Cleaning device for foaming mold preparation

By designing a foam mold cleaning device including clamping, adjusting, rotating and cleaning mechanisms, the problem of difficult to adapt to molds of different specifications and low cleaning efficiency in the prior art is solved, and efficient cleaning and drying of molds of different specifications is achieved.

CN222645114UActive Publication Date: 2025-03-21南通托马斯机械科技有限公司
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Patent Information

Application Number
CN202421112842.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-21
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing foam mold cleaning devices are difficult to adapt to foam molds of different specifications, and the cleaning efficiency is not high.

Method used

A foam mold cleaning device including a base plate, a cleaning box, a clamping mechanism, an adjustment mechanism, a rotating mechanism and a cleaning mechanism is designed. The clamping mechanism and the adjustment mechanism are used to fix foaming molds of different specifications, the rotating mechanism is used to flip the mold, and the cleaning mechanism includes a submersible motor and bristles for sufficient cleaning of the mold cavity.

Benefits of technology

The device can effectively fix foaming molds of different specifications, and through the cooperation of multiple mechanisms, the cleaning efficiency of the mold is improved, ensuring sufficient cleaning and drying of the mold cavity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for foaming mold preparation, and relates to the technical field of mold cleaning. Comprising a bottom plate and a cleaning box mounted at the top of the bottom plate, a cleaning mechanism used for fully cleaning a foaming mold is mounted in the cleaning box, and two clamping mechanisms used for fixing and limiting the foaming mold are arranged at the top of the cleaning box; a lifting mechanism used for adjusting the height of the clamping mechanism is installed on the top of the bottom plate. According to the foaming mold cleaning device, through cooperation of the clamping mechanism and the adjusting mechanism, foaming molds of different specifications can be conveniently fixed and limited, the foaming molds of different specifications can be cleaned through the cleaning box, inner cavities of the foaming molds can be further cleaned through the cleaning mechanism, and the foaming molds can be conveniently cleaned through the rotating mechanism. After the foaming mold is cleaned, the foaming mold is turned over, water at the top of the foaming mold is discharged, and the cleaning efficiency of the foaming mold is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold cleaning, in particular to a cleaning device for preparing a foaming mold. Background Art

[0002] A foaming mold is a mold used to make foamed plastic products. The foaming mold is usually made of materials such as metal or silicone and has the shape and size of the required product. When making foamed plastic products, the foaming mold will be placed in a foaming machine, and then heated and injected with a foaming agent to make the plastic material expand and solidify in the mold, eventually forming the desired product shape. After the foaming mold is prepared, it needs to be cleaned before and after use to avoid residues inside the foaming mold that affect the production of foamed plastic products.

[0003] The patent publication number is CN214725692U, which is a foaming mold cleaning device. The device comprises a chassis, a moving mechanism, a rotating motor, a transmission shaft, and a brush disk. A moving mechanism is arranged under the chassis. The moving mechanism of the utility model is arranged so that the speed regulating motor drives the screw to rotate, and the fixed platform of the foaming mold cleaning device converts the rotational motion of the screw into linear motion, thereby driving the foaming mold cleaning device to perform mobile cleaning under the brush disk; the sliding frame is arranged so that the fixed platform of the foaming mold cleaning device moves linearly between the sliding frames to ensure the stability of the movement of the fixed platform of the foaming mold cleaning device; the rotating motor, the transmission shaft and the brush disk are arranged so that the rotating motor drives the brush disk to rotate through the transmission shaft, and the brush disk can clean the foaming mold cleaning device, which effectively improves the degree of mechanization and reduces the labor intensity; the arrangement of the magnet plate facilitates the placement and fixation of the foaming mold cleaning device, facilitates disassembly and assembly, and effectively improves the cleaning efficiency.

[0004] However, the foaming mold cleaning device described above and similar working principles has a relatively simple mechanism for fixing the position of the foaming mold. During the foaming mold cleaning process, it is inevitable to clean foaming molds of different specifications. Since the mechanism for placing the foaming mold inside is not easy to adjust, it is not suitable for foaming molds of different specifications. For this reason, we design a cleaning device for foaming mold preparation. Utility Model Content

[0005] The purpose of the utility model is to provide a cleaning device for preparing a foaming mold to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning device for preparing foaming molds, comprising a base plate and a cleaning box installed on the top of the base plate, a cleaning mechanism for fully cleaning the foaming mold is installed inside the cleaning box, two clamping mechanisms for fixing and limiting the foaming mold are arranged on the top of the cleaning box, a lifting mechanism for adjusting the height of the clamping mechanism is installed on the top of the base plate, a rotating mechanism for rotating the clamping mechanism is installed on the lifting mechanism, an adjusting mechanism for fixing and limiting foaming molds of different specifications is installed on the rotating mechanism, and both clamping mechanisms are installed on the adjusting mechanism.

[0007] Preferably, the clamping mechanism includes an L-shaped block and an electric push rod installed on the top outer wall of the L-shaped block, a placement groove is opened on the outer wall of one side of the L-shaped block, a clamping plate is arranged on the top of the placement groove, the top outer wall of the clamping plate is fixedly connected to one end of the piston rod of the electric push rod, and a plurality of through grooves are opened on the outer wall of one end of the L-shaped block.

[0008] Preferably, the adjustment mechanism includes a main block, a transverse groove is opened on one side outer wall of the main block, a bidirectional threaded rod driven by an adjustment motor is installed between the inner walls at both ends of the transverse groove, and the L-shaped block is threadably connected to the circumferential outer wall of the bidirectional threaded rod.

[0009] Preferably, the rotating mechanism comprises a round block, a round groove is formed on one outer wall of the round block, the main block is rotatably connected in the round groove, and a rotating motor is installed on the other outer wall of the round block.

[0010] Preferably, the lifting mechanism comprises a hydraulic cylinder mounted on the top outer wall of the bottom plate, a top plate is mounted on one end of a piston rod of the hydraulic cylinder, and a round block is mounted on the bottom outer wall of the top plate.

[0011] Preferably, the cleaning mechanism comprises a submersible motor mounted on the inner wall of the bottom of the cleaning box, a disc is mounted on one end of the output shaft of the submersible motor, and a plurality of bristles are mounted on the top outer wall and the circumferential outer wall of the disc.

[0012] Preferably, a plurality of water pumps are installed at both ends of the top outer wall of the cleaning box, each of which is equipped with a nozzle, a liquid level window is installed on one side outer wall of the cleaning box, a water outlet pipe is installed at the bottom of the outer wall of one end of the cleaning box, and a valve is installed on the water outlet pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The cleaning device for preparing foaming molds can facilitate the fixing and limiting of foaming molds of different specifications through the cooperation of the clamping mechanism and the adjusting mechanism, which is beneficial to cleaning the foaming molds of different specifications through the cleaning box. The inner cavity of the foaming mold can be further cleaned through the cleaning mechanism. After the foaming mold is cleaned, the foaming mold can be turned over through the rotating mechanism to drain the water on the top of the foaming mold, which is beneficial to drying the foaming mold and improving the cleaning efficiency of the foaming mold.

[0015] At the same time, by setting up a number of through grooves, the contact area between water or cleaning liquid and the foaming mold can be increased, which is beneficial to the cleaning of the foaming mold. By setting a water pump and a nozzle, the water in the cleaning box can be extracted to rinse the top of the foaming mold, which is beneficial to fully cleaning the foaming mold. Through the set liquid level window, the staff can observe the amount of remaining water or cleaning liquid in the cleaning box, so that the staff can replenish the water or cleaning liquid in time after understanding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cleaning box structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the clamping mechanism and the adjusting mechanism of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the rotating mechanism and the lifting mechanism of the utility model;

[0020] Figure 5 This is a schematic diagram of the cleaning mechanism structure of the utility model.

[0021] In the figure: 1. bottom plate; 2. cleaning box; 201. liquid level window; 202. valve; 203. water outlet pipe; 204. nozzle; 205. water pump; 3. clamping mechanism; 301. electric push rod; 302. L-shaped block; 303. clamping plate; 304. through groove; 305. placement groove; 4. adjusting mechanism; 401. main block; 402. adjusting motor; 403. two-way threaded rod; 5. rotating mechanism; 501. round block; 502. round groove; 503. rotating motor; 6. lifting mechanism; 601. hydraulic cylinder; 602. top plate; 7. cleaning mechanism; 701. submersible motor; 702. disc; 703. bristles. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-Figure 5 As shown, the utility model provides a technical solution: a cleaning device for preparing foaming molds, comprising a base plate 1 and a cleaning box 2 installed on the top of the base plate 1, a cleaning mechanism 7 for fully cleaning the foaming mold is installed inside the cleaning box 2, two clamping mechanisms 3 for fixing and limiting the foaming mold are arranged on the top of the cleaning box 2, a lifting mechanism 6 for adjusting the height of the clamping mechanism 3 is installed on the top of the base plate 1, a rotating mechanism 5 for rotating the clamping mechanism 3 is installed on the lifting mechanism 6, an adjusting mechanism 4 for fixing and limiting foaming molds of different specifications is installed on the rotating mechanism 5, and the two clamping mechanisms 3 are both installed on the adjusting mechanism 4.

[0024] It should be noted that when the foaming mold needs to be cleaned, an appropriate amount of water or a cleaning liquid specially used for cleaning the foaming mold is injected into the cleaning box 2, and the staff places the inner cavity of the foaming mold face down between the two clamping mechanisms 3, and adjusts the two clamping mechanisms 3 to a suitable position through the adjustment mechanism 4, and then fixes the foaming mold through the two clamping mechanisms 3. By starting the lifting mechanism 6, the foaming mold is lowered into the water or cleaning liquid in the cleaning box 2 for cleaning, and then the foaming mold is fully cleaned through the cleaning mechanism 7. During the cleaning process, the foaming mold can also be moved up and down in the cleaning box 2 by starting the lifting mechanism 6. To enhance the cleaning effect, after cleaning is completed, the lifting mechanism 6 is started to rise to the maximum height, and the rotating mechanism 5 is started to rotate the foaming mold to facilitate the drying of the foaming mold. Through the cooperation of the clamping mechanism 3 and the adjusting mechanism 4, it is convenient to fix and limit the foaming molds of different specifications, which is beneficial to cleaning the foaming molds of different specifications through the cleaning box 2. Through the cleaning mechanism 7, the inner cavity of the foaming mold can be further cleaned. Through the rotating mechanism 5, the foaming mold can be turned over after the foaming mold is cleaned, and the water on the top of the foaming mold can be discharged, which is beneficial to the drying of the foaming mold and the improvement of the cleaning efficiency of the foaming mold.

[0025] like Figure 3As shown, the clamping mechanism 3 includes an L-shaped block 302 and an electric push rod 301 installed on the top outer wall of the L-shaped block 302, a placement groove 305 is opened on the outer wall of one side of the L-shaped block 302, a clamping plate 303 is arranged on the top of the placement groove 305, the top outer wall of the clamping plate 303 is fixedly connected to one end of the piston rod of the electric push rod 301, and a plurality of through grooves 304 are opened on the outer wall of one end of the L-shaped block 302.

[0026] It should be noted that when the foaming mold needs to be fixed and limited by the clamping mechanism 3, the two ends of the foaming mold are fitted with the placement groove 305, and then the electric push rod 301 is started to press the clamping plate 303 down to fit with the foaming mold. The foaming molds of different heights can be fixed and limited by the placement groove 305 and the clamping plate 303. By setting up a number of through grooves 304, the contact area between water or cleaning liquid and the foaming mold can be increased, which is beneficial to the cleaning of the foaming mold.

[0027] like Figure 3 As shown, the adjustment mechanism 4 includes a main block 401, a transverse groove is opened on the outer wall of one side of the main block 401, and a bidirectional threaded rod 403 driven by an adjustment motor 402 is installed between the inner walls at both ends of the transverse groove, and the L-shaped block 302 is connected to the circumferential outer wall of the bidirectional threaded rod 403 by threaded rotation.

[0028] It should be noted that when it is necessary to adjust the positions of the two clamping mechanisms 3 through the adjustment mechanism 4, the distance between the two L-shaped blocks 302 can be adjusted by starting the adjustment motor 402 to drive the bidirectional threaded rod 403 to rotate, thereby adjusting the distance between the two clamping mechanisms 3, and thus facilitating the clamping mechanism 3 to fix and limit foaming molds of different lengths.

[0029] like Figure 3 and Figure 4 As shown, the rotating mechanism 5 includes a round block 501 , a round groove 502 is formed on one outer wall of the round block 501 , the main block 401 is rotatably connected in the round groove 502 , and a rotating motor 503 is installed on the other outer wall of the round block 501 .

[0030] It should be noted that when the rotating mechanism 5 needs to be used, the main block 401 is driven to rotate by starting the rotating motor 503, which can then drive the foaming mold on the clamping mechanism 3 to rotate. When the foaming mold is cleaned, the water or cleaning liquid in the holes on the top of the foaming mold can be poured out by rotating the foaming mold, which is conducive to drying the foaming mold.

[0031] like Figure 1-Figure 5 As shown, the lifting mechanism 6 includes a hydraulic cylinder 601 installed on the top outer wall of the bottom plate 1 , a top plate 602 is installed on one end of the piston rod of the hydraulic cylinder 601 , and the round block 501 is installed on the bottom outer wall of the top plate 602 .

[0032] It should be noted that when the lifting mechanism 6 is needed, by starting the hydraulic cylinder 601, one end of its piston rod is extended or retracted, so that the height of the rotating mechanism 5, the adjusting mechanism 4, the clamping mechanism 3 and the foaming mold can be adjusted, making it easier for the rotating mechanism 5 to flip the foaming mold.

[0033] like Figure 5 As shown, the cleaning mechanism 7 includes a submersible motor 701 installed on the bottom inner wall of the cleaning box 2, a disc 702 is installed at one end of the output shaft of the submersible motor 701, and a plurality of bristles 703 are installed on the top outer wall and the circumferential outer wall of the disc 702.

[0034] It should be noted that in the process of cleaning the foaming mold, by starting the submersible motor 701, the disc 702 is driven to rotate, and then the several bristles 703 are driven to rotate, so that the inner cavity of the foaming mold can be fully brushed and cleaned. The bristles 703 located on the outer wall of the circumference of the disc 702 can increase the contact area between the bristles 703 and the inner cavity of the foaming mold, which is conducive to fully cleaning the foaming mold.

[0035] like Figure 2 As shown, a plurality of water pumps 205 are installed at both ends of the top outer wall of the cleaning box 2, and nozzles 204 are installed on the water pumps 205. A liquid level window 201 is installed on one side outer wall of the cleaning box 2, and a water outlet pipe 203 is installed at the bottom of the outer wall of one end of the cleaning box 2, and a valve 202 is installed on the water outlet pipe 203.

[0036] It should be noted that, by means of the provided water pump 205 in cooperation with the nozzle 204, the water in the cleaning box 2 can be extracted to rinse the top of the foaming mold, which is beneficial to fully cleaning the foaming mold. Through the provided liquid level window 201, the staff can observe the amount of remaining water or cleaning liquid inside the cleaning box 2, so that the staff can replenish the water or cleaning liquid in time after understanding the amount. By means of the provided water outlet pipe 203 and valve 202, the water or cleaning liquid in the cleaning box 2 can be discharged. By the staff opening the valve 202, the water or cleaning liquid in the cleaning box 2 can be discharged from the water outlet pipe 203.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the attached embodiments and their equivalents.

Claims

1. A cleaning device for preparing a foaming mold, comprising a base plate (1) and a cleaning box (2) mounted on the top of the base plate (1), characterized in that: A cleaning mechanism (7) for fully cleaning the foaming mold is installed inside the cleaning box (2); two clamping mechanisms (3) for fixing and limiting the foaming mold are arranged on the top of the cleaning box (2); a lifting mechanism (6) for adjusting the height of the clamping mechanism (3) is installed on the top of the bottom plate (1); a rotating mechanism (5) for rotating the clamping mechanism (3) is installed on the lifting mechanism (6); an adjusting mechanism (4) for fixing and limiting the foaming molds of different specifications is installed on the rotating mechanism (5); and both clamping mechanisms (3) are installed on the adjusting mechanism (4).

2. A cleaning device for preparing a foaming mold according to claim 1, characterized in that: The clamping mechanism (3) comprises an L-shaped block (302) and an electric push rod (301) mounted on the top outer wall of the L-shaped block (302); a placement groove (305) is formed on one side outer wall of the L-shaped block (302); a clamping plate (303) is provided on the top of the placement groove (305); the top outer wall of the clamping plate (303) is fixedly connected to one end of the piston rod of the electric push rod (301); and a plurality of through grooves (304) are formed on the outer wall of one end of the L-shaped block (302).

3. A cleaning device for preparing a foaming mold according to claim 2, characterized in that: The adjustment mechanism (4) comprises a main block (401), one side outer wall of the main block (401) is provided with a transverse groove, a bidirectional threaded rod (403) driven by an adjustment motor (402) is installed between the inner walls at both ends of the transverse groove, and the L-shaped block (302) is rotatably sleeved on the circumferential outer wall of the bidirectional threaded rod (403) through a thread.

4. A cleaning device for preparing a foaming mold according to claim 3, characterized in that: The rotating mechanism (5) comprises a round block (501), one side outer wall of which is provided with a round groove (502), the main block (401) is rotatably connected in the round groove (502), and the other side outer wall of the round block (501) is provided with a rotating motor (503).

5. A cleaning device for preparing a foaming mold according to claim 4, characterized in that: The lifting mechanism (6) comprises a hydraulic cylinder (601) mounted on the top outer wall of the bottom plate (1), a top plate (602) is mounted on one end of the piston rod of the hydraulic cylinder (601), and a round block (501) is mounted on the bottom outer wall of the top plate (602).

6. A cleaning device for preparing a foaming mold according to claim 1, characterized in that: The cleaning mechanism (7) comprises a submersible motor (701) mounted on the inner wall of the bottom of the cleaning box (2); a disc (702) is mounted on one end of the output shaft of the submersible motor (701); and a plurality of bristles (703) are mounted on the top outer wall and the circumferential outer wall of the disc (702).

7. A cleaning device for preparing a foaming mold according to claim 1, characterized in that: A plurality of water pumps (205) are installed at both ends of the top outer wall of the cleaning box (2), and each water pump (205) is installed with a nozzle (204). A liquid level window (201) is installed on one side outer wall of the cleaning box (2), and a water outlet pipe (203) is installed at the bottom of the outer wall of one end of the cleaning box (2), and a valve (202) is installed on the water outlet pipe (203).