Automatic scindapsus pressing machine

By designing an automatic radish press, using an automated control system and extrusion device, the problems of low efficiency and poor density of traditional tea radish pressing are solved, and efficient and dense tea forming and improved processing efficiency are achieved.

CN222639623UActive Publication Date: 2025-03-21NANNING CHUANGYU TEA MACHINERY
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Patent Information

Application Number
CN202420676847.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-21
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The traditional tea radish pressing operation is low and the artificial radish pressing force is small, resulting in poor density of the tea and affecting subsequent packaging.

Method used

An automatic radish press is designed, using an automated control system, a cutting device and an extrusion device, and heats the tea leaves through a drying barrel, and uses a cylinder to push the feeding barrel to move to the under pressure cylinder for extrusion, and fill the tea leaves in circulation to form large tea blocks.

Benefits of technology

It achieves efficient and dense tea molding, improves processing efficiency, and ensures the compactness and packaging quality of tea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea production and processing, in particular to an automatic pressing machine which comprises a machine frame, a controller and a pressure cylinder, a first cylinder is fixedly installed on one side of the top wall of the machine frame, the controller is fixedly installed on the side wall of the machine frame, and a discharging device is arranged on the side, symmetrical to the pressure cylinder, of the top wall of the machine frame. A supporting plate is fixedly installed in the machine frame, a material collecting barrel is placed on the supporting plate, two sliding rails are symmetrically and fixedly installed on the supporting plate, and a sliding frame is jointly installed on the two sliding rails in a sliding mode. According to the tea leaf drying device, the drying barrel is arranged to heat tea leaves, then the tea leaves fall into the receiving barrel below the drying barrel, the pressure air cylinder is used for extruding the tea leaves, after one-time extrusion is completed, the receiving barrel returns to the position under the drying barrel, a certain amount of tea leaves continue to enter the receiving barrel, and the tea leaves are pushed to the position below the pressure air cylinder again to be extruded; the tea block making machine can be used for making tea blocks with large volumes, and is good in extrusion effect and high in tea block compactness.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea production and processing, in particular to an automatic tea pressing machine. Background Art

[0002] Tea is one of the most commonly consumed beverages in modern times. The processing of tea is a relatively complicated process, including drying, rolling, fermentation, packaging and other processes. Among the overall tea processing steps, pressing and molding is an important process, which requires piling the tea leaves into larger blocks and then packaging and selling them.

[0003] Traditional tea pressing and forming operations mostly use manual piling of tea leaves and then use pressing tools to apply pressure to the tea leaves. However, the manual pressing method is not only inefficient, but also has a weak force. In addition, the block of tea leaves that need to be pressed and piled is large in size, and the compactness of the pressed tea leaves is required to be high. The manual squeezing force is low, so the pressed tea leaves are easy to scatter, which affects the subsequent tea packaging.

[0004] For this reason, a kind of automatic radish pressing machine is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic radish press, which solves the problems raised in the above-mentioned background technology by arranging an automatic control system, a feeding device, an extrusion device and utilizing the same.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An automatic radish press comprises a frame, a controller and a cylinder. The pressure cylinder is fixedly mounted on one side of the top wall of the frame, the controller is fixedly mounted on the side wall of the frame, a feeding device is provided on the top wall of the frame on one side symmetrical to the cylinder, a support plate is fixedly mounted inside the frame, a material receiving barrel is placed on the support plate, a support plate is fixedly mounted inside the frame, two slide rails are symmetrically fixedly mounted on the support plate, a sliding frame is slidably mounted on the two slide rails, the material receiving barrel is placed in the middle of the sliding frame, a left cylinder is fixedly mounted on one end of the frame, and an output end of the left cylinder is fixedly connected to the side wall of the sliding frame.

[0008] Preferably, the unloading device includes: a unloading cylinder, a drying barrel, a mounting plate, an electronic scale, and a material baffle plate; the unloading cylinder is provided with two, which are symmetrically fixed on the top wall of the frame, the electronic scale is fixedly mounted on the top wall of the frame and is located between the two unloading cylinders, the mounting plate is fixedly mounted on the electronic scale, the drying barrel is fixedly mounted on the top wall of the mounting plate, the material baffle plate is slidably mounted on the mounting plate, and the central axis of the drying barrel is aligned with the central axis of the receiving barrel.

[0009] Preferably, cylinder one is fixedly mounted on the side wall of the sliding frame facing the left cylinder, cylinder two is fixedly mounted on the side wall of the sliding frame at an end symmetrical to cylinder one, arc plates are fixedly mounted on the output ends of cylinder one and cylinder two, and the two arc plates are symmetrically arranged.

[0010] Preferably, an annular material guide port is provided on the top wall of the sliding frame.

[0011] Preferably, the electronic scale is provided with a drop port, the electronic scale is electrically connected to the controller, and the cylinder one, cylinder two, left cylinder, and unloading cylinder are all electrically connected to the controller.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. Set up the drying barrel to heat the tea leaves first, then let the tea leaves fall into the receiving barrel below, and then use the left cylinder to push the receiving barrel to the bottom of the pressure cylinder. The pressure cylinder squeezes the tea leaves. After one squeezing, pull the receiving barrel back to the bottom of the drying barrel to continue to enter a certain amount of tea leaves, and push it to the bottom of the pressure cylinder for squeezing again. Repeat this cycle until the receiving barrel is full. In this way, larger tea blocks can be made with better squeezing effect and stronger density.

[0014] 2. The tea leaves are squeezed by an automated device, replacing manual squeezing. The squeezing force is greater, the squeezing quality is better, and the processing efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0016] Figure 2 It is the front view of the utility model;

[0017] Figure 3 for Figure 1 A magnified schematic diagram of the back structure at center A;

[0018] Figure 4 This is a schematic diagram of the structure of an electronic scale of the utility model;

[0019] Figure 5It is a structural schematic diagram of the sliding frame of the utility model.

[0020] In the figure: 1. Frame; 2. Pressure cylinder; 3. Controller; 4. Drying barrel; 5. Support plate; 6. Unloading cylinder; 7. Mounting plate; 8. Material baffle plate; 9. Left cylinder; 10. Cylinder one; 11. Sliding frame; 12. Arc plate; 13. Material collecting barrel; 14. Slide rail; 15. Material guide port; 16. Electronic scale; 17. Cylinder two. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1 to 5 The utility model provides an automatic radish pressing machine, and the technical solution is as follows:

[0023] An automatic radish press comprises: a frame 1, a controller 3, and a pressure cylinder 2. The pressure cylinder 2 is fixedly mounted on one side of the top wall of the frame 1, the controller 3 is fixedly mounted on the side wall of the frame 1, a feeding device is provided on the side of the top wall of the frame 1 which is symmetrical to the pressure cylinder 2, a support plate 5 is fixedly mounted inside the frame 1, a material receiving barrel 13 is placed on the support plate 5, a support plate 5 is fixedly mounted inside the frame 1, two slide rails 14 are symmetrically fixedly mounted on the support plate 5, a sliding frame 11 is slidably mounted on the two slide rails 14, the material receiving barrel 13 is placed in the middle of the sliding frame 11, a left cylinder 9 is fixedly mounted on one end of the frame 1, and an output end of the left cylinder 9 is fixedly connected to the side wall of the sliding frame 11.

[0024] like Figure 1 and Figure 5As shown, a discharge port is provided at the bottom of the drying box, and tea leaves are put into the unloading device from an external tea transport device or manual unloading. A heating device is provided in the unloading device, and the heating device is electrically connected to a controller 3. The controller 3 controls the heating temperature of the heating device 3 to heat the tea leaves in the drying barrel 4. After passing through the unloading device, the tea leaves fall into the receiving barrel 13 below, and then the left cylinder 9 starts to push the sliding frame 11 to move in the direction of the pressure cylinder 2, and the receiving barrel 13 also moves with the sliding frame 11. When the output end of the left cylinder 9 extends to the maximum value, the receiving barrel 13 moves just below the pressure cylinder 2. At this time, the pressure cylinder 2 starts, and its output end moves downward to squeeze the tea leaves. The unloading device includes: a unloading cylinder 6, a drying barrel 4, a mounting plate 7, an electronic scale 16, and a material baffle plate 8; there are two unloading cylinders 6, which are symmetrically fixed on the top wall of the frame 1, the electronic scale 16 is fixedly mounted on the top wall of the frame 1 and is located between the two unloading cylinders 6, the mounting plate 7 is fixedly mounted on the electronic scale 16, the drying barrel 4 is fixedly mounted on the top wall of the mounting plate 7, the material baffle plate 8 is slidably mounted on the mounting plate 7, and the central axis of the drying barrel 4 is aligned with the central axis of the receiving barrel 13.

[0025] like Figure 1 and Figure 4 As shown, a feeding channel is provided in the middle of the electronic scale 16, a heating device is arranged in the drying barrel 4, tea leaves are put into the drying barrel 4 from an external tea transport device or manually, the controller 3 sets the weight value of the tea leaves in the drying barrel 4, the electronic scale 16 detects the weight of the drying barrel 4, the mounting plate 7, and the tea leaves, and feeds back to the controller 3, when the weight reaches the set weight value, the controller 3 controls the output end of the discharge cylinder 6 to extend outward, pushes the baffle plate 8 to move and cancels the obstruction to the tea leaves, so that the tea leaves fall from the discharge port at the bottom of the drying barrel 4 into the receiving barrel 13 below, when the weight of the tea leaves is less than the set weight value, the controller 3 controls the output end of the discharge cylinder 6 to contract, so that the baffle plate 8 returns to its original position to block the tea leaves.

[0026] It is worth noting that when the output end of the left cylinder 9 is in the state of extending outward, no matter the weight of the tea leaves is less than or greater than the set value, the output end of the discharge cylinder 6 is in the original position and cannot be started.

[0027] like Figure 5 As shown, cylinder 10 is fixedly installed on the side wall of the sliding frame 11 at one end facing the left cylinder 9, and cylinder 2 17 is fixedly installed on the side wall of the end of the sliding frame 11 that is symmetrical to cylinder 10. Arc plates 12 are fixedly installed on the output ends of cylinder 10 and cylinder 2 17. The two arc plates 12 are symmetrically arranged. After the material receiving barrel 13 is manually placed, the controller 3 can be operated to control cylinder 10 and cylinder 2 17 to start, so that the two arc plates 12 move toward the middle to clamp the material receiving barrel 13.

[0028] like Figure 2An annular material guide port 15 is provided on the top wall of the sliding frame 11. The material guide port 15 is trumpet-shaped and has a diameter larger than the diameter of the drying barrel 4, so that the tea leaves falling from the discharge port of the drying barrel 4 are guided by the material guide port 15 and collected in the receiving barrel 13, and are not easy to fall outward.

[0029] The electronic scale 16 is provided with a material drop port, the electronic scale 16 is electrically connected to the controller 3 , and the cylinder 1 10 , the cylinder 2 17 , the left cylinder 9 , and the unloading cylinder 6 are all electrically connected to the controller 3 .

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic radish press, characterized in that: include: A frame (1), a controller (3), and a pressure cylinder (2), wherein the pressure cylinder (2) is fixedly mounted on one side of the top wall of the frame (1), the controller (3) is fixedly mounted on the side wall of the frame (1), a feeding device is provided on the side of the top wall of the frame (1) which is symmetrical to the pressure cylinder (2), a support plate (5) is fixedly mounted inside the frame (1), a material receiving barrel (13) is placed on the support plate (5), a support plate (5) is fixedly mounted inside the frame (1), two slide rails (14) are symmetrically fixedly mounted on the support plate (5), a sliding frame (11) is slidably mounted on the two slide rails (14), the material receiving barrel (13) is placed in the middle of the sliding frame (11), a left cylinder (9) is fixedly mounted on one end of the frame (1), and the output end of the left cylinder (9) is fixedly connected to the side wall of the sliding frame (11).

2. The automatic radish pressing machine according to claim 1, characterized in that: The unloading device comprises: a discharge cylinder (6), a drying barrel (4), a mounting plate (7), an electronic scale (16), and a material baffle plate (8); two discharge cylinders (6) are provided, which are symmetrically fixed on the top wall of the frame (1), the electronic scale (16) is fixedly mounted on the top wall of the frame (1) and is located between the two discharge cylinders (6), the mounting plate (7) is fixedly mounted on the electronic scale (16), the drying barrel (4) is fixedly mounted on the top wall of the mounting plate (7), the material baffle plate (8) is slidably mounted on the mounting plate (7), and the central axis of the drying barrel (4) is aligned with the central axis of the receiving barrel (13).

3. The automatic radish pressing machine according to claim 2, characterized in that: Cylinder 1 (10) is fixedly mounted on the side wall of the sliding frame (11) facing the left cylinder (9), and cylinder 2 (17) is fixedly mounted on the side wall of the sliding frame (11) symmetrical to cylinder 1 (10). Arc plates (12) are fixedly mounted on the output ends of both cylinder 1 (10) and cylinder 2 (17), and the two arc plates (12) are symmetrically arranged.

4. The automatic radish pressing machine according to claim 3, characterized in that: An annular material guide port (15) is provided on the top wall of the sliding frame (11).

5. The automatic radish pressing machine according to claim 3, characterized in that: The electronic scale (16) is provided with a material discharge port, the electronic scale (16) is electrically connected to the controller (3), and the cylinder 1 (10), cylinder 2 (17), left cylinder (9), and unloading cylinder (6) are all electrically connected to the controller (3).