Tool for removing iron-containing sundries through electromagnet

Abstract

The utility model relates to the technical field of tools, in particular to a tool for removing iron-containing sundries through an electromagnet. In order to solve the problems that iron sundries generated by drilling a curtain wall keel are manually cleaned, and a curtain wall decorative surface is easily scratched in the cleaning process, the following technical scheme is provided: the device comprises two groups of adsorption mechanisms for adsorbing the sundries; the linkage assembly is used for driving the adsorption mechanism to rotate, and the adsorption mechanism completes collection of sundries during rotation; the operating rod is mounted at the top of the linkage assembly, and a driving mechanism is mounted in the operating rod and used for driving the adsorption mechanism to rotate. According to the metal curtain wall cleaning device, magnetic materials such as screws left on a curtain wall in the installation process of the metal curtain wall can be removed, the metal curtain wall is prevented from being scratched in the cleaning process, and the construction quality and safety of the metal curtain wall are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of tools, in particular to a tool for removing iron-containing debris with an electromagnet. Background Art

[0002] After the main building skeleton, anti-rust paint and other processes of the metal curtain wall are completed and passed the acceptance, the aluminum plate and other metal materials are installed. The main installation method is to drill holes in the curtain wall keel and then fix them with screws. However, after drilling, the iron debris generated by drilling holes in the curtain wall keel is manually cleaned, and the curtain wall decorative surface is easily scratched during the cleaning process. In view of this, the utility model proposes a tool for removing iron debris with an electromagnet. Utility Model Content

[0003] The utility model aims to provide an electromagnet iron debris removal tool to solve the problem that the curtain wall decorative surface is easily scratched during the cleaning process of iron debris produced by drilling holes in curtain wall keels in the background technology.

[0004] The technical solution of the utility model is: a tool for removing iron-containing debris with an electromagnet, comprising:

[0005] Two sets of adsorption mechanisms for adsorbing debris;

[0006] A linkage assembly for driving the adsorption mechanism to rotate, wherein the adsorption mechanism collects the debris during the rotation;

[0007] An operating rod is installed on the top of the linkage assembly, and a driving mechanism is installed in the operating rod to drive the adsorption mechanism to rotate.

[0008] Optionally, the adsorption mechanism includes an electromagnet, a conductor, and an iron ring. The two groups of electromagnets are semi-cylindrical in shape and have a concave groove structure on the surface. The two groups of electromagnets are symmetrically arranged and the opposite sides are flat. The two groups of conductors are respectively installed on the sides of the two groups of electromagnets close to each other. The iron ring is arranged between the two groups of conductors, and the conductor is in contact with the outer side of the iron ring. The iron ring is provided with a notch whose width is greater than that of the conductor.

[0009] Optionally, the adsorption mechanism also includes a protective cover arranged above the electromagnet.

[0010] Optionally, the linkage assembly includes a mounting box, the bottom of the mounting box is arc-shaped, and the remaining surfaces are rectangular, and the iron ring and the protective cover are fixedly connected to the side of the mounting box.

[0011] Optionally, the linkage assembly also includes a first shaft rod, a second shaft rod, and a connecting rod. The first shaft rod is fixedly connected to the inner wall of the installation box, the second shaft rod is rotatably connected in the installation box and both ends of the second shaft rod pass through the side walls of the installation box, and the four groups of connecting rods are respectively fixedly connected to the two ends of the second shaft rod, and the connecting rod is also fixedly connected to the electromagnet.

[0012] Optionally, the linkage assembly also includes a first gear group and a second gear group arranged in the installation box, the first gear group includes a first gear, a second gear, and a third gear, the centers of the first gear and the second gear are at the same position and there is a hole of the same size in the middle, the first gear and the second gear are both rotatably connected to the first shaft rod through the hole, and the first gear is fixedly connected to the second gear, the third gear is fixedly connected to the second shaft rod, and the second gear is meshed with the third gear.

[0013] Optionally, the second gear group includes a fourth gear, a fifth gear, a sixth gear, a third shaft rod, and a seventh gear. The centers of the fourth gear and the fifth gear are at the same position and there is a hole of the same size in the middle. The fourth gear and the fifth gear are both rotatably connected to the first shaft rod through the hole, and the fourth gear is fixedly connected to the fifth gear, the sixth gear is fixedly connected to the second shaft rod, the third shaft rod is fixed to the inner wall of the installation box, and the seventh gear is rotatably connected to the third shaft rod, and the fifth gear and the sixth gear are both meshed with the seventh gear.

[0014] Optionally, the operating rod is hollow, and a switch is installed on one side of the operating rod.

[0015] Optionally, the driving mechanism includes a mounting cover, a servo motor, a transmission rod, and an end gear. The mounting cover is installed on the middle section of the operating rod, the servo motor is installed in the mounting cover, the output end of the servo motor passes through the mounting cover and is fixedly connected to the transmission rod arranged in the operating rod, the end gear is fixedly connected to the end of the transmission rod away from the servo motor, and the first gear and the fourth gear are both meshed with the end gear.

[0016] Optionally, a collecting box is further provided on the side of the electromagnet, the collecting box is movably mounted on one side of the mounting box, and a guide bucket is further provided on the side of the collecting box close to the electromagnet.

[0017] Compared with the prior art, the utility model has the following beneficial technical effects:

[0018] The utility model sets a linkage component so that after the servo motor is started, it can drive four groups of electromagnets to rotate synchronously and in the same direction, which is convenient for adsorbing and cleaning iron-containing debris.

[0019] Furthermore, by setting the conductor and the iron ring, when the electromagnet rotates, the electromagnet is intermittently powered off, and at the same time, when the power is off, the debris adsorbed on the outside of the electromagnet enters the collection box for collection;

[0020] In summary, the utility model can remove magnetic materials such as screws left on the metal curtain wall during the installation process, prevent the metal curtain wall from being scratched during cleaning, and ensure the quality and safety of the metal curtain wall construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a stereoscopic diagram of a tool for removing ferrous debris with an electromagnet;

[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the adsorption mechanism;

[0023] Figure 3 is a schematic structural diagram of the first gear set;

[0024] Figure 4 is a schematic diagram of the structure of the second gear set;

[0025] Figure 5 is a schematic cross-sectional structure diagram of a first gear set;

[0026] Figure 6 It is a schematic diagram of the cross-sectional structure of the second gear set.

[0027] Reference numerals:

[0028] 1. Adsorption mechanism; 11. Electromagnet; 12. Conductor; 13. Iron ring; 14. Protective cover;

[0029] 2. linkage assembly; 201. mounting box; 202. first shaft; 203. second shaft; 204. connecting rod; 205. first gear; 206. second gear; 207. third gear; 208. fourth gear; 209. fifth gear; 210. sixth gear; 211. third shaft; 212. seventh gear;

[0030] 3. Operating lever; 31. Switch;

[0031] 4. Driving mechanism; 41. Mounting cover; 42. Servo motor; 43. Transmission rod; 44. End gear;

[0032] 5. Collection box; 51. Guide bucket. DETAILED DESCRIPTION

[0033] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0034] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0035] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0036] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", "fourth", "fifth", "sixth", and "seventh" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] Example

[0039] like Figure 1 and Figure 2As shown, the utility model proposes an electromagnet tool for removing iron-containing debris, including two groups of adsorption mechanisms 1 for adsorbing debris. The adsorption mechanism 1 includes an electromagnet 11, a conductor 12, and an iron ring 13. The two groups of electromagnets 11 are semi-cylindrical in shape, and have a concave groove structure on the surface, which is convenient for adsorbing screws and other debris. The two groups of electromagnets 11 are symmetrically arranged and the opposite side is a plane. The gap between the two groups of electromagnets 11 is closed by blocking magnetic materials to prevent debris from entering. The two groups of conductors 12 are respectively installed on the side where the two groups of electromagnets 11 are close to each other, and the iron ring 13 is arranged between the two groups of conductors 12, and the conductor 12 is fitted with the outer side of the iron ring 13, so that when the conductor 12 is fitted with the iron ring 13, the electromagnet 11 is energized to generate magnetic force to adsorb iron-containing debris. The electromagnet 11 and the iron ring 13 are both connected to a power supply, and the electromagnet 11 is energized to generate magnetic force when the electromagnet 11 and the iron ring 13 are connected through the conductor 12. The iron ring 13 is provided with a gap whose width is greater than that of the conductor 12. The electromagnet 11 and the conductor 12 both make circular motions around the center of the iron ring 13. When the conductor 12 moves to the gap position on the iron ring 13, the conductor 12 is powered off and the debris on its surface is detached. The adsorption mechanism 1 also includes a protective cover 14 disposed above the electromagnet 11. After the electromagnet 11 adsorbs the debris on the surface, the channel formed between the surface of the electromagnet 11 and the protective cover 14 facilitates the movement of the debris and facilitates the centralized placement of the debris into the collection box 5.

[0040] For further information, see Figure 3-6The tool also includes a linkage assembly 2 for driving the adsorption mechanism 1 to rotate, and the adsorption mechanism 1 completes the collection of debris when rotating. The linkage assembly 2 includes an installation box 201, the bottom of the installation box 201 is arc-shaped, and the other surfaces are rectangular. The installation box 201 plays a protective role on the internal structure. The iron ring 13 and the protective cover 14 are both fixedly connected to the side of the installation box 201, and the positions of the iron ring 13 and the protective cover 14 are fixed. The linkage assembly 2 also includes a first shaft rod 202, a second shaft rod 203, and a connecting rod 204. The first shaft rod 202 is fixedly connected to the inner wall of the installation box 201, and the position of the installation box 201 is fixed. The second shaft rod 203 is rotatably connected in the installation box 201 and both ends thereof penetrate the side walls of the installation box 201. The second shaft rod 203 rotates in the installation box 201 while remaining in place. Four groups of connecting rods 204 are respectively fixedly connected to the two ends of the second shaft rod 203, and the connecting rod 204 is also fixedly connected to the electromagnet 11. When the second shaft rod 203 rotates, the connecting rod 204 is driven to rotate synchronously, thereby driving the electromagnet 11 to rotate, so as to achieve the adsorption and collection of debris. The center position of the iron ring 13 and the second shaft rod 203 is kept in a straight line. The linkage assembly 2 also includes a first gear group and a second gear group arranged in the installation box 201. The first gear group includes a first gear 205, a second gear 206, and a third gear 207. The centers of the first gear 205 and the second gear 206 are all in the same position and there is a hole of the same size in the middle. The first gear 205 and the second gear 206 are both rotatably connected to the first shaft rod 202 through the hole, and the first gear 205 and the second gear 206 are fixedly connected, so that the first gear 205 and the second gear 206 rotate synchronously and remain in place when rotating. The third gear 207 is fixedly connected to the second shaft 203. When the third gear 207 rotates, it drives the second shaft 203 to rotate synchronously. The second gear 206 is meshed with the third gear 207. When the second gear 206 rotates, it drives the third gear 207 to rotate, thereby driving the second shaft 203 to rotate. The second gear set includes a fourth gear 208, a fifth gear 209, a sixth gear 210, a third shaft 211, and a seventh gear 212. The fourth gear 208 and the fifth gear 209 are located at the same center and have a hole of the same size in the middle. The fourth gear 208 and the fifth gear 209 are both rotatably connected to the first shaft 202 through the hole, and the fourth gear 208 and the fifth gear 209 are fixedly connected, so that the fourth gear 208 and the fifth gear 209 rotate synchronously and remain in place when rotating. The sixth gear 210 is fixedly connected to the second shaft 203 , the third shaft 211 is fixed to the inner wall of the installation box 201 , and the seventh gear 212 is rotatably connected to the third shaft 211 , so that the seventh gear 212 keeps rotating in place through the third shaft 211 .The fifth gear 209 and the sixth gear 210 are both meshed with the seventh gear 212, so that when the fifth gear 209 rotates, the sixth gear 210 is driven to rotate through the seventh gear 212, and the second shaft 203 is driven to rotate. The first gear 205 and the fourth gear 208 are both meshed with the end gear 44, so that when the end gear 44 rotates, the first gear 205 and the fourth gear 208 are driven to rotate synchronously, and the first gear 205 and the fourth gear 208 rotate in opposite directions. Through the setting of the seventh gear 212, the third gear 207 and the sixth gear 210 rotate in the same direction, so that the second shaft 203 rotates smoothly and drives the four groups of electromagnets 11 to rotate synchronously.

[0041] Furthermore, Figure 1 , Figure 3 and Figure 5 As shown, the tool also includes an operating rod 3 installed on the top of the linkage assembly 2, and the operating rod 3 is hollow. A switch 31 is installed on one side of the operating rod 3, and the servo motor 42 is electrically connected to the switch 31, so as to control the start and stop of the servo motor 42 when the switch 31 is pressed. A driving mechanism 4 is installed in the operating rod 3 to drive the adsorption mechanism 1 to rotate. The driving mechanism 4 includes a mounting cover 41, a servo motor 42, a transmission rod 43, and an end gear 44. The mounting cover 41 is installed in the middle section of the operating rod 3, and the position of the mounting cover 41 is fixed. The servo motor 42 is installed in the mounting cover 41, and the output end of the servo motor 42 passes through the mounting cover 41 and is fixedly connected to the transmission rod 43 set in the operating rod 3. The end gear 44 is fixedly connected to the end of the transmission rod 43 away from the servo motor 42. After the servo motor 42 is started, the end gear 44 is driven to rotate through the transmission rod 43. A collecting box 5 is also provided on the side of the electromagnet 11. The collecting box 5 is made of a magnetic blocking material to reduce the influence of the magnetic force of the electromagnet 11 on the debris collected in the collecting box 5. The collecting box 5 is movably installed on one side of the installation box 201, so that the debris in the collecting box 5 can be cleaned after the collecting box 5 is disassembled. A guide bucket 51 is also provided on the side of the collecting box 5 close to the electromagnet 11 to play a guiding role.

[0042] In this embodiment, the switch 31 is pressed, and the servo motor 42 is started. The servo motor 42 drives the end gear 44 to rotate through the transmission rod 43. At this time, the end gear 44 is meshed with the first gear 205 and the fourth gear 208, driving the first gear 205 and the fourth gear 208 to rotate synchronously, and their rotation directions are opposite. At the same time, the second gear 206 and the fifth gear 209 rotate synchronously, and their rotation directions are opposite. Since the third gear 207 is meshed with the second gear 206, the second gear 206 drives the third gear 207 to rotate when rotating, and the rotation direction of the third gear 207 is the same as that of the fifth gear 209. Since the seventh gear 212 is fixed in position by the third shaft 211, the fifth gear 209 is meshed with the seventh gear 212, so that when the fifth gear 209 rotates, the seventh gear 212 is driven to rotate synchronously, and the rotation direction of the third gear 207 is opposite to that of the seventh gear 212. Since the seventh gear 212 is meshed with the sixth gear 210, the third gear 207 and the sixth gear 210 rotate synchronously, and their rotation directions are the same, thereby driving the second shaft rod 203 fixedly connected to the third gear 207 and the sixth gear 210 to rotate, and the second shaft rod 203 rotates smoothly in the installation box 201. Thus, when the second shaft rod 203 rotates, the multiple groups of electromagnets 11 are driven to rotate synchronously through the multiple groups of connecting rods 204 fixedly connected at both ends thereof, and at this time, the multiple groups of electromagnets 11 perform circular motions around the center position of the iron ring 13, and drive the conductor 12 to rotate at the same time. When the conductor 12 is attached to the outside of the iron ring 13, the electromagnet 11 is energized to generate magnetic force, and when it is close to the sundries, the sundries are adsorbed to the surface of the electromagnet 11, and the sundries are driven to move along with the rotation of the electromagnet 11, and the sundries move in the channel formed between the electromagnet 11 and the protective cover 14. When the conductor 12 moves to the notch position on the iron ring 13, the electromagnet 11 is suddenly powered off, and as the electromagnet 11 continues to rotate, the debris on the surface of the electromagnet 11 can be driven into the collection box 5 for collection. After the collection box 5 is full, it can be removed from one side of the installation box 201 and the debris therein can be cleaned. The screws and other magnetic materials left on the curtain wall during the installation process of the metal curtain wall can be removed, saving the traditional manual cleaning method, preventing the metal curtain wall from being scratched during cleaning, and ensuring the quality and safety of the metal curtain wall construction.

[0043] The above specific embodiment is only an optional embodiment of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above embodiment, those skilled in the art can make various alternative improvements and combinations to the above specific embodiment.

Claims

1. A tool for removing iron-containing debris with an electromagnet, characterized in that: include: Two sets of adsorption mechanisms (1) for adsorbing debris; A linkage assembly (2) for driving the adsorption mechanism (1) to rotate, wherein the adsorption mechanism (1) collects the debris during the rotation; An operating rod (3) is installed on the top of the linkage assembly (2), and a driving mechanism (4) is installed in the operating rod (3) for driving the adsorption mechanism (1) to rotate.

2. The electromagnet iron removal tool according to claim 1, characterized in that: The adsorption mechanism (1) comprises an electromagnet (11), a conductor (12), and an iron ring (13); the two groups of electromagnets (11) are both semi-cylindrical in shape and have a concave groove structure on the surface; the two groups of electromagnets (11) are symmetrically arranged and the opposite sides are flat; the two groups of conductors (12) are respectively installed on the sides of the two groups of electromagnets (11) close to each other; the iron ring (13) is arranged between the two groups of conductors (12), and the conductor (12) is in contact with the outer side of the iron ring (13); and a notch with a width greater than that of the conductor (12) is opened on the iron ring (13).

3. The electromagnet iron-containing debris removal tool according to claim 2, characterized in that: The adsorption mechanism (1) further comprises a protective cover (14) arranged above the electromagnet (11).

4. The electromagnet iron-containing debris removal tool according to claim 3, characterized in that: The linkage assembly (2) comprises an installation box (201), the bottom of the installation box (201) is arc-shaped, and the remaining surfaces are rectangular, and the iron ring (13) and the protective cover (14) are both fixedly connected to the side of the installation box (201).

5. The electromagnet iron-containing debris removal tool according to claim 4, characterized in that: The linkage assembly (2) further comprises a first shaft rod (202), a second shaft rod (203), and a connecting rod (204); the first shaft rod (202) is fixedly connected to the inner wall of the installation box (201); the second shaft rod (203) is rotatably connected in the installation box (201) and both ends thereof penetrate the side wall of the installation box (201); four groups of connecting rods (204) are respectively fixedly connected to the two ends of the second shaft rod (203); and the connecting rods (204) are also fixedly connected to the electromagnet (11).

6. The electromagnet iron-containing debris removal tool according to claim 5, characterized in that: The linkage assembly (2) further comprises a first gear group and a second gear group which are arranged in the installation box (201); the first gear group comprises a first gear (205), a second gear (206), and a third gear (207); the centers of the first gear (205) and the second gear (206) are at the same position and have a hole of the same size in the middle; the first gear (205) and the second gear (206) are rotatably connected to the first shaft (202) through the hole; the first gear (205) and the second gear (206) are fixedly connected; the third gear (207) is fixedly connected to the second shaft (203), and the second gear (206) is meshed with the third gear (207).

7. The electromagnet iron-containing debris removal tool according to claim 6, characterized in that: The second gear group comprises a fourth gear (208), a fifth gear (209), a sixth gear (210), a third shaft (211), and a seventh gear (212); the centers of the fourth gear (208) and the fifth gear (209) are at the same position and have a hole of the same size in the middle; the fourth gear (208) and the fifth gear (209) are rotatably connected to the first shaft (202) through the hole, and the fourth gear (208) and the fifth gear (209) are fixedly connected; the sixth gear (210) is fixedly connected to the second shaft (203); the third shaft (211) is fixed to the inner wall of the installation box (201), and the seventh gear (212) is rotatably connected to the third shaft (211); and the fifth gear (209) and the sixth gear (210) are meshed with the seventh gear (212).

8. The electromagnet iron-containing debris removal tool according to claim 7, characterized in that: The operating rod (3) is hollow, and a switch (31) is installed on one side of the operating rod (3).

9. The electromagnet iron-containing debris removal tool according to claim 8, characterized in that: The driving mechanism (4) comprises a mounting cover (41), a servo motor (42), a transmission rod (43), and an end face gear (44); the mounting cover (41) is mounted on the middle section of the operating rod (3); the servo motor (42) is mounted in the mounting cover (41); the output end of the servo motor (42) passes through the mounting cover (41) and is fixedly connected to the transmission rod (43) arranged in the operating rod (3); the end face gear (44) is fixedly connected to the end of the transmission rod (43) away from the servo motor (42); and the first gear (205) and the fourth gear (208) are both meshed with the end face gear (44).

10. The electromagnet iron-containing debris removal tool according to claim 4, characterized in that: A collecting box (5) is also provided on the side of the electromagnet (11), the collecting box (5) is movably mounted on one side of the mounting box (201), and a guide bucket (51) is also provided on the side of the collecting box (5) close to the electromagnet (11).

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