Acid filling device of lead-acid storage battery

By designing an adjustable limiting unit and acid injection unit, the acid injection device of lead-acid battery is solved, and the existing device cannot adapt to lead-acid batteries of different sizes is improved, and the acid injection efficiency and practicality of the device are improved.

CN222637625UActive Publication Date: 2025-03-18WUHAN SPEED ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420798701.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-18
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing lead-acid battery acid injection device cannot adapt to different sizes of lead-acid batteries, resulting in the inability to effectively adjust the positions of the acid-adding port and the injecting port, which reduces the acid injection efficiency and the practicality of the device.

Method used

An acid injection device including a workbench, a conveying unit, a limiting unit and an acid injection unit is designed. The limiting unit can adjust the acid port position of the lead-acid battery through an adjustable limiting plate and screw system to align it with the acid port of the acid port of the acid injection unit.

Benefits of technology

This device can be suitable for lead-acid batteries of different sizes, improves the efficiency of acid injection and the practicality of the device, ensures the accurate alignment of the acid injection port and the acid injection port, and avoids the risk of leakage of sulfuric acid solution.

✦ Generated by Eureka AI based on patent content.

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Abstract

Relates to the field of battery production equipment, and discloses an acid filling device of a lead-acid storage battery, which comprises a workbench and a conveying unit arranged below the workbench and used for conveying a lead-acid storage battery body, and further comprises a limiting unit arranged on the conveying unit and used for limiting the lead-acid storage battery body. The limiting device is used for limiting the position of the lead-acid storage battery body; the acid filling unit is arranged on the working table and used for filling acid into the lead-acid storage battery body conveyed on the conveying unit, the position of an acid adding opening of the lead-acid storage battery body can be adjusted through the limiting unit, so that the acid adding opening of the lead-acid storage battery body is located under an acid filling opening of the acid filling unit, and the acid filling unit is arranged on the working table and used for filling acid into the lead-acid storage battery body. And the whole acid injection device can be suitable for processing lead-acid storage battery bodies with different sizes, so that the practicability of the whole device is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production equipment, in particular to an acid injection device for a lead-acid battery. Background Art

[0002] Lead-acid battery is a battery whose electrodes are mainly made of lead and its oxides, and whose electrolyte is sulfuric acid solution. It is divided into vented batteries and maintenance-free lead-acid batteries. In the production and processing of lead-acid batteries, it is necessary to carry out the production process of filling with dilute sulfuric acid electrolyte. When performing acid injection, it is necessary to align the acid injection nozzle with the acid filling port on the lead-acid battery. The existing acid injection device generally uses a conveyor belt to connect the acid filling port on the lead-acid battery with the acid injection port, and guides the position of the lead-acid battery through a guide plate, so that the acid injection port is aligned with the acid filling port on the lead-acid battery, and then the acid injection work is carried out.

[0003] The existing equipment has the following disadvantages: However, due to certain differences in the sizes of lead-acid batteries, traditional positioning and guiding devices are generally fixedly connected and can only guide lead-acid batteries of one size. When the size of the lead-acid battery changes, the position between the acid adding port and the acid injection port of the lead-acid battery will change, and the traditional device is not convenient for adjusting the position between the acid adding port and the acid injection port of the lead-acid battery, which makes the practicality of the entire acid injection device poor.

[0004] Therefore, the present application now proposes an acid injection device for a lead-acid battery to solve the above-mentioned problems. Utility Model Content

[0005] The utility model aims to provide an acid injection device for a lead-acid battery to solve the problem that it is inconvenient to adjust the position between the acid filling port and the acid injection port of the lead-acid battery, resulting in poor practicability of the entire acid injection device.

[0006] To achieve the above object, the utility model provides the following technical solution: an acid injection device for a lead-acid battery, comprising a workbench and a conveying unit arranged under the workbench for transporting the lead-acid battery body, and further comprising:

[0007] A limiting unit, arranged on the conveying unit, for limiting the position of the lead-acid battery body;

[0008] The acid injection unit is arranged on the workbench and is used for injecting acid into the lead-acid battery body transported on the conveying unit.

[0009] Among them, the limiting unit includes an L-shaped fixed plate symmetrically fixed on the conveying unit, a limiting plate adjustably arranged between the two fixed plates, a screw rotatably arranged on the side of the limiting plate close to the fixed plate, and a turntable arranged on the side of the screw away from the limiting plate, and the screw is threadedly connected to the fixed plate.

[0010] The bottom of the limiting plate is configured to be L-shaped and fits tightly with the bottom of the fixing plate.

[0011] Wherein, a guide rod is arranged on one side of the limiting plate close to the fixing plate, and the guide rod is penetrated through the fixing plate.

[0012] Wherein, the acid injection unit includes a liquid storage tank fixed on one side of the workbench, a liquid outlet pipe arranged at the liquid outlet end of the liquid storage tank, and a liquid injection device arranged on the workbench and connected to the liquid outlet pipe for injecting acid into the lead-acid battery body, and the liquid injection device is located between the two limiting plates.

[0013] Wherein, the injection device includes a fixed frame fixed on the workbench, a hydraulic cylinder fixed on the fixed frame, a connecting frame arranged at the power output end of the hydraulic cylinder and an injection nozzle arranged on the connecting frame, and the injection nozzle is connected to the liquid outlet pipe.

[0014] Among them, the conveying unit includes a mounting frame arranged under the workbench, a motor arranged on one side of the mounting frame, a transmission roller arranged at intervals on the mounting frame and connected to the power output end of the motor, and a transmission belt sleeved on the transmission roller, and the mounting frame is provided with a support member for supporting the lead-acid battery body at the upper end of the transmission belt.

[0015] Wherein, the support member includes a fixed block symmetrically fixed on the mounting frame, a vertical plate fixed between the two fixed blocks and a horizontal plate fixed to the upper end of the vertical plate. The fixed blocks are arranged at intervals below the transmission belt, and the top of the horizontal plate abuts against the transmission belt.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model places a plurality of lead-acid storage battery bodies on a conveying unit one by one, the number and position of the placement can be controlled according to the number and position of the acid injection units, and then the conveying unit transports the lead-acid storage battery bodies to the upper and lower parts of the workbench, and when the conveying unit is transporting, the limiting unit can guide the lead-acid storage battery bodies on the conveying unit so that the acid filling port of the lead-acid storage battery bodies is aligned with the acid filling port of the acid injection unit, thereby improving the acid injection efficiency of the lead-acid storage battery bodies, and when the size of the lead-acid storage battery bodies changes, the position of the acid filling port of the lead-acid storage battery bodies can be adjusted by the limiting unit so that the acid filling port of the lead-acid storage battery bodies is located directly below the acid filling port of the acid injection unit, so that the entire acid injection device can be suitable for processing lead-acid storage battery bodies of different sizes, thereby making the entire device more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure in one embodiment of the utility model;

[0019] Figure 2 This is a schematic structural diagram of an embodiment of the utility model in a front view;

[0020] Figure 3 This is a schematic diagram of a top view of a structure in one embodiment of the utility model;

[0021] Figure 4 This is a structural schematic diagram of the installation of a limit unit in an embodiment of the utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the transmission roller installation in one embodiment of the utility model;

[0023] Figure 6 This is a structural schematic diagram of the installation position of the support member in one embodiment of the utility model;

[0024] Figure 7 This is a schematic diagram of the structure of a liquid injection device in one embodiment of the utility model;

[0025] Figure 8 It is a schematic structural diagram of a support member in one embodiment of the utility model.

[0026] In the figure: 1. workbench; 2. conveying unit; 21. mounting frame; 22. motor; 23. transmission roller; 24. transmission belt; 25. support member; 251. fixing block; 252. vertical plate; 253. horizontal plate; 3. limiting unit; 31. fixing plate; 32. limiting plate; 33. screw; 34. turntable; 35. guide rod; 4. acid injection unit; 41. liquid storage tank; 411. liquid inlet; 42. liquid outlet pipe; 43. liquid injection device; 431. fixing frame; 432. hydraulic cylinder; 433. connecting frame; 434. liquid injection nozzle; 5. lead-acid battery body. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-8 The utility model provides a technical solution: an acid injection device for a lead-acid battery, comprising a workbench 1 and a conveying unit 2 arranged under the workbench 1 for transporting a lead-acid battery body 5, and further comprising:

[0029] A limiting unit 3 is provided on the conveying unit 2 and is used to limit the position of the lead-acid battery body 5;

[0030] The acid injection unit 4 is arranged on the workbench 1 and is used for injecting acid into the lead-acid battery body 5 transported by the conveying unit 2 .

[0031] It should be noted that, during operation, multiple lead-acid battery bodies 5 are placed one by one on the conveying unit 2, and the number and position of the placement can be controlled according to the number and position of the acid injection unit 4, and then the conveying unit 2 transports the lead-acid battery body 5 to the upper and lower parts of the workbench 1. When the conveying unit 2 is conveying, the limiting unit 3 can guide the lead-acid battery body 5 on the conveying unit 2, so that the acid filling port of the lead-acid battery body 5 is aligned with the acid filling port of the acid injection unit 4, thereby improving the acid injection efficiency of the lead-acid battery body 5. When the size of the lead-acid battery body 5 changes, the position of the acid filling port of the lead-acid battery body 5 can be adjusted by the limiting unit 3, so that the acid filling port of the lead-acid battery body 5 is located directly below the acid filling port of the acid injection unit 4, so that the entire acid injection device can be suitable for processing lead-acid battery bodies 5 of different sizes, making the entire device more practical.

[0032] In one embodiment, the limiting unit 3 includes an L-shaped fixed plate 31 symmetrically fixed on the conveying unit 2, a limiting plate 32 adjustably arranged between the two fixed plates 31, a screw 33 rotatably arranged on the side of the fixed plate 31 close to the limiting plate 32, and a turntable 34 arranged on the side of the screw 33 away from the limiting plate 32, and the screw 33 is threadedly connected to the fixed plate 31.

[0033] In this design, the turntable 34 is rotated, and the screw 33 drives the limiting plate 32 to move above the conveying unit 2. By adjusting the distance between the two limiting plates 32, the limiting plate 32 adjusts the position of the lead-acid battery body 5 on the conveying unit 2, and the acid filling port of the lead-acid battery body 5 is adjusted to a horizontal position just below the acid filling port of the acid injection unit 4. When the acid filling port of the lead-acid battery body 5 is aligned with the acid filling port of the acid injection unit 4, the acid injection port of the acid injection unit 4 is moved to the acid filling port of the lead-acid battery body 5, and the lead-acid battery body 5 is acid-filled. After the acid filling work is completed, the conveying unit 2 conveys the lead-acid battery body 5 to the next station, and moves the next group of lead-acid battery bodies 5 that need acid injection to the bottom of the acid injection unit 4, so as to realize continuous processing of the lead-acid battery body 5 and improve the acid injection efficiency of the lead-acid battery body 5.

[0034] In one embodiment, the bottom of the limiting plate 32 is configured to be L-shaped and fits tightly with the bottom of the fixing plate 31 .

[0035] With this design, the bottom of the limiting plate 32 fits tightly with the fixing plate 31 , which can limit the movement of the limiting plate 32 , so that the limiting plate 32 moves horizontally above the conveying unit 2 , thereby improving the guiding effect of the limiting plate 32 on the lead-acid battery body 5 .

[0036] In one embodiment, a guide rod 35 is disposed on one side of the limiting plate 32 close to the fixing plate 31 , and the guide rod 35 penetrates the fixing plate 31 .

[0037] With this design, the guide rod 35 can guide the limiting plate 32 to prevent the lead-acid battery body 5 from squeezing the limiting plate 32 and causing the limiting plate 32 to tilt, thereby affecting the limiting effect on the lead-acid battery body 5. When the lead-acid battery body 5 moves to just below the acid injection unit 4, the acid injection port of the lead-acid battery body 5 cannot be aligned with the acid injection port of the acid injection unit 4, causing the hazard of leakage of sulfuric acid solution during acid addition.

[0038] In one embodiment, the acid injection unit 4 includes a liquid storage tank 41 fixed on one side of the workbench 1, a liquid outlet pipe 42 arranged at the liquid outlet end of the liquid storage tank 41, and a liquid injection device 43 arranged on the workbench 1 and connected to the liquid outlet pipe 42 for injecting acid into the lead-acid battery body 5, and the liquid injection device 43 is located between the two limiting plates 32.

[0039] In this design, the liquid storage tank 41 is provided with a liquid inlet 411 for replenishing the sulfuric acid solution, and the liquid outlet pipe 42 is connected with a delivery pump, which can deliver the sulfuric acid solution in the liquid storage tank 41 to the liquid injection device 43 for liquid injection.

[0040] In one embodiment, the injection device 43 includes a fixed frame 431 fixed on the workbench 1, a hydraulic cylinder 432 fixed on the fixed frame 431, a connecting frame 433 arranged at the power output end of the hydraulic cylinder 432, and an injection nozzle 434 arranged on the connecting frame 433, and the injection nozzle 434 is connected to the liquid outlet pipe 42.

[0041] In this design, when the lead-acid battery body 5 moves to the acid injection station, the hydraulic cylinder 432 is started, driving the connecting frame 433 to move downward, so that the liquid injection nozzle 434 is inserted into the acid injection port of the lead-acid battery body 5, and then the delivery pump is turned on to add sulfuric acid solution from the liquid storage tank 41 into the lead-acid battery body 5, thereby completing the acid injection work of the lead-acid battery body 5.

[0042] In one embodiment, the conveying unit 2 includes a mounting frame 21 arranged below the workbench 1, a motor 22 arranged on one side of the mounting frame 21, a transmission roller 23 arranged at intervals on the mounting frame 21 and connected to the power output end of the motor 22, and a transmission belt 24 sleeved on the transmission roller 23. The mounting frame 21 is provided with a support member 25 for supporting the lead-acid battery body 5 at the upper end of the transmission belt 24.

[0043] In this design, the motor 22 is started, driving the transmission roller 23 to rotate, so that the transmission roller 23 drives the transmission belt 24 to move inside the mounting frame 21, and the transmission belt 24 transports the lead-acid battery body 5 placed above it, and transports the lead-acid battery body 5 to the bottom of the workbench 1 to align with the injection nozzle 434, the motor 22 stops, and the lead-acid battery body 5 is injected with acid. After the acid injection work is completed, the motor 22 is started to transport the lead-acid battery body 5 that has been injected with acid to the next process, and another group of lead-acid battery bodies 5 that need to be injected with acid on the transmission belt 24 are moved to the bottom of the injection nozzle 434.

[0044] In one embodiment, the support member 25 includes a fixed block 251 symmetrically fixed on the mounting frame 21, a vertical plate 252 fixed between the two fixed blocks 251, and a horizontal plate 253 fixed at the upper end of the vertical plate 252. The fixed blocks 251 are arranged at intervals below the transmission belt 24, and the top of the horizontal plate 253 abuts against the transmission belt 24.

[0045] With this design, the cross plate 253 is placed horizontally below the transmission belt 24, which can support the lead-acid battery body 5 on the transmission belt 24, so that the lead-acid battery body 5 can move horizontally on the transmission belt 24, avoiding the lead-acid battery body 5 from bending the transmission belt 24, so that when the lead-acid battery body 5 moves to the bottom of the injection nozzle 434, the acid filling port of the lead-acid battery body 5 cannot be aligned with the injection nozzle 434.

Claims

1. A lead-acid battery acid injection device, comprising a workbench (1) and a conveying unit (2) arranged below the workbench (1) for transporting a lead-acid battery body (5), characterized in that: Also includes: A limiting unit (3) is arranged on the conveying unit (2) and is used to limit the position of the lead-acid battery body (5); An acid injection unit (4) is arranged on the workbench (1) and is used to inject acid into the lead-acid battery body (5) transported on the transport unit (2).

2. The acid injection device for a lead-acid battery according to claim 1, characterized in that: The limiting unit (3) comprises an L-shaped fixed plate (31) symmetrically fixed on the conveying unit (2), a limiting plate (32) adjustably arranged between the two fixing plates (31), a screw rod (33) rotatably arranged on a side of the limiting plate (32) close to the fixing plate (31), and a rotating disk (34) arranged on a side of the screw rod (33) away from the limiting plate (32), wherein the screw rod (33) is threadedly connected to the fixing plate (31).

3. The acid injection device for a lead-acid battery according to claim 2, characterized in that: The bottom of the limiting plate (32) is configured to be L-shaped and is tightly fitted with the bottom of the fixing plate (31).

4. The acid injection device for a lead-acid battery according to claim 2, characterized in that: A guide rod (35) is provided on one side of the limiting plate (32) close to the fixing plate (31), and the guide rod (35) is passed through the fixing plate (31).

5. The acid injection device for a lead-acid battery according to claim 2, characterized in that: The acid injection unit (4) comprises a liquid storage tank (41) fixed to one side of the workbench (1), a liquid outlet pipe (42) arranged at a liquid outlet end of the liquid storage tank (41), and a liquid injection device (43) arranged on the workbench (1) and connected to the liquid outlet pipe (42) for injecting acid into the lead-acid battery body (5), wherein the liquid injection device (43) is located between the two limiting plates (32).

6. The acid injection device for a lead-acid battery according to claim 5, characterized in that: The liquid injection device (43) comprises a fixing frame (431) fixed on the workbench (1), a hydraulic cylinder (432) fixed on the fixing frame (431), a connecting frame (433) arranged at the power output end of the hydraulic cylinder (432), and a liquid injection nozzle (434) arranged on the connecting frame (433), wherein the liquid injection nozzle (434) is connected to the liquid outlet pipe (42).

7. The acid injection device for a lead-acid battery according to claim 1, characterized in that: The conveying unit (2) comprises a mounting frame (21) arranged below the workbench (1), a motor (22) arranged on one side of the mounting frame (21), a transmission roller (23) arranged at intervals on the mounting frame (21) and connected to a power output end of the motor (22), and a transmission belt (24) sleeved on the transmission roller (23); a support member (25) is arranged on the mounting frame (21) to support the lead-acid battery body (5) at the upper end of the transmission belt (24).

8. The acid injection device for a lead-acid battery according to claim 7, characterized in that: The support member (25) comprises a fixing block (251) symmetrically fixed on the mounting frame (21), a vertical plate (252) fixed between two of the fixing blocks (251), and a horizontal plate (253) fixed to the upper end of the vertical plate (252); the fixing blocks (251) are arranged at intervals below the transmission belt (24), and the top of the horizontal plate (253) abuts against the transmission belt (24).