Grinding head for gravure machining of printing plate roller

By designing the grinding head for printing plate rollers, using arc-shaped grinding blocks and side grinding mechanisms, the problem of mismatch between the existing grinding device and the surface of the plate roller is solved, and a more efficient grinding process and better grinding quality is achieved.

CN222644191UActive Publication Date: 2025-03-21HANGZHOU YUNJIN SPECIAL PLATE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421390113.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-21
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing plate roller grinding device uses a flat grinding head that does not match the outer circular surface of the plate roller, resulting in a long grinding time and low efficiency.

Method used

A grinding head for gravure processing of printing plate rollers is designed, and a first grinding plate plate and a side grinding mechanism are used to perform multiple grinding of the plate rollers in conjunction with the first grinding plate to improve the grinding efficiency.

Benefits of technology

Through the design of arc-shaped grinding blocks, it can effectively match the outer circular surface of the plate roller, significantly shorten the grinding time, improve grinding efficiency, and effectively remove flying catkins through the exhaust fan and dust accumulation components to ensure grinding quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222644191U_ABST
    Figure CN222644191U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of printing roller machining, and particularly relates to a grinding head for printing roller gravure machining, which comprises a first grinding plate and a mounting plate, the first grinding plate is mounted at the lower end of the mounting plate, a mounting frame is mounted at the lower end of the mounting plate, and side grinding mechanisms are mounted on the left and right sides of the lower end of the mounting plate. The side grinding mechanism comprises a plurality of arc-shaped rods, the other ends of the arc-shaped rods are elastically hinged to grinding blocks, the arc-shaped rods on the same side are jointly connected with transmission rods, the two transmission rods are jointly provided with a driving mechanism, a plurality of ventilation grooves are formed between the mounting plate and the side grinding mechanism, and an exhaust fan communicating with the ventilation grooves is mounted at the upper end of the mounting plate. A dust accumulation assembly is installed in the ventilation groove. Rotation of the driving mechanism can be controlled according to different sizes of the printing roller, then the transmission rod drives the arc-shaped rod and the grinding block to rotate to be in an arc shape, multiple grinding is conducted on the printing roller in cooperation with the first grinding plate, and the grinding efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of plate roller processing, and in particular relates to a grinding head used for gravure processing of a printing plate roller. Background Art

[0002] The plate roller is a key tool used in the printing industry. The production process of the plate roller includes: the steel roller blank (generally made of seamless steel pipe or coil) is machined, including matching, rough processing, fine processing and other steps, and then copper plating, including cleaning, electrolytic degreasing, nickel plating, copper plating, grinding, polishing and other processes. Next is electric carving, including large plate splicing, engraving, etc., and finally chrome plating, including cleaning, degreasing, chrome plating, polishing and other steps; the steel rod blank needs to be ground on the surface during the machining process, so as to facilitate subsequent electric carving and other operations;

[0003] Existing plate roller grinding devices usually use a flat grinding head, which does not match the arc surface of the outer circle of the plate roller. Therefore, the processing equipment is required to continuously drive the plate roller to rotate while cooperating with the flat grinding head for grinding. This grinding method takes a long time and therefore needs to be improved. Summary of the invention

[0004] The purpose of the utility model is to provide a grinding head for gravure processing of a printing plate roller, so as to solve the problems existing in the background technology.

[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0006] A grinding head for gravure processing of a printing plate roller, comprising a first grinding plate and a mounting plate, wherein the first grinding plate is mounted on the lower end of the mounting plate, a mounting frame matching the first grinding plate is mounted on the lower end of the mounting plate, side grinding mechanisms are mounted on both left and right sides of the lower end of the mounting plate, the side grinding mechanisms comprise a plurality of arc-shaped rods rotatably connected to the mounting frame, a plurality of the arc-shaped rods having grinding blocks elastically hinged at the other ends, a plurality of the arc-shaped rods on the same side are commonly connected to a transmission rod, and a driving mechanism is commonly mounted on two of the transmission rods;

[0007] A plurality of ventilation slots are provided between the mounting plate and the side grinding mechanism, and the plurality of ventilation slots are interconnected. An exhaust fan connected to the ventilation slots is installed at the upper end of the mounting plate, and a dust collection assembly is installed inside the ventilation slots.

[0008] The grinding block comprises an elastic hinge plate elastically hinged to the arc rod, a plurality of first springs are installed at the lower end of the elastic hinge plate, a second grinding plate is installed together with the plurality of first springs, and a rubber column is installed between the second grinding plate and the elastic hinge plate.

[0009] The driving mechanism comprises a transmission gear fixedly mounted on the transmission rod, a driving gear rotatably connected to the inside of the mounting plate and meshing with the transmission gear, and a brake motor transmission-connected to the driving gear is mounted inside the mounting plate.

[0010] The dust collection component includes a filter plate, the ventilation slot includes an air inlet slot, a connecting slot and an air outlet slot that are interconnected, the air outlet slot is connected to the exhaust fan, the filter plate is fixedly installed inside the barrel slot, and a slope is provided between the air inlet slot and the connecting slot.

[0011] The transmission rod is provided with a plurality of threaded sections matching the connecting grooves, and the threaded sections are threadedly connected with scraping strips abutting against the filter plate.

[0012] The two side grinding mechanisms are arranged to support each other left and right, and the two side grinding mechanisms are staggered front and back.

[0013] The utility model can control the rotation of the driving mechanism according to the different sizes of the plate roller, so that the transmission rod drives the arc rod and the grinding block to rotate into an arc, cooperates with the first grinding plate to perform multiple grinding on the plate roller, and improves the grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.

[0015] Figure 1 This is a schematic structural diagram of a grinding head for gravure processing of a printing plate roller according to the utility model;

[0016] Figure 2 This is a schematic diagram of the first cross-sectional structure of a grinding head for gravure processing of a printing plate roller according to the utility model;

[0017] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0018] Figure 4 This is a schematic diagram of the second cross-sectional structure of a grinding head for gravure processing of a printing plate roller according to the utility model;

[0019] Figure 5 for Figure 4 A schematic diagram of the enlarged structure at B in the middle;

[0020] Figure 6 This is a schematic diagram of the third cross-sectional structure of a grinding head for gravure processing of a printing plate roller according to the utility model;

[0021] Figure 7 for Figure 6 Schematic diagram of the enlarged structure at point C in the middle.

[0022] The main component symbols are described as follows:

[0023] The first grinding plate 1, the mounting plate 11, the mounting frame 12, the arc rod 13, the grinding block 14, the transmission rod 15, the exhaust fan 17, the elastic hinge plate 20, the first spring 21, the second grinding plate 22, the rubber column 23, the transmission gear 24, the driving gear 25, the brake motor 26, the filter plate 27, the air inlet slot 28, the connecting slot 29, the air outlet slot 30, the inclined surface 31, the threaded section 32, and the scraper strip 33. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Example 1: Figure 1-7 As shown, a grinding head for gravure processing of a printing plate roller of the utility model comprises a first grinding plate 1 and a mounting plate 11, wherein the first grinding plate 1 is mounted on the lower end of the mounting plate 11, and a mounting frame 12 matching the first grinding plate 1 is mounted on the lower end of the mounting plate 11, and side grinding mechanisms are mounted on both left and right sides of the lower end of the mounting plate 11, wherein the side grinding mechanisms comprise a plurality of arc-shaped rods 13 rotatably connected to the mounting frame 12, and a plurality of the arc-shaped rods 13 are elastically hinged with grinding blocks 14 at the other ends, and a plurality of the arc-shaped rods 13 on the same side are commonly connected with a transmission rod 15, and a driving mechanism is commonly mounted on two of the transmission rods 15;

[0026] A plurality of ventilation slots are provided between the mounting plate 11 and the side grinding mechanism, and the plurality of ventilation slots are interconnected. An exhaust fan 17 connected to the ventilation slots is installed at the upper end of the mounting plate 11, and a dust collection assembly is installed inside the ventilation slots 16.

[0027] During installation, the mounting plate 11 is connected to the gravure printing plate roller processing equipment. In the initial state, the upper side of the grinding block 14 abuts against the lower end of the mounting plate 11. Such a plurality of grinding blocks 14 are flush with the first grinding plate 1, which is convenient for storing the grinding head when not in use.

[0028] When the plate roller needs to be ground, the two transmission rods 15 are driven by the driving mechanism to rotate in opposite directions, so that the ends of the two arc-shaped rods 13 move downward. The downward rotation of the arc-shaped rods 13 will cause the grinding block 14 to rotate downward. Since the grinding block 14 is elastically hinged with the arc-shaped rods 13, it will be slightly deflected when the grinding block 14 is attached to the plate roller, so that the grinding block 14 and the first grinding plate 1 are attached to the plate roller, and then the plate roller is ground in the process of driving the plate roller to rotate in coordination with the processing equipment. When encountering plate rollers of different sizes, the driving mechanism can drive the arc-shaped rods 13 to rotate at different angles to control the rotation angle of the grinding block 14, so that all sizes of plate rollers can be abutted against the first grinding plate 1 and the two side grinding mechanisms, and repeated grinding is performed to improve the grinding efficiency; at the same time, the exhaust fan 17 located between the first grinding plate 1 and the side grinding mechanism can cooperate with the dust accumulation component to suck the flying catkins at the grinding place of the side grinding mechanism and the first grinding plate 1 to avoid adhering to the surface of the plate roller and affecting the subsequent grinding. .

[0029] The utility model can control the rotation of the driving mechanism according to the different sizes of the plate roller, so that the transmission rod 15 drives the arc rod 13 and the grinding block 14 to rotate into an arc, and cooperates with the first grinding plate 1 to grind the plate roller multiple times, thereby improving the grinding efficiency.

[0030] Embodiment 2: Further improvement is made on the basis of Embodiment 1, the grinding block 14 includes an elastic hinge plate 20 elastically hinged to the arc rod 13, a plurality of first springs 21 are installed at the lower end of the elastic hinge plate 20, a second grinding plate 22 is installed together with the plurality of first springs 21, and a rubber column 23 is installed between the second grinding plate 22 and the elastic hinge plate 20.

[0031] The plurality of first springs 21 and the plurality of rubber columns 23 play an elastic connection role for the second grinding plate 22, so that the second grinding plate 22 can naturally fit with the plate roller. At the same time, the connection of the rubber column 23 can make the first grinding plate 22 deviate and play a connecting role at the same time, so as to prevent the second grinding plate 22 from being away from the elastic hinge plate 20.

[0032] The driving mechanism includes a transmission gear 24 fixedly mounted on the transmission rod 15 , a driving gear 25 meshing with the transmission gear 24 is rotatably connected inside the mounting plate 11 , and a brake motor 26 transmission-connected to the driving gear 25 is installed inside the mounting plate 11 .

[0033] The brake motor 26 drives the driving gear 25 to rotate, and then drives the two transmission gears 24 to rotate in opposite directions, which will drive the two transmission rods 15 to rotate in opposite directions, and then control the two grinding blocks 14 to move closer to or away from each other.

[0034] The dust collection assembly includes a filter plate 27, the ventilation slot includes an air inlet slot 28, a connecting slot 29 and an air outlet slot 30 that are interconnected, the air outlet slot 30 is connected to the exhaust fan 17, the filter plate 27 is fixedly installed inside the barrel slot 29, and an inclined surface 31 is provided between the air inlet slot 28 and the connecting slot 29. The filter plate 27 can block flying catkins entering the air inlet slot 28 and the connecting slot 29, so that wind and air pass through the filter plate 27 and are extracted by the exhaust fan 17, so that the flying catkins of the grinding can be prevented from affecting the subsequent grinding.

[0035] The transmission rod 15 is provided with a plurality of threaded sections 32 matching the connecting grooves 29, and the threaded sections 32 are threadedly connected with scraper strips 33 abutting against the filter plate 27. When the transmission rod 15 is adjusted to restore the initial state after the plate roller is processed, the threaded sections 32 will be driven to rotate, and then the scraper strips 33 slidably connected to the mounting frame 12 will scrape the surface of the filter plate 27 to clean the accumulated dust, and the dust will slide down from the inclined surface, and at this time, a dust collecting device such as a garbage bag can be used to collect the dust.

[0036] The two side grinding mechanisms are arranged to support each other left and right, and the two side grinding mechanisms are staggered front and back.

[0037] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A grinding head for gravure processing of a printing plate roller, comprising a first grinding plate and a mounting plate, characterized in that: The first grinding plate is mounted on the lower end of the mounting plate, a mounting frame matching the first grinding plate is mounted on the lower end of the mounting plate, side grinding mechanisms are mounted on both the left and right sides of the lower end of the mounting plate, the side grinding mechanisms include a plurality of arc-shaped rods rotatably connected to the mounting frame, a plurality of the arc-shaped rods are elastically hinged with grinding blocks at the other ends, a plurality of the arc-shaped rods on the same side are commonly connected to a transmission rod, and a driving mechanism is commonly mounted on two of the transmission rods; A plurality of ventilation slots are provided between the mounting plate and the side grinding mechanism, and the plurality of ventilation slots are interconnected. An exhaust fan connected to the ventilation slots is installed at the upper end of the mounting plate, and a dust collection assembly is installed inside the ventilation slots.

2. A grinding head for gravure processing of a printing plate roller according to claim 1, characterized in that: The grinding block comprises an elastic hinge plate elastically hinged to the arc rod, a plurality of first springs are installed at the lower end of the elastic hinge plate, a second grinding plate is installed together with the plurality of first springs, and a rubber column is installed between the second grinding plate and the elastic hinge plate.

3. A grinding head for gravure processing of a printing plate roller according to claim 1, characterized in that: The driving mechanism comprises a transmission gear fixedly mounted on the transmission rod, a driving gear rotatably connected to the inside of the mounting plate and meshing with the transmission gear, and a brake motor transmission-connected to the driving gear is mounted inside the mounting plate.

4. A grinding head for gravure processing of a printing plate roller according to claim 1, characterized in that: The dust collection component includes a filter plate, the ventilation slot includes an air inlet slot, a connecting slot and an air outlet slot that are interconnected, the air outlet slot is connected to the exhaust fan, the filter plate is fixedly installed inside the barrel slot, and a slope is provided between the air inlet slot and the connecting slot.

5. A grinding head for gravure processing of a printing plate roller according to claim 4, characterized in that: The transmission rod is provided with a plurality of threaded sections matching the connecting grooves, and the threaded sections are threadedly connected with scraping strips abutting against the filter plate.

6. A grinding head for gravure processing of a printing plate roller according to claim 1, characterized in that: The two side grinding mechanisms are arranged to support each other left and right, and the two side grinding mechanisms are staggered front and back.