes are completely pushed out, the material tube baffle cylinder is reset.

[0050] S2, the platform moving motor 52 drives the rotating cylinder 53 and the clamping cylinder 55 to move to the pushed-out material tube by moving in the X-axis and Z-axis directions. At this time, the clamping cylinder 55 operates to clamp the material tube and then moves it to the end of the belt line 3, and the material tube is in place.

[0051] S3, adsorb the single component that has passed the inspection, put the stack of magnetic components that are attracted to each other into the magnetic component material clamp 22, and operate the magnetic component pushing cylinder 23 to push the magnetic component out of the magnetic component material clamp 22. The pushed magnetic component then passes through the magnetic component upper belt line cylinder 24 to push the magnetic component onto the belt line 3.

[0052] S4, the magnetic components on the belt line 3 are transported through the belt line 3, and pass through the inkjet printer 6 and visual inspection in turn, and the inkjet marking and visual inspection of the marking are carried out in turn. The magnetic components that pass the inspection will continue to be transported.

[0053] S5. The magnetic components that have passed the inspection are transported to the material tubes that have been in place in S2 for tube loading.

[0054] S6, after waiting for the magnetic component to enter the material tube, the rotary cylinder 53 will operate to rotate the material tube 180 degrees, and the rotated material tube will wait for the next magnetic component to be loaded, and the rotary cylinder 53 will operate once each time a magnetic component is loaded, waiting for the material tube to be filled with magnetic components.

[0055] Note: The purpose of rotating the air cylinder 53 for each operation is that if all the magnetic components are placed facing one side, their polarities are mutually exclusive, but if they are placed facing the front and back, they are mutually attracted. Most magnetic components are installed in tubes that are mutually attracted.

[0056] S7, after the material tube is filled, the platform moving motor 52 moves the material tube to the material receiving tube platform 56, and the material receiving tube cylinder 57 operates at this time, and the material tube is neatly arranged on the material receiving tube platform 56 according to this step. Repeating the above steps can complete the operation of automatic line drawing visual inspection of magnetic components and tube loading and unloading.

[0057] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0058] At the same time, the directions such as front, back, left, and right involved in this embodiment are only used as a reference for directions and do not represent directions in actual use.

[0059] The above description is only a preferred embodiment of the present utility model and is not a limitation on the design of the present case. Any equivalent changes made based on the key design of the present case shall fall within the protection scope of the present case.

Claims

1. A universal magnetic assembly line for visual inspection of pipe installation, characterized by: include: The belt line serves as a transmission channel for the magnetic components; The magnetic component feeding mechanism is located at the front end of the belt line and is used to push the magnetic component onto the belt line to achieve continuous feeding of the magnetic component; The inkjet printer is located above the belt line and performs inkjet and line drawing operations on the magnetic components on the belt line; Visual inspection equipment, located above the belt line, immediately after the inkjet printer, is used to visually inspect the magnetic components after the inkjet printer draws the line; The material tube feeding mechanism is located at the end of the belt line and is used to push the material tube to the specified position; The loading tube unloading mechanism is located at the end of the belt line. It is used to load the magnetic components that have passed the marking and visual inspection into the material tube, and then automatically unload the loaded material tube.

2. A universal magnetic component line drawing visual inspection pipe assembly production line as claimed in claim 1, characterized in that: The belt line, magnetic component feeding mechanism, material tube feeding mechanism, loading tube unloading mechanism, inkjet printer and visual inspection equipment are all arranged on a workbench.

3. A universal magnetic component line drawing visual inspection pipe assembly production line as claimed in claim 1, characterized in that: The magnetic component loading mechanism includes a magnetic component pushing platform and a magnetic component material clamp placed on the magnetic component pushing platform, a magnetic component pushing cylinder and a magnetic component upper belt line cylinder, wherein the magnetic component pushing cylinder pushes the magnetic component in the magnetic component material clamp out, and the pushed magnetic component is then pushed onto the belt line by the magnetic component upper belt line cylinder.

4. A universal magnetic assembly line for visual inspection of pipe installation as claimed in claim 1, characterized in that: The material pipe feeding mechanism comprises a feeding pipe platform, a discharge pipe material clamp located on the feeding pipe platform and a material pipe pushing cylinder, and the material pipe pushing cylinder pushes the material pipe in the discharge pipe material clamp to a specified position.

5. A universal magnetic assembly line for visual inspection of pipe installation as claimed in claim 4, characterized in that: The feeding pipe platform is provided with a feeding pipe baffle at a designated position where the material pipe is pushed out, and the feeding pipe baffle is driven by a feeding pipe baffle cylinder to be raised and lowered.

6. A universal magnetic assembly line for visual inspection of pipe installation as claimed in claim 1, characterized in that: The loading tube unloading mechanism includes a tube receiving platform, a moving platform and a clamping claw arranged on the moving platform. The moving platform drives the clamping claw to move to the pushed-out tube. The clamping claw clamps the tube and moves to the end of the belt line. The tube is in place and waits for the magnetic component to enter the tube. The tube receiving platform is used to place the tube filled with the magnetic component.

7. A universal magnetic assembly line for visual inspection of pipe installation as claimed in claim 6, characterized in that: The moving platform is driven by a platform moving motor to drive the clamping jaws to move, and the clamping jaws are driven by a clamping jaw cylinder to clamp or release the material pipe.

8. A universal magnetic assembly line for visual inspection of pipe installation as claimed in claim 6, characterized in that: The clamping jaw is also provided with a rotating cylinder, and the operation of the rotating cylinder drives the clamping jaw and the material tube thereon to rotate.

9. A universal magnetic assembly line for visual inspection of pipe installation as claimed in claim 6, characterized in that: The receiving tube platform is provided with a receiving tube cylinder below the clamping jaws, and a receiving tube platform stop bar is provided at the outer edge of the receiving tube platform. The receiving tube cylinder pushes the material tube toward the receiving tube platform stop bar to arrange the material tube on the receiving tube platform.

10. A universal magnetic component line drawing visual inspection pipe assembly production line as claimed in claim 1, characterized in that: Belt line upper material stop bars are arranged on both sides of the belt line.

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