Stirring and fusing device for toner processing

By designing a mixing and fusion device for toner processing, the problem of difficulty in cleaning and sampling of toners in the prior art is solved, real-time judgment of toner ingredients and convenient cleaning of the mixer is achieved, working efficiency is improved and water resources are saved.

CN222645033UActive Publication Date: 2025-03-21CHANGZHOU DAOMAN NEW BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421355446.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-21
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

Existing pigment mixers have difficulties in cleaning and sampling of toners, which makes it difficult to judge the effect of toners in real time.

Method used

A mixing and fusion device including a mixer, cover plate, motor, rotating shaft, mixing paddle blade, screen plate, observation tube, piston, drain pipe, filter mesh and water storage bucket is designed. Through the cooperation of these components, the sampling observation of toner and the cleaning of the mixer are realized.

Benefits of technology

Real-time observation of the toner mixing and fusion process and convenient cleaning of the mixer are achieved, which avoids the color difference problem in the toner ingredients, improves work efficiency and realizes water conservation and reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stirring and fusing device for toner processing, which comprises a stirring machine, the top side of the stirring machine is fixedly connected with a cover plate, the top side of the cover plate is provided with a motor, the driving end of the motor is fixedly connected with a rotating shaft, and the rotating shaft is fixedly connected with a rotating shaft. Stirring blades are fixedly connected to the outer wall of the rotating shaft, a first sieve plate is fixedly connected to the inner wall of the stirring machine, an observation pipe is fixedly connected to the right side of the stirring machine, a piston is slidably connected to the right side of the observation pipe, a water outlet is formed in the bottom end of the stirring machine, and a drainage pipe is fixedly connected to the interior of the water outlet; a filter screen is arranged on the left side of the drainage pipe, a water storage barrel is arranged on the left side of the stirrer, and a water inlet is formed in the bottom side of the water storage barrel. According to the utility model, sampling observation of a pigment stirring and fusing process is realized, pigments can be added in time, the working efficiency is improved, chromatic aberration caused by fusing of different toners is avoided, waste of water is reduced, and reutilization is realized.
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Description

Technical Field

[0001] The utility model relates to the field of pigment processing, in particular to a stirring and fusing device used for color powder processing. Background Art

[0002] The stirring and fusing device for color powder production is used to stir and fuse the masterbatch powder. The full name of the masterbatch is masterbatch, also called color seed. It is a new type of colorant for polymer materials, also called pigment preparation. Masterbatch is mainly used on plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly attaching an extraordinary amount of pigment to the resin. It can be called a pigment concentrate, so its coloring power is higher than the pigment itself.

[0003] The existing paint mixer is not convenient for cleaning the inside of the tank, and cannot sample the color powder during the fusion process, which makes it inconvenient to judge the effect of the color powder ingredients in real time.

[0004] For this purpose, we propose a stirring and fusing device for toner processing. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a stirring and fusing device for color powder processing.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a stirring and fusing device for color powder processing, comprising a stirrer, a cover plate fixedly connected to the top side of the stirrer, a motor arranged on the top side of the cover plate, a rotating shaft fixedly connected to the driving end of the motor, a stirring blade fixedly connected to the outer wall of the rotating shaft, a sieve plate fixedly connected to the inner wall of the stirrer, an observation tube fixedly connected to the right side of the stirrer, a piston slidably connected to the right side of the observation tube, a water outlet arranged at the bottom end of the stirrer, a drain pipe fixedly connected to the inside of the water outlet, a filter screen arranged on the left side of the drain pipe, a water storage barrel arranged on the left side of the stirrer, and a water inlet arranged on the bottom side of the water storage barrel.

[0007] As a further description of the above technical solution:

[0008] A water injection port is fixedly connected to the top side of the cover plate.

[0009] As a further description of the above technical solution:

[0010] The top side of the cover plate is fixedly connected with a solvent adding port.

[0011] As a further description of the above technical solution:

[0012] A feeding port is fixedly connected to the top side of the cover plate.

[0013] As a further description of the above technical solution:

[0014] The outer wall of the rotating shaft is rotatably connected to the top side of the sieve plate 1.

[0015] As a further description of the above technical solution:

[0016] The water inlet is internally fixedly connected to the outer wall of the drain pipe.

[0017] As a further description of the above technical solution:

[0018] A groove is arranged on a top side of the sieve plate.

[0019] The utility model has the following beneficial effects:

[0020] 1. In the utility model, firstly, the mixer, the feed port, the solvent feed port, the observation tube, and the piston cooperate with each other to realize sampling observation of the color material stirring and fusion process. For the color powder in the stirring process, the piston samples the color powder into the observation tube to observe the fusion of the color powder. If the expected target is not achieved, the color material can be added in time to improve the work efficiency.

[0021] 2. In the utility model, the water inlet, the water outlet, the drain pipe, the filter, the water inlet, and the water storage bucket cooperate with each other to achieve the cleaning of the inside of the mixer to avoid the fusion of different color powders and the color difference. Water is added to the water inlet to clean the mixer, and the cleaned water is discharged through the drain pipe. The residual color in the water is filtered through the filter, and the filtered water is collected in the water storage bucket for reuse, which reduces the waste of water and is worthy of promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional diagram of a stirring and fusing device for toner processing proposed by the utility model;

[0023] Figure 2 This is a stirring flow chart of a stirring and fusing device for toner processing proposed by the utility model;

[0024] Figure 3 The present invention is a schematic diagram of a sampling of a stirring and fusing device for toner processing proposed by the present invention.

[0025] Figure 4 The utility model is a schematic diagram of a cleaning process of a stirring and fusing device for toner processing.

[0026] Figure 5 The utility model is a schematic diagram of a drainage structure of a stirring and fusing device for toner processing proposed by the utility model.

[0027] Figure 6The utility model discloses a schematic diagram of the internal structure of a stirring and fusing device for toner processing.

[0028] Legend:

[0029] 1. Mixer; 2. Cover; 3. Rotating shaft; 4. Motor; 5. Water filling port; 6. Solvent adding port; 7. Feeding port; 8. Water inlet; 9. Water outlet; 10. Drain pipe; 11. Observation tube; 12. Piston; 13. Water storage barrel; 14. Stirring blade; 15. Sieve plate 1; 16. Sieve plate 2; 17. Sieve plate 3; 18. Sieve plate 4; 19. Filter. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0032] Reference Figure 1-3The utility model provides an embodiment: a stirring and fusing device for color powder processing, comprising a mixer 1, a cover plate 2 is fixedly connected to the top side of the mixer 1, a motor 4 is arranged on the top side of the cover plate 2, a rotating shaft 3 is fixedly connected to the driving end of the motor 4, a stirring blade 14 is fixedly connected to the outer wall of the rotating shaft 3, a sieve plate 15 is fixedly connected to the inner wall of the mixer 1, an observation tube 11 is fixedly connected to the right side of the mixer 1, a piston 12 is slidably connected to the right side of the observation tube 11, a water outlet 9 is arranged at the bottom end of the mixer 1, a drain pipe 10 is fixedly connected inside the water outlet 9, a filter screen 19 is arranged on the left side of the drain pipe 10, a water storage barrel 13 is arranged on the left side of the mixer 1, and a water inlet 8 is arranged on the bottom side of the water storage barrel 13. The color powder processed in the mixer 1 is sampled into the observation tube 11 through the piston 12. The observation tube 11 is made of transparent material, and the color material fusion situation can be clearly observed. After cleaning the mixer 1, the waste water can enter the drain pipe 10 through the water outlet 9, and then be collected in the water storage barrel 13 through the filter 19. The top side of the cover plate 2 is fixedly connected with a water injection port 5. Provide cleaning conditions for the mixer 1 to avoid color difference caused by the fusion of different color powders. The top side of the cover plate 2 is fixedly connected with a solvent addition port 6. Adding solvent can accelerate the fusion of color powders and improve work efficiency. The top side of the cover plate 2 is fixedly connected with a feed port 7. Setting two feed ports 7 can increase the feed rate and thus improve work efficiency. The outer wall of the rotating shaft 3 is rotatably connected to the top side of the sieve plate 15. Layered stirring is achieved to improve fusion efficiency. The water inlet 8 is internally fixedly connected to the outer wall of the drain pipe 10. Filter waste water and collect it to achieve water conservation and reuse. A groove is provided on the top side of the sieve plate 15. The groove facilitates the collection of color powder.

[0033] Working principle: Add the color powder to be processed into the mixer 1 through the feeding port 7. Multiple feeding ports 7 can be set to achieve the simultaneous addition of different types of color powders, which is suitable for the mixing and fusion of multiple types of color powders. After the color powder is added, it gathers on the sieve plate 15. The stirring blade 14 on the rotating shaft 3 rotates under the drive of the motor 4 to mix and process the color powder. During the mixing process, in order to avoid the color powder fusion failing to reach the expected value, the solvent can be added through the solvent addition port 6 to accelerate the color material fusion efficiency. The color powder fusion situation can also be observed through the observation tube 11. The observation tube 11 is made of transparent material. Under the action of the piston 12, the color powder is sampled into the observation tube 11 for observation, so as to timely grasp the color material fusion situation. Because the fusion effects of different color materials are different, it is necessary to clean the inside of the mixer 1 after each processing to avoid color difference. Therefore, a water injection port 5 is set on the top side of the mixer 1 to clean the mixer 1 and discharge the remaining color materials. For colorants with low water solubility, the waste water generated after cleaning enters the drain pipe 10 through the outlet 9, and is then filtered through the filter screen 19 set at the other end of the drain pipe 10 and collected into the water storage bucket 13, thereby realizing water recycling and improving environmental protection efficiency.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A stirring and fusing device for toner processing, comprising a stirrer (1), characterized in that: The top side of the mixer (1) is fixedly connected to a cover plate (2), the top side of the cover plate (2) is provided with a motor (4), the driving end of the motor (4) is fixedly connected to a rotating shaft (3), the outer wall of the rotating shaft (3) is fixedly connected to a stirring blade (14), the inner wall of the mixer (1) is fixedly connected to a sieve plate (15), the right side of the mixer (1) is fixedly connected to an observation tube (11), the right side of the observation tube (11) is slidably connected to a piston (12), the bottom end of the mixer (1) is provided with a water outlet (9), the inside of the water outlet (9) is fixedly connected to a drain pipe (10), the left side of the drain pipe (10) is provided with a filter screen (19), the left side of the mixer (1) is provided with a water storage barrel (13), and the bottom side of the water storage barrel (13) is provided with a water inlet (8).

2. A stirring and fusing device for toner processing according to claim 1, characterized in that: A water injection port (5) is fixedly connected to the top side of the cover plate (2).

3. The stirring and fusing device for toner processing according to claim 1, characterized in that: The top side of the cover plate (2) is fixedly connected with a solvent adding port (6).

4. The stirring and fusing device for toner processing according to claim 1, characterized in that: A feeding port (7) is fixedly connected to the top side of the cover plate (2).

5. The stirring and fusing device for toner processing according to claim 1, characterized in that: The outer wall of the rotating shaft (3) is rotatably connected to the top side of the sieve plate (15).

6. The stirring and fusing device for toner processing according to claim 1, characterized in that: The water inlet (8) is internally fixedly connected to the outer wall of the drainage pipe (10).

7. The stirring and fusing device for toner processing according to claim 1, characterized in that: The top side of the sieve plate 1 (15) is provided with a groove.