2000-ton mould pressing one-time forming nine-angle plane tray hydraulic machine
By designing a 2000-ton molded primary molding nine-angle plane pallet hydraulic press, the hydraulic press drives the upper and lower molds and the automatic ejection structure, the safety hazards of existing processing devices and the labor intensity of manual operation are solved, and the automation and safety improvement of the pallet molding process is achieved.
Patent Information
- Application Number
- CN202420993461.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing processing devices have safety risks during the pallet forming process, and manual operations increase labor intensity and risks.
A 2000-ton molded primary molding nine-angle flat pallet hydraulic press is designed, using a hydraulic press to drive the upper and lower molds to form a chamber, automatically inject hot melt plastic, and automatic ejection and delivery of the product through a hydraulic drive structure.
The pallet forming process is automated, which improves safety and efficiency, reduces manual operations, and reduces labor intensity and risks.
Smart Images

Figure CN222645177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic forming, in particular to a 2000-ton one-time molding hydraulic press for forming nine-angle flat pallets. Background Art
[0002] The nine-corner flat pallet is flexibly used in many industries due to its light weight and good load-bearing capacity. The nine-corner pallet has good operability and long service life. The nine foot piers of the nine-corner pallet are hollow cabin structures, which have good resistance to impact. At the same time, it is light in weight and can be folded when not in use, saving storage space. However, most of the processing devices on the market currently use manual fabrication and demoulding, which makes the processing process more dangerous.
[0003] Based on this, we now provide a 2000-ton one-time molding nine-angle flat pallet hydraulic press, which can eliminate the disadvantages of the existing device. Utility Model Content
[0004] The utility model aims to provide a 2000-ton hydraulic press for molding a nine-angle flat pallet in one step, so as to solve the problems in the background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A 2000-ton hydraulic press for molding nine-angle flat pallets in one step comprises a base, a limiting guide rod is provided at the upper end of the base, a hydraulic press is provided at the upper end of the limiting guide rod, a pressure plate is provided at the lower end of the hydraulic press, an upper mold is provided at the lower end of the pressure plate, a lower mold is provided at the upper end of the limiting guide rod, a first ejection structure is provided at the upper end of the base, and a second ejection structure is provided at the lower inner cavity of the lower mold.
[0007] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0008] In an optional solution: the hydraulic press includes a hydraulic housing, a hydraulic piston plate and a hydraulic piston rod, the hydraulic housing is arranged at the upper end of the limiting guide rod, the hydraulic piston plate is arranged in the hydraulic housing, and the hydraulic piston rod is arranged at the lower end of the hydraulic piston plate and passes through the hydraulic housing and is connected to the pressure plate.
[0009] In an optional solution: the second ejection structure includes a hydraulic plate and ejector pins, and the ejector pin array is arranged on the hydraulic plate.
[0010] In an optional solution: the first ejection structure includes a mounting shell, a movable plate and an ejection block, the mounting shell is arranged at the upper end of the base, the movable plate is arranged in the mounting shell, and the ejection block is fixed on one side of the movable plate and extends through the mounting shell.
[0011] In an optional solution: an injection port is also provided on the upper side wall of the lower mold.
[0012] In an optional solution: a mesh water cooling pipe is also provided in the lower mold.
[0013] In an optional solution: a sliding sleeve is provided on the pressing plate.
[0014] In an optional solution: the limiting guide rod is provided at each of the four corners of the base.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] When the utility model is working, the upper mold forms a cavity with the lower mold under the action of the hydraulic press, and then hot melt plastic is injected from the injection port. After the hot melt plastic is cooled and formed, it is ejected by the second ejection structure, and finally ejected by the first ejection structure to the conveying device, thereby achieving flow operation, saving manpower and improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a side sectional view of the utility model.
[0019] Figure 3 For the utility model Figure 2 A partial enlarged view of middle A.
[0020] Figure 4 It is a schematic diagram of the installation of the mesh water cooling pipe of the utility model.
[0021] Notes on the accompanying drawings: 100, base; 200, limit guide rod; 300, pressure plate; 400, hydraulic press; 401, hydraulic housing; 402, hydraulic piston plate; 403, hydraulic piston rod; 500, upper mold; 600, lower mold; 601, second ejection structure; 602, hydraulic plate; 603, ejector pin; 604, injection port; 605, mesh water-cooling pipe; 700, first ejection structure; 701, mounting housing; 702, movable plate; 703, ejector block; 800, sliding sleeve. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0023] In one embodiment, Figure 1-Figure 4As shown, a 2000-ton hydraulic press for molding nine-angle flat pallets in one step comprises a base 100, a limiting guide rod 200 is provided at the upper end of the base 100, a hydraulic press 400 is provided at the upper end of the limiting guide rod 200, a pressing plate 300 is provided at the lower end of the hydraulic press 400, an upper mold 500 is provided at the lower end of the pressing plate 300, a lower mold 600 is also provided at the upper end of the limiting guide rod 200, a first ejection structure 700 is also provided at the upper end of the base 100, and a second ejection structure 601 is provided at the lower inner cavity of the lower mold 600. Through the above arrangement, the upper mold 500 arranged on the pressing plate 300 moves downward along the limiting guide rod 200 under the action of the hydraulic press 400, and forms an injection cavity for injection when it is in contact with the lower mold 600.
[0024] In one embodiment, Figure 2 As shown, the hydraulic press 400 includes a hydraulic housing 401, a hydraulic piston plate 402 and a hydraulic piston rod 403. The hydraulic housing 401 is arranged at the upper end of the limiting guide rod 200, the hydraulic piston plate 402 is arranged in the hydraulic housing 401, and the hydraulic piston rod 403 is arranged at the lower end of the hydraulic piston plate 402 and passes through the hydraulic housing 401 and is connected to the pressure plate 300. Through the above arrangement, the hydraulic piston plate 402 moves downward under the action of oil pressure and pushes the hydraulic piston rod 403 to make the upper mold 500 fit with the lower mold 600.
[0025] In one embodiment, Figure 3 As shown, the second ejection structure 601 includes a hydraulic plate 602 and ejector pins 603. The ejector pins 603 are arranged in an array on the hydraulic plate 602. Through the above arrangement, after the injection molding is completed, the hydraulic plate 602 can be driven upward by hydraulic pressure to drive the ejector pins 603 to eject the product.
[0026] In one embodiment, Figure 2 As shown, the first ejection structure 700 includes a mounting shell 701, a movable plate 702 and an ejection block 703. The mounting shell 701 is arranged at the upper end of the base 100, the movable plate 702 is arranged in the mounting shell 701, and the ejection block 703 is fixedly arranged on one side of the movable plate 702 and extends through the mounting shell 701. Through the above arrangement, after the injection molding is completed, the movable plate 702 is driven by hydraulic pressure to enable the ejection block 703 to eject the processed product onto the conveying device.
[0027] In one embodiment, Figure 1-Figure 4 As shown, an injection port 604 is also provided on the upper side wall of the lower mold 600. Through the above arrangement, when the device is working, an injection cavity is first formed and then injection is performed through the injection port 604, thereby reducing external pollution.
[0028] In one embodiment, Figure 4As shown, a mesh water cooling pipe 605 is also provided in the lower mold 600. Through the above arrangement, the mesh water cooling pipe 605 accelerates product cooling during operation of the device, thereby improving work efficiency and preventing damage to the product due to insufficient strength when it is ejected.
[0029] In one embodiment, Figure 1-Figure 4 The 2000-ton one-time molding nine-angle flat pallet hydraulic press shown is characterized in that a sliding sleeve 800 is provided on the pressing plate 300. Through the above arrangement, the wear of the pressing plate 300 when the limiting guide rod 200 moves up and down is reduced, thereby extending the service life of the equipment.
[0030] In one embodiment, Figure 1-Figure 4 As shown, the limiting guide rod 200 is arranged at each of the four corners of the base 100. Through the above arrangement, the pressing plate 300 maintains horizontal stability during the process of driving the upper mold 500 to move downward, thereby reducing the possibility of the mold being unable to align due to shaking.
[0031] The above embodiment discloses a 2000-ton hydraulic press for molding a nine-angle flat pallet in one step. When the device is working, the hydraulic press 400 provides downward pressure, so that the pressure plate 300 drives the upper mold 500 to move downward. When the upper mold 500 and the lower mold 600 are fitted to form an injection cavity, hot melt plastic is injected through the injection port 604. After the injection molding is completed, the product is quickly cooled by the mesh water cooling pipe 605, and finally the second ejection structure 601 ejects the product, and then the first ejection structure 700 ejects the product onto the conveying device to complete the assembly line operation, thereby saving labor and increasing safety.
[0032] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A 2000-ton one-step molding nine-angle flat pallet hydraulic press comprises a base (100), a limiting guide rod (200) is provided at the upper end of the base (100), a hydraulic press (400) is provided at the upper end of the limiting guide rod (200), and a pressing plate (300) is provided at the lower end of the hydraulic press (400), characterized in that: An upper mold (500) is provided at the lower end of the pressing plate (300), a lower mold (600) is also provided at the upper end of the limiting guide rod (200), a first ejection structure (700) is also provided at the upper end of the base (100), and a second ejection structure (601) is provided in the lower inner cavity of the lower mold (600).
2. The 2000-ton one-step molding nine-angle flat pallet hydraulic press according to claim 1 is characterized in that: The hydraulic press (400) comprises a hydraulic housing (401), a hydraulic piston plate (402) and a hydraulic piston rod (403); the hydraulic housing (401) is arranged at the upper end of the limit guide rod (200); the hydraulic piston plate (402) is arranged in the hydraulic housing (401); and the hydraulic piston rod (403) is arranged at the lower end of the hydraulic piston plate (402) and passes through the hydraulic housing (401) to be connected to the pressure plate (300).
3. The 2000-ton one-step molding nine-angle flat pallet hydraulic press according to claim 1 is characterized in that: The second ejection structure (601) comprises a hydraulic plate (602) and ejector pins (603), wherein an array of the ejector pins (603) is arranged on the hydraulic plate (602).
4. The 2000-ton one-step molding nine-angle flat pallet hydraulic press according to claim 1 is characterized in that: The first ejection structure (700) comprises a mounting shell (701), a movable plate (702) and an ejection block (703); the mounting shell (701) is arranged at the upper end of the base (100); the movable plate (702) is arranged in the mounting shell (701); and the ejection block (703) is fixedly arranged on one side of the movable plate (702) and extends through the mounting shell (701).
5. The 2000-ton one-step molding nine-angle flat pallet hydraulic press according to claim 1 is characterized in that: An injection port (604) is also provided on the upper side wall of the lower mold (600).
6. The 2000-ton one-step molding nine-angle flat pallet hydraulic press according to claim 1 is characterized in that: A mesh water cooling pipe (605) is also provided in the lower mold (600).
7. The 2000-ton one-step molding nine-angle flat pallet hydraulic press according to claim 1 is characterized in that: A sliding sleeve (800) is provided on the pressing plate (300).
8. The 2000-ton one-step molding nine-angle flat pallet hydraulic press according to claim 1 is characterized in that: The limiting guide rod (200) is provided at each of the four corners of the base (100).