Neutralization reaction kettle for phosphate food additive
By adopting a shaft structure with a mixing rack and slice combination in the reactor, the problem of easy agglomeration of phosphate raw materials in the traditional reactor is solved, and the efficient mixing effect is achieved, and the quality and efficiency of additive production are improved.
Patent Information
- Application Number
- CN202420338828.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-02-22
AI Technical Summary
When mixing phosphate and additive raw materials in traditional reactors, they are prone to agglomeration, resulting in the quality of additive products being affected.
A neutralizing reactor is designed, using a shaft structure combining a stirring rack and slices. The shaft is driven to rotate through a motor, and the stirring rack and slices rotate simultaneously, and the agglomeration is cut and broken with the blade to achieve efficient mixing.
It effectively solves the agglomeration problem of phosphate raw materials during the stirring process, and improves the mixing efficiency and quality of the reactor in the production of additives.
Smart Images
Figure CN222641982U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food additive production equipment, in particular to a neutralization reaction kettle for phosphate food additives. Background Art
[0002] Food additives refer to chemically synthesized or natural substances added to food to improve its quality and color, aroma and taste, as well as for the needs of preservation and processing technology. Phosphate is one of the natural components of almost all foods. As an important food ingredient and functional additive, it is widely used in food processing. In the processing and production of food additives, phosphate is added to the additive raw materials and then stirred and reacted in a reactor.
[0003] When traditional reactors mix additives and internal phosphates, the internal stirring structure rotates to break up and mix the raw materials so that they can fully fuse and react. However, during the mixing process, phosphates and additives are prone to agglomeration due to their properties. The agglomerated phosphate materials cannot be better neutralized and dissolved in the reactor, which affects the production quality of the additives. For this reason, we propose a neutralization reactor for phosphate food additives. Utility Model Content
[0004] The purpose of the utility model is to provide a neutralization reaction kettle for phosphate food additives to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a neutralization reactor for phosphate food additives, comprising a main body and a discharging base, a homogenizing and slicing assembly is arranged inside the main body, and a discharging base is arranged at the inner bottom end of the main body, the homogenizing and slicing assembly comprises a reaction chamber, a central axis frame, a motor, a shaft, a stirring frame, a slice and a cutting edge, and a central axis frame is embedded in the middle of the top end of the reaction chamber, a motor is arranged at the top of the central axis frame, and a shaft is connected to the middle of the bottom end of the motor, stirring frames are distributed around the shaft, and a slice is arranged at the bottom of the stirring frame, and a cutting edge is opened on one side of the slice.
[0006] Furthermore, the stirring frame and the slicer are arranged equidistantly along both sides of the shaft, and the cutting edge is integrated with one side of the slicer.
[0007] Furthermore, the shaft rod and the central axis frame form a rotating structure through a motor, and the central axis frame and the reaction chamber are fixedly connected.
[0008] Furthermore, the main body includes a kettle, a bracket, a capping frame and a feed inlet, and the brackets are distributed around the bottom end of the kettle, the top end of the kettle is provided with a capping frame, and the feed inlet is opened on one side of the top end of the capping frame.
[0009] Furthermore, the brackets are evenly distributed around the bottom of the kettle, and the cover frame is engaged with the top of the kettle.
[0010] Furthermore, the unloading base includes a chassis seat, a counterweight layer and a valve, and the counterweight layer is arranged around the bottom end of the chassis seat, and the valve is arranged at the center of the bottom end of the counterweight layer.
[0011] Furthermore, the valve is communicated with the inner center of the chassis seat, and the counterweight layer is evenly filled inside along the periphery of the chassis seat.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The neutralization reactor for phosphate food additives has an internal mixing and stirring structure that uses a stirring frame and a sliced combined shaft rod to perform a stirring and synchronous breaking process inside the equipment. The densely arranged sliced structures on both sides of the bottom can effectively mix the agglomerates in the precipitation area, thereby improving the stirring and mixing efficiency and quality of the entire reactor during the additive production process.
[0014] During operation, a stable support is formed by the brackets distributed around the bottom of the kettle. When use is completed, the fixed locks around the top of the kettle can be opened along the four sides of the capping frame. After unlocking the fixed locks, the capping frame can be taken out from the top of the equipment to realize the removal of the stirring structure connected to the capping frame as a whole, which is convenient for maintenance.
[0015] This structural valve is connected to the inner center of the chassis seat, and the counterweight layer is evenly filled inside the chassis seat around the chassis seat. The chassis seat and the kettle are combined into one, and the evenly distributed lead counterweight layer filled inside the chassis seat forms a counterweight reinforcement for the center of gravity position of the bottom end of the reactor body, thereby improving the stability of the overall reactor during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the homogeneous cutting component of the utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the slices of the homogeneous cutting component of the utility model;
[0019] Figure 4 It is a schematic diagram of the internal structure of the unloading base of the utility model.
[0020] In the figure: 1. main body; 101. kettle; 102. bracket; 103. capping frame; 104. inlet; 2. homogenous cutting assembly; 201. reaction chamber; 202. middle axis frame; 203. motor; 204. shaft; 205. stirring frame; 206. slice; 207. cutting edge; 3. unloading base; 301. chassis base; 302. counterweight layer; 303. valve. DETAILED DESCRIPTION
[0021] The utility model provides Figure 1-4 A neutralization reactor for phosphate food additives shown in the figure comprises a main body 1; a homogenizing and slicing assembly 2 is arranged inside the main body 1, and a discharging base 3 is arranged at the bottom end of the main body 1; the homogenizing and slicing assembly 2 comprises a reaction chamber 201, a middle axis frame 202, a motor 203, a shaft 204, a stirring frame 205, a slice 206 and a cutting edge 207; the middle axis frame 202 is embedded in the middle of the top of the reaction chamber 201, the motor 203 is arranged at the top of the middle axis frame 202, and the middle of the bottom end of the motor 203 is connected to the shaft 204, stirring frames 205 are distributed around the shaft 204, and a slice 206 is arranged at the bottom of the stirring frame 205, and a cutting edge 207 is opened on one side of the slice 206;
[0022] In order to avoid the agglomeration of materials during the mixing process, a high-density chopping method is added, such as Figure 2-3 As shown, after the reactor is replenished with phosphate and various additive raw materials, the shaft 204 is driven to rotate by starting the motor 203, and the shaft 204 drives the stirring frame 205 distributed on the top and the slices 206 distributed and arranged at the bottom to rotate synchronously, so as to stir and mix the raw materials in the cavity. When the raw materials inside the reactor are agglomerated, the agglomerates will be at the bottom of the raw material solution due to their own weight. At this time, the slices 206 distributed at the bottom of the shaft 204 will rotate and cut the agglomerates, and break them up and re-mix them with the front end blade 207. The internal mixing and stirring structure of the reactor adopts the method of combining the stirring frame 205 and the slices 206 with the shaft 204 to stir and break up the agglomerates synchronously inside the equipment, and cooperate with the slices 206 structure densely arranged on both sides of the bottom to efficiently mix the agglomerates in the precipitation area, thereby improving the stirring and mixing efficiency and quality of the entire reactor in the additive production process.
[0023] like Figure 1 As shown, the main body 1 includes a kettle 101, a bracket 102, a capping frame 103 and a material inlet 104, and the brackets 102 are distributed around the bottom of the kettle 101, the capping frame 103 is arranged at the top of the kettle 101, and the material inlet 104 is opened on one side of the top of the capping frame 103;
[0024] In order to keep the kettle 101 supported during operation, Figure 1 As shown, when using this reactor, additive raw materials and the like can be put into the reactor 101 through the feed port 104. During operation, a stable support is formed by the brackets 102 distributed around the bottom of the reactor 101, which can reduce the shaking of the entire equipment. When use is completed, the sealing frame 103 fixed on the top of the reactor 101 by a fixed lock can be opened to realize the removal of the sealing frame 103 and the stirring structure connected to the whole, which is convenient for maintenance and subsequent reuse.
[0025] like Figure 4 As shown, the unloading base 3 includes a chassis base 301, a counterweight layer 302 and a valve 303, and the counterweight layer 302 is arranged around the bottom end of the chassis base 301, and the valve 303 is arranged at the bottom center of the counterweight layer 302;
[0026] Finally, in order to keep the bottom center of gravity structure of the reactor stable during processing, Figure 4 As shown, the valve 303 is connected to the inner center of the chassis seat 301. This structure is integrated with the kettle 101 through the chassis seat 301, and cooperates with the evenly distributed lead counterweight layer 302 filled in the chassis seat 301 to form a counterweight reinforcement for the center of gravity position of the bottom end of the reactor body, so that the reactor can always maintain its own center of gravity stable during operation, thereby reducing the shaking and impact of the internal structure operation on itself, and then improving the stability of the overall reactor during operation.
[0027] In summary, when the neutralization reactor for phosphate food additives is used, first, when using this reactor, the additive raw materials and the like can be put into the reactor tank 101 through the feed port 104. During operation, a stable support is formed by the brackets 102 distributed around the bottom of the reactor tank 101. After the reactor completes the replenishment of phosphate and various additive raw materials, the shaft 204 is driven to rotate by starting the motor 203, and the shaft 204 drives the stirring frame 205 distributed at the top and the slices 206 distributed at the bottom to rotate synchronously, so as to stir and mix the raw materials in the cavity. When the raw materials inside the reactor are agglomerated, the agglomerates will be at the bottom of the raw material solution due to their own weight. At this time, the shaft 204 is driven to rotate synchronously. 04 The slices 206 at the bottom will rotate and cut the lumps, break and mix them with the front blade 207 to maintain efficient mixing processing. After the mixing of the additives is completed, the valve 303 is connected to the structure at the center of the chassis seat 301. After opening the valve 303, the processed additives are taken out and collected through the valve 303. After the mixing and material taking process is completed, the fixed locks around the top of the kettle 101 can be opened along the four sides of the capping frame 103. After unlocking the fixed locks, the capping frame 103 that is installed and buckled can be taken out from the top of the equipment to realize the removal of the capping frame 103 and the stirring structure connected to the whole. Then, the taken-out frame and stirring structure are cleaned and maintained separately to facilitate repeated operation.
Claims
1. A neutralization reactor for phosphate food additives, comprising a main body (1) and a discharge base (3), characterized in that: A homogenous slicing assembly (2) is arranged inside the main body (1), and a discharging base (3) is arranged at the bottom of the main body (1). The homogenous slicing assembly (2) comprises a reaction chamber (201), a middle axis frame (202), a motor (203), a shaft (204), a stirring frame (205), a slice (206) and a cutting edge (207). The middle part of the top of the reaction chamber (201) is embedded with the middle axis frame (202), the top of the middle axis frame (202) is provided with the motor (203), and the middle part of the bottom of the motor (203) is connected with the shaft (204), the stirring frames (205) are distributed around the shaft (204), and the bottom of the stirring frame (205) is provided with a slice (206), and a cutting edge (207) is opened on one side of the slice (206).
2. A neutralization reactor for phosphate food additives according to claim 1, characterized in that: The stirring frame (205) and the slicer (206) are arranged equidistantly along both sides of the shaft (204), and the cutting edge (207) is integrated with one side of the slicer (206).
3. A neutralization reactor for phosphate food additives according to claim 1, characterized in that: The shaft (204) forms a rotating structure with the middle shaft frame (202) through the motor (203), and the middle shaft frame (202) and the reaction chamber (201) are fixedly connected.
4. A neutralization reactor for phosphate food additives according to claim 1, characterized in that: The main body (1) comprises a kettle (101), a bracket (102), a sealing frame (103) and a material inlet (104), wherein the bracket (102) is distributed around the bottom of the kettle (101), the sealing frame (103) is arranged at the top of the kettle (101), and the material inlet (104) is opened on one side of the top of the sealing frame (103).
5. A neutralization reactor for phosphate food additives according to claim 4, characterized in that: The brackets (102) are evenly distributed around the bottom of the kettle (101), and the cover frame (103) is engaged with the top of the kettle (101).
6. A neutralization reactor for phosphate food additives according to claim 1, characterized in that: The unloading base (3) comprises a chassis base (301), a counterweight layer (302) and a valve (303), wherein the counterweight layer (302) is arranged around the bottom end of the chassis base (301), and the valve (303) is arranged at the center of the bottom end of the counterweight layer (302).
7. A neutralization reactor for phosphate food additives according to claim 6, characterized in that: The valve (303) is connected to the inner center of the chassis seat (301), and the weight layer (302) is evenly filled around the inside of the chassis seat (301).