Precise forming device for high-hardness metal part

By designing a precision molding device for high-hardness metal parts including mounting base, upper mounting plate and hydraulic cylinder, the problem of difficult stamping seat replacement in the prior art is solved, convenient mold replacement and precise molding are achieved, and suitable for a variety of stamping molds.

CN222642968UActive Publication Date: 2025-03-21SUZHOU ZHENGCHUN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421301095.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-21
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

Existing precision metal stamping devices are difficult to install and require additional customization when replacing stamping seats and storage seats, which adds cost and complexity.

Method used

A high-hardness metal parts precision molding device is designed. Through the installation base, upper mounting plate and hydraulic cylinder, the upper mold seat can be easily installed and disassembled. Adjustable mounting screw holes are opened on the installation base and upper mounting plate, which is suitable for stamping molds of various sizes and models.

Benefits of technology

It improves the convenient replacement and installation accuracy of stamping seats, reduces labor costs during the replacement process, and is suitable for a variety of stamping molds, improving the accuracy of molded metal parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of metal piece machining, and discloses a high-hardness metal piece precision forming device, a mounting bottom plate is embedded in the surface of the upper end of a mounting base, a lower die holder is mounted on the surface of the upper end of the mounting bottom plate through a sunk screw, and a mounting top plate is mounted at the top end of a supporting column through a screw; first hydraulic cylinders are symmetrically mounted on the left side and the right side of the upper portion of the mounting top plate, a mounting sliding seat is mounted among the four supporting columns in an up-down sliding mode, push rods of the first hydraulic cylinders penetrate through the mounting top plate and are fixed to the upper surface of the mounting sliding seat below, and an upper mounting plate is mounted on the mounting sliding seat. An upper die base is mounted at the bottom end of the upper mounting plate through sunk screws, a worker does not need to lift the upper die base during mounting or dismounting, convenience is improved, the upper die base and a lower die base are mounted after being combined together, the upper die base can be located over the lower die base, the precision during punching can be guaranteed, and the precision of a formed metal piece is higher.
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Description

Technical Field

[0001] The utility model relates to the field of metal parts processing, in particular to a high-hardness metal parts precision molding device. Background Art

[0002] Precision metal parts include precision plastic metal parts, precision stamping metal parts, precision turning metal parts, etc., which are widely used in the manufacture of precision equipment in the electronics, clocks, aviation, chemical, agriculture, medicine and other industries. A precision metal parts continuous stamping forming control device is disclosed in the Chinese utility model patent with the announcement number CN220277991U. The precision metal parts continuous stamping forming control device can easily replace the stamping seat and the storage seat, so that the device can be used for stamping work of different precision metal parts, increasing its scope of application.

[0003] Regarding the above-mentioned related technologies, the inventor believes that the following defects exist: In the above-mentioned structure, when replacing the stamping seat and the storage seat, it is necessary to remove the bolts on the stamping seat and the storage seat, take the stamping seat out of the installation slot, and take the storage seat out of the top slot, and then the stamping seat and the storage seat can be replaced. Generally speaking, the lower stamping seat and the storage seat are heavier. When installing the lower stamping seat, it is necessary to lift it up and align it in the installation slot. Its installation is more difficult, and different lower stamping seats have different sizes. The overall situation of the installation slot remains unchanged, and the lower stamping seat needs to be customized to match the installation slot, which increases the cost. To this end, we designed a high-hardness metal parts precision forming device. Utility Model Content

[0004] In order to solve the technical problem of inconvenient replacement of a lower punching seat, the utility model provides a high-hardness metal parts precision forming device.

[0005] The utility model is implemented by the following technical scheme: a high-hardness metal parts precision forming device, including a mounting base, the upper surface of the mounting base is embedded with a mounting bottom plate, the upper surface of the mounting bottom plate is installed with a lower die seat by countersunk screws, support columns are vertically installed at the four corners of the mounting base, a mounting top plate is installed at the top of the support column by screws, a hydraulic cylinder is symmetrically installed on the left and right sides above the mounting top plate, and a mounting slide is installed between the four support columns for sliding up and down, the push rod of the hydraulic cylinder passes through the mounting top plate and is fixed to the upper surface of the mounting slide below, an upper mounting plate is installed on the mounting slide, an upper die seat is installed on the bottom end of the upper mounting plate by countersunk screws, and the upper die seat is directly above the lower die seat.

[0006] As a further improvement of the above-mentioned scheme, a mounting groove is opened in the middle of the upper surface of the mounting base, and the mounting base plate is placed in the mounting groove and fixed by countersunk screws. The mounting base can be removed as needed, so as to facilitate the opening of mounting screw holes on its upper surface that match the new stamping die. In subsequent work, it is suitable for the installation of stamping dies of various sizes and models.

[0007] As a further improvement of the above scheme, a plurality of mounting screw holes 1 are provided on the upper surface of the mounting base, and the positions and number of the mounting screw holes 1 correspond to the positions and number of the screw holes of the lower die base, and the two are fixed by countersunk screws. A plurality of mounting screw holes 2 are provided on the upper surface of the upper mounting plate, and the positions and number of the mounting screw holes 2 correspond to the positions and number of the screw holes of the upper die base, and the two are fixed by countersunk screws. Mounting screw holes 1 and 2 matching the new stamping die can be provided on the mounting base and the upper mounting plate, which are suitable for the installation of stamping dies of various sizes and models in subsequent work, and can ensure the accuracy of the upper and lower positioning of the stamping die, so that the formed metal parts have higher precision.

[0008] As a further improvement of the above solution, the upper and lower surfaces of the mounting slide are penetrated with mounting notches, and the length and width of the mounting notches are smaller than the length and width of the upper mounting plate. The upper mounting plate can be quickly mounted on the mounting slide by screws, and is easy to disassemble, and thus easy to open in subsequent operations. Mounting screw hole 2 that matches the new stamping die.

[0009] As a further improvement of the above scheme, sliding holes are opened at the four corners of the mounting slide. The mounting slide passes through the support column through the sliding holes and is slid up and down. The support column can guide it, making its operation more stable and improving the processing accuracy.

[0010] As a further improvement of the above scheme, a through hole is opened at the center of the upper surface of the mounting top plate, hydraulic cylinder 2 is installed above the mounting top plate, and the push rod of hydraulic cylinder 2 passes through the through hole and is placed below the mounting top plate, and a contact circular plate is installed at the bottom end of the push rod of hydraulic cylinder 2, and the contact circular plate is in contact with the upper surface of the upper mounting plate but not connected. Hydraulic cylinder 2 can apply a force to the center of the upper mounting plate, so that the overall force is more uniform, thereby enabling the upper mold base to better process and shape the metal parts below.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The utility model installs the upper die seat and the lower die seat on the upper mounting plate and the mounting bottom plate respectively, and the upper die seat can be installed or disassembled after being closed on the upper die seat. Workers do not need to lift the upper die seat when installing or disassembling, which improves convenience. The upper die seat and the lower die seat are installed after being closed together, so that the upper die seat can be directly above the lower die seat, which can ensure the accuracy during stamping and make the formed metal parts more accurate.

[0013] 2. The mounting base and the upper mounting plate can be quickly disassembled, so that mounting screw holes 1 and 2 that match the new stamping die can be opened on the mounting base and the upper mounting plate. In subsequent work, it is suitable for the installation of stamping dies of various sizes and models, and can ensure the accuracy of the upper and lower positioning of the stamping die, so that the formed metal parts have higher precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a high-hardness metal part precision molding device provided by the utility model;

[0015] Figure 2 for Figure 1 Schematic diagram of the bottom structure;

[0016] Figure 3 for Figure 1 A schematic diagram of the structure in which the upper mounting plate is not installed;

[0017] Figure 4 for Figure 1 Schematic diagram of the structure of the middle and upper mounting plate.

[0018] Description of main symbols:

[0019] 1. Install the base; 2. Install the bottom plate; 21. Install screw hole one; 3. Lower die seat; 31. Upper die seat; 4. Support column; 5. Install the slide seat; 51. Install the notch; 6. Upper mounting plate; 61. Install screw hole two; 7. Install the top plate; 8. Hydraulic cylinder one; 9. Hydraulic cylinder two; 91. Contact circular plate. DETAILED DESCRIPTION

[0020] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0021] Example:

[0022] Please combine Figure 1-Figure 4A high-hardness metal part precision forming device of the present embodiment includes a mounting base 1, a mounting base plate 2 is embedded in the upper end surface of the mounting base 1, a lower die seat 3 is installed on the upper end surface of the mounting base plate 2 by countersunk screws, support columns 4 are vertically installed at the four corners of the mounting base 1, a mounting top plate 7 is installed on the top of the support column 4 by screws, a hydraulic cylinder 8 is symmetrically installed on the left and right sides above the mounting top plate 7, and a mounting slide 5 is installed between the four support columns 4 for sliding up and down movement, a push rod of the hydraulic cylinder 8 passes through the mounting top plate 7 and is fixed to the upper surface of the mounting slide 5 below, an upper mounting plate 6 is installed on the mounting slide 5, an upper die seat 31 is installed on the bottom of the upper mounting plate 6 by countersunk screws, and the upper die seat 31 is directly above the lower die seat 3.

[0023] An installation groove is opened in the middle of the upper surface of the installation base 1, and the installation base plate 2 is placed in the installation groove and fixed by countersunk screws. The installation base 1 can be removed as needed, so as to facilitate the opening of a mounting screw hole 21 on its upper surface that matches the new stamping die. In subsequent work, it is suitable for the installation of stamping dies of various sizes and models.

[0024] A plurality of mounting screw holes 21 are provided on the upper surface of the mounting base 1, and the positions and number of the mounting screw holes 21 correspond to the positions and number of the screw holes of the lower die base 3, and the two are fixed by countersunk screws. A plurality of mounting screw holes 61 are provided on the upper surface of the upper mounting plate 6, and the positions and number of the mounting screw holes 61 correspond to the positions and number of the screw holes of the upper die base 31, and the two are fixed by countersunk screws. The mounting base 1 and the upper mounting plate 6 can both be provided with mounting screw holes 21 and mounting screw holes 61 that match the new stamping die, which are suitable for the installation of stamping dies of various sizes and models in subsequent work, and can ensure the accuracy of the upper and lower positioning of the stamping die, so that the formed metal parts have higher precision.

[0025] The upper and lower surfaces of the mounting slide 5 are penetrated with mounting notches 51, and the length and width of the mounting notches 51 are smaller than the length and width of the upper mounting plate 6. The upper mounting plate 6 can be quickly mounted on the mounting slide 5 by screws, and is easy to disassemble, and is convenient for opening in subsequent operations. The second mounting screw hole 61 matches the new stamping die.

[0026] Slide holes are provided at the four corners of the installation slide 5. The installation slide 5 passes through the support column 4 through the slide holes and slides up and down. The support column 4 can guide it, making its operation more stable and improving the processing accuracy.

[0027] A through hole is provided at the center of the upper surface of the mounting top plate 7, and the hydraulic cylinder 29 is installed above the mounting top plate 7, and the push rod of the hydraulic cylinder 29 passes through the through hole and is placed below the mounting top plate 7. A contact circular plate 91 is installed at the bottom end of the push rod of the hydraulic cylinder 29, and the contact circular plate 91 is in contact with the upper surface of the upper mounting plate 6 but not connected. The hydraulic cylinder 29 can apply a force to the center of the upper mounting plate 6, so that the overall force is more uniform, so that the upper mold base 31 can better process and shape the metal parts below.

[0028] The implementation principle of a high-hardness metal part precision forming device in the embodiment of the present application is as follows: when stamping, the metal part is placed above the lower die seat 3, and the push rods of the two hydraulic cylinders 1 8 and the hydraulic cylinder 2 9 will move downward synchronously, thereby causing the upper die seat 31 to move downward and stamp the metal part below;

[0029] When it is necessary to replace the upper die base 31 and the lower die base 3, first move the upper die base 31 downward and place it in the lower die base 3. At this time, the countersunk screws between the upper die base 31 and the upper mounting plate 6 can be removed, and the countersunk screws between the lower die base 3 and the mounting base plate 2 can be removed. At this time, the upper die base 31 and the lower die base 3 are respectively disconnected from the upper mounting plate 6 and the mounting base plate 2, and the mounting slide 5 and the upper mounting plate 6 are moved up as a whole, and the upper die base 31 and the lower die base 3 can be removed, and then the new upper die base 31 is closed above the upper die base 31, and the lower die base 3 is placed on the mounting base plate 2, and the position and number of the mounting screw holes 21 between them correspond to the position and number of the screw holes of the lower die base 3, and they are fixed by countersunk screws, and then the mounting slide 5 and the upper mounting plate 6 are moved downward as a whole, and the upper die base 31 and the upper mounting plate 6 are fixed by countersunk screws;

[0030] When the replaced upper die seat 31 and lower die seat 3 are new die, the push rod of the hydraulic cylinder 2 9 can be moved up independently after the upper die seat 31 and lower die seat 3 are removed by the above operation, and then the screws between the upper mounting plate 6 and the mounting slide 5 are removed, and the upper mounting plate 6 is removed, and the mounting base plate 2 can also be taken out from the mounting base 1, and the mounting screw hole 1 21 and the mounting screw hole 2 61 matching the new stamping die are opened on the mounting base plate 2 and the upper mounting plate 6;

[0031] By installing the upper die base 31 and the lower die base 3 on the upper mounting plate 6 and the mounting bottom plate 2 respectively, and the upper die base 31 can be placed on the upper part of the lower die base 3 before installation or removal, workers do not need to lift the upper die base 31 during installation or removal, which improves convenience. The upper die base 31 and the lower die base 3 are placed together before installation, so that the upper die base 31 can be placed directly above the lower die base 3, which can ensure the accuracy during stamping and make the formed metal parts more accurate.

[0032] The mounting base 1 and the upper mounting plate 6 can be quickly disassembled, so that mounting screw hole 1 21 and mounting screw hole 2 61 matching the new stamping die can be opened on the mounting base 1 and the upper mounting plate 6. In subsequent work, it is suitable for the installation of stamping dies of various sizes and models, and can ensure the accuracy of the upper and lower positioning of the stamping die, so that the formed metal parts have higher precision.

[0033] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A high-hardness metal part precision molding device, comprising a mounting base (1), characterized in that: The upper surface of the mounting base (1) is embedded with a mounting base plate (2), and the upper surface of the mounting base plate (2) is installed with a lower mold base (3) by countersunk screws. Support columns (4) are vertically installed at the four corners of the mounting base (1), and a mounting top plate (7) is installed on the top of the support column (4) by screws. Hydraulic cylinders (8) are symmetrically installed on the left and right sides above the mounting top plate (7), and a mounting slide (5) is installed between the four support columns (4) to slide up and down. The push rod of the hydraulic cylinder (8) passes through the mounting top plate (7) and is fixed to the upper surface of the mounting slide (5) below. An upper mounting plate (6) is installed on the mounting slide (5), and an upper mold base (31) is installed on the bottom of the upper mounting plate (6) by countersunk screws, and the upper mold base (31) is located directly above the lower mold base (3).

2. A high-hardness metal part precision molding device as claimed in claim 1, characterized in that: A mounting groove is provided in the middle of the upper surface of the mounting base (1), and the mounting base plate (2) is placed in the mounting groove and fixed by countersunk screws.

3. A high-hardness metal precision forming device as claimed in claim 1, characterized in that: The upper surface of the mounting base (1) is provided with a plurality of mounting screw holes (21), the positions and number of the mounting screw holes (21) correspond to the positions and number of the screw holes of the lower die base (3), and the two are fixed by countersunk screws; The upper surface of the upper mounting plate (6) is provided with a plurality of mounting screw holes (61), the positions and number of the mounting screw holes (61) correspond one to one with the positions and number of the screw holes of the upper die seat (31), and the two are fixed by countersunk screws.

4. A high-hardness metal precision forming device as claimed in claim 1, characterized in that: The upper and lower surfaces of the installation slide seat (5) are penetrated by installation notches (51), and the length and width of the installation notches (51) are smaller than the length and width of the upper installation plate (6).

5. A high-hardness metal precision forming device as claimed in claim 1, characterized in that: Sliding holes are provided at the four corners of the installation slide (5), and the installation slide (5) passes through the support column (4) through the sliding holes and is slidably arranged up and down.

6. A high-hardness metal precision forming device as claimed in claim 1, characterized in that: A through hole is provided at the center of the upper surface of the mounting top plate (7), and the second hydraulic cylinder (9) is mounted above the mounting top plate (7), and the push rod of the second hydraulic cylinder (9) passes through the through hole and is placed below the mounting top plate (7), and a contact circular plate (91) is installed at the bottom end of the push rod of the second hydraulic cylinder (9), and the contact circular plate (91) is in contact with the upper surface of the upper mounting plate (6) but is not connected.

Citation Information

Patent Citations

  • Continuous punch forming control device for precise metal parts

    CN220277991U