Mold cavity and mold core cooling mechanism of deep-cavity injection mold
By designing a cooling device in a deep cavity injection mold, using multiple condensate pipes to contact multiple parts of the rear mold at the same time, the problem of temperature uneven due to long condensate pipes is solved, and efficient uniform cooling and improved mold release efficiency are achieved.
Patent Information
- Application Number
- CN202421408543.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the existing deep cavity injection mold cooling system, the long condensate pipe leads to uneven temperature, affecting the cooling effect and mold release efficiency.
A deep-cavity injection mold cavity core cooling mechanism is designed. By setting a cooling device on the operating table, including a hydraulic cylinder, a condenser and a plurality of condensate pipes, the condensate pipe enters multiple cooling tanks and contacts the rear mold to absorb heat, achieving efficient and uniform cooling.
The cooling efficiency and temperature uniformity are improved, the problem of uneven temperature of the condensate pipe is avoided, and the cooling effect and mold release efficiency are enhanced.
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Figure CN222645274U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molds, in particular to a cavity core cooling mechanism for a deep cavity injection mold. Background Art
[0002] A deep cavity injection mold is a mold designed for injection molding deep, large plastic products. These molds are usually used to produce plastic parts that require thick walls, complex structures or large sizes, such as automotive parts, home appliance housings, industrial containers, etc. Compared with ordinary injection molds, deep cavity injection molds have some special considerations and challenges in design and manufacturing. The cavity and core design of deep cavity injection molds are crucial in plastic injection molding, especially when used to manufacture complex shapes or large-sized plastic products.
[0003] Chinese patent publication number CN 215040015 U discloses "an injection mold cooling mechanism", including: a lower mold; an upper mold; guide pillars, both sides of the lower mold and the upper mold are provided with guide pillars; an injection molding table, the top of the lower mold is provided with an injection molding table; an injection molding block, the bottom of the upper mold is provided with an injection molding block. The injection mold cooling mechanism can quickly cool the injection mold internally by injecting cooling water into the water inlet, without the need for the staff to wait for natural cooling; and then the fan is used for secondary cooling and removal of the remaining cooling water of the former, which is highly practical.
[0004] During the conception process, the applicant searched a large number of patent documents on the patent network. For example, Chinese patent publication number CN215040015 U discloses "an injection mold cooling mechanism". During use, the condensation water pipe is long, resulting in uneven temperature at the front and back of the condensation water pipe, which leads to uneven cooling temperature of the rear mold, thus affecting the cooling effect and demolding efficiency. Therefore, a deep cavity injection mold cavity core cooling mechanism is proposed to solve the above-mentioned problems. Utility Model Content
[0005] In view of the deficiencies of the prior art, the utility model provides a deep cavity injection mold cavity core cooling mechanism, which solves the problems raised in the above background technology. To achieve the above purpose, the utility model is implemented through the following technical scheme: a deep cavity injection mold cavity core cooling mechanism, including an operating table, a front mold is slidably mounted on the operating table, a rear mold is mounted on the operating table, a cooling device is arranged on the operating table, the cooling device includes a hydraulic cylinder, the hydraulic cylinder is mounted on the operating table, the output end of the hydraulic cylinder is connected to a condenser, and a plurality of condensing water pipes are mounted on the condenser.
[0006] Preferably, a plurality of cooling grooves are provided on the rear mold, and the plurality of cooling grooves are respectively located on the movement tracks of the plurality of condensation water pipes.
[0007] Preferably, an insect-proof device is provided on the rear mold, and the insect-proof device includes two connecting rods, the two connecting rods are respectively hinged on both sides of the condenser, and the ends of the two connecting rods away from the condenser are respectively hinged to two sliding rods, and the two sliding rods are respectively connected to two mounting frames.
[0008] Preferably, the two mounting frames are both slidably mounted on a side of the rear mold close to the condenser, and two insect-proof nets are respectively mounted on the two mounting frames.
[0009] Preferably, two cleaning brushes are respectively installed on both sides of the rear mold, and the two cleaning brushes are respectively located on the movement tracks of the two insect-proof nets.
[0010] Preferably, an air cooling device is provided on the operating table, and the air cooling device includes a bracket, the bracket is installed on the operating table, the left end of the bracket is connected to the rear mold, a large gear is rotatably installed on the bracket, a fan is also rotatably installed on the bracket, and a small gear is connected to the top of the fan.
[0011] Preferably, a rack is installed on the top of the condensing machine, the rack is meshed with a large gear, and the large gear is meshed with a small gear.
[0012] It can be seen from the above technical solutions that a deep cavity injection mold cavity core cooling mechanism provided in the embodiments of this specification has at least the following beneficial effects:
[0013] (1) The utility model provides a cooling device so that after entering multiple cooling tanks, the condensation water pipes absorb the temperature of the rear mold by contacting with the inside of the rear mold. Since the multiple condensation water pipes cool multiple parts of the rear mold at the same time, the movement distance of the condensation water in a single condensation water pipe is shorter, the overall cooling efficiency is higher, and the cooling effect of various parts of the rear mold is more uniform, thereby avoiding the situation where the front and rear temperatures of the condensation water pipes are uneven due to the long condensation water pipes, thereby causing uneven cooling temperature of the rear mold, affecting the cooling effect and demolding efficiency.
[0014] (2) The utility model provides an insect-proof device so that the two insect-proof nets can protect the cooling groove on the rear mold when the rear mold stops operating, thereby preventing some insects from entering the cooling groove and causing blockage of the cooling groove, thereby affecting subsequent use. In addition, the cleaning brush and the insect-proof net can be used in conjunction with each other to clean the surface of the insect-proof net during its movement, thereby keeping the net clean. The air-cooling device can be provided so that when the condenser is reset after completing the cooling operation, the fan rotates to cool the multiple condensing water pipes moving below it. Since the multiple condensing water pipes have a certain amount of heat on their surfaces when they just come out of the multiple cooling grooves, the multiple condensing water pipes can be cooled faster by the auxiliary cooling of the fan, thereby reducing the workload of the condenser and achieving the effect of energy saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the cooling device in the utility model;
[0018] Figure 3 It is a structural schematic diagram of the insect-proof device in the utility model;
[0019] Figure 4 For the utility model Figure 3 A magnified schematic diagram of point A;
[0020] Figure 5 It is a structural schematic diagram of the air cooling device in the utility model.
[0021] In the figure: 1. operating table; 2. front mold; 3. rear mold; 4. cooling device; 41. hydraulic cylinder; 42. condenser; 43. condensing water pipe; 44. cooling trough; 5. insect-proof device; 51. connecting rod; 52. sliding rod; 53. mounting frame; 54. insect-proof net; 55. cleaning brush; 6. air cooling device; 61. bracket; 62. rack; 63. large gear; 64. small gear; 65. fan. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] See also Figure 1-Figure 2 As shown, a deep cavity injection mold cavity core cooling mechanism includes an operating table 1, a front mold 2 is slidably mounted on the operating table 1, and a rear mold 3 is mounted on the operating table 1. When the injection molding operation is not performed, the front mold 2 and the rear mold 3 are separated. When the injection molding operation is performed, the front mold 2 moves on the operating table 1 until it is closed with the rear mold 3, and the staff can perform the injection molding operation. The operating table 1 is provided with a cooling device 4, and the cooling device 4 includes a hydraulic cylinder 41, which is mounted on the operating table 1, and the output end of the hydraulic cylinder 41 is connected to The condenser 42 is provided with a plurality of condensing water pipes 43, and the rear mold 3 is provided with a plurality of cooling grooves 44, which are respectively located on the movement trajectories of the plurality of condensing water pipes 43. The hydraulic cylinder 41 is started, and the hydraulic cylinder 41 drives the condenser 42 to move to the left, and the condenser 42 drives the plurality of condensing water pipes 43 to move to the left. During the movement to the left, the plurality of condensing water pipes 43 respectively enter the plurality of cooling grooves 44, and the condensing water pipes 43 come into contact with the rear mold 3 through the plurality of cooling grooves 44, thereby absorbing the heat of the rear mold 3.
[0025] In this embodiment, the cooling device 4 is provided so that after the multiple condensation water pipes 43 enter the multiple cooling grooves 44, the condensation water pipes 43 absorb the temperature of the rear mold 3 through contact with the inside of the rear mold 3. Since the multiple condensation water pipes 43 cool multiple parts of the rear mold 3 at the same time, the movement distance of the condensed water in a single condensation water pipe 43 is shorter, the overall cooling efficiency is higher, and the cooling effect of various parts of the rear mold 3 is more uniform, thereby avoiding the situation where the front and rear temperatures of the condensation water pipes 43 are uneven due to the long condensation water pipes 43, thereby causing uneven cooling temperature of the rear mold 3, affecting the cooling effect and demolding efficiency.
[0026] Example 2
[0027] See also Figure 3-Figure 5As shown, an insect-proof device 5 is provided on the rear mold 3, and the insect-proof device 5 includes two connecting rods 51, and the two connecting rods 51 are respectively hinged on the two sides of the condenser 42, and the ends of the two connecting rods 51 away from the condenser 42 are respectively hinged with two sliding rods 52, and the two sliding rods 52 are respectively connected with two mounting frames 53, and the two mounting frames 53 are both slidably installed on the side of the rear mold 3 close to the condenser 42, and two insect-proof nets 54 are respectively installed on the two mounting frames 53. When the condenser 42 moves to the left, the condenser 42 is 51 drives the two slide bars 52 to move away from each other, and the two slide bars 52 drive the two insect-proof nets 54 to move away from each other through the two mounting frames 53. When the two insect-proof nets 54 are opened, they do not affect the condensation water pipe 43 from entering the cooling tank 44. When the cooling operation is completed, the two slide bars 52 are reset through the two connecting rods 51 during the reset process of the condenser 42. The two slide bars 52 drive the two insect-proof nets 54 to reset through the two mounting frames 53. The two insect-proof nets 54 are closed after being reset. , thereby protecting multiple cooling grooves 44, two cleaning brushes 55 are respectively installed on both sides of the rear mold 3, and the two cleaning brushes 55 are respectively located on the movement tracks of the two insect-proof nets 54. When the insect-proof nets 54 move, the insect-proof nets 54 achieve the effect of cleaning the insect-proof nets 54 through friction with the cleaning brushes 55; an air cooling device 6 is provided on the operating table 1, and the air cooling device 6 includes a bracket 61, which is installed on the operating table 1, and the left end of the bracket 61 is connected to the rear mold 3, and a large gear 63 is rotatably installed on the bracket 61, and the bracket 6 1 is also rotatably mounted on the bracket 61, and a pinion 64 is connected to the top of the fan 65. A rack 62 is mounted on the top of the condenser 42, and the rack 62 is meshed with a large gear 63, and the large gear 63 is meshed with the pinion 64. When the condenser 42 moves, the condenser 42 drives the rack 62 to move, and the large gear 63 on the bracket 61 is driven to rotate during the movement of the rack 62. When the large gear 63 rotates, the fan 65 is driven to rotate through the pinion 64, and the fan 65 cools the condensation water pipe 43 below it by rotating.
[0028] In this embodiment, the insect-proof device 5 is provided so that the two insect-proof nets 54 can protect the cooling groove 44 on the rear mold 3 when the rear mold 3 stops operating, so as to prevent some insects from entering the cooling groove 44 and causing blockage of the cooling groove 44, thereby affecting subsequent use. In addition, the cleaning brush 55 and the insect-proof net 54 cooperate with each other, so that the cleaning brush 55 can clean the surface of the insect-proof net 54 during the movement of the insect-proof net 54 to keep the cleanliness of the insect-proof net 54. The air-cooling device 6 is provided so that when the condenser 42 completes the cooling operation and resets, the fan 65 rotates to cool the multiple condensing water pipes 43 moving thereunder. Since the multiple condensing water pipes 43 have a certain amount of heat attached to the surface of the condensing water pipes 43 when they just come out of the multiple cooling grooves 44, the auxiliary cooling of the fan 65 can make the multiple condensing water pipes 43 cool faster, thereby reducing the workload of the condenser 42 and achieving the effect of energy saving.
[0029] When the deep cavity injection mold cavity core cooling mechanism of the utility model is in use, when no injection molding operation is performed, the front mold 2 and the rear mold 3 are in a separated state. When the injection molding operation is performed, the front mold 2 moves on the operating table 1 until it is closed with the rear mold 3, and the staff can perform the injection molding operation. When the rear mold 3 needs to be cooled, the hydraulic cylinder 41 is started, and the hydraulic cylinder 41 drives the condenser 42 to move leftward, and the condenser 42 drives multiple condensing water pipes 43 to move leftward. During the process of the multiple condensing water pipes 43 moving leftward, they respectively enter multiple cooling grooves 44, and the condensing water pipes 43 are connected to the rear mold 3 through the multiple cooling grooves 44. The cooling device 4 is provided so that after the plurality of condensing water pipes 43 enter the plurality of cooling grooves 44, the condensing water pipes 43 absorb the temperature of the rear mold 3 by contacting with the inside of the rear mold 3. Since the plurality of condensing water pipes 43 cool the plurality of parts of the rear mold 3 at the same time, the movement distance of the condensing water in a single condensing water pipe 43 is short, the overall cooling efficiency is high, and the cooling effect of each part of the rear mold 3 is more uniform, so as to avoid the situation that the front and rear temperatures of the condensing water pipes 43 are uneven due to the long condensing water pipes 43, thereby causing the rear mold 3 to have uneven cooling temperature, which affects Cooling effect and demoulding efficiency; when the condenser 42 moves to the left, the condenser 42 drives the two slide bars 52 to move away from each other through the two connecting rods 51, and the two slide bars 52 drive the two insect-proof nets 54 to move away from each other through the two mounting frames 53 respectively. When the two insect-proof nets 54 are opened, it does not affect the condensation water pipe 43 entering the cooling tank 44. When the cooling operation is completed, the condenser 42 is reset through the two connecting rods 51 to reset the two slide bars 52, and the two slide bars 52 drive the two insect-proof nets 54 to reset through the two mounting frames 53. The two insect-proof nets 54 are closed after being reset. , thereby protecting multiple cooling grooves 44. When the insect-proof net 54 moves, the insect-proof net 54 achieves the effect of cleaning the insect-proof net 54 through friction with the cleaning brush 55. Through the setting of the insect-proof device 5, the two insect-proof nets 54 can protect the cooling grooves 44 on the rear mold 3 when the rear mold 3 stops working, so as to prevent some insects from entering the cooling grooves 44 and causing blockage of the cooling grooves 44, thereby affecting subsequent use. In addition, through the cooperation of the cleaning brush 55 and the insect-proof net 54, the cleaning brush 55 can clean the surface of the insect-proof net 54 during the movement of the insect-proof net 54, so as to keep the cleanliness of the insect-proof net 54;When the condenser 42 moves, the condenser 42 drives the rack 62 to move, and the rack 62 drives the large gear 63 on the bracket 61 to rotate during the movement. When the large gear 63 rotates, it drives the fan 65 to rotate through the small gear 64. The fan 65 cools the condensing water pipe 43 below it by rotating. Through the setting of the air cooling device 6, when the condenser 42 completes the cooling operation and resets, the fan 65 cools the multiple condensing water pipes 43 moving below it by rotating. Since the multiple condensing water pipes 43 have a certain amount of heat on their surfaces when they just come out of the multiple cooling tanks 44, the auxiliary cooling of the fan 65 can make the multiple condensing water pipes 43 cool faster, thereby reducing the workload of the condenser 42 and achieving the effect of saving energy. ;
[0030] The above implementation methods are only used to illustrate the embodiments of the present utility model, and are not limitations of the embodiments of the present utility model. Ordinary technicians in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the embodiments of the present utility model. Therefore, all equivalent technical solutions also belong to the scope of the embodiments of the present utility model. The patent protection scope of the embodiments of the present utility model should be limited by the claims.
Claims
1. A deep cavity injection mold cavity core cooling mechanism, comprising an operating table (1), characterized in that: A front mold (2) is slidably mounted on the operating table (1), a rear mold (3) is mounted on the operating table (1), a cooling device (4) is provided on the operating table (1), the cooling device (4) comprises a hydraulic cylinder (41), the hydraulic cylinder (41) is mounted on the operating table (1), an output end of the hydraulic cylinder (41) is connected to a condenser (42), and a plurality of condensing water pipes (43) are mounted on the condenser (42).
2. A deep cavity injection mold cavity core cooling mechanism according to claim 1, characterized in that: The rear mold (3) is provided with a plurality of cooling grooves (44), and the plurality of cooling grooves (44) are respectively located on the movement tracks of the plurality of condensation water pipes (43).
3. A deep cavity injection mold cavity core cooling mechanism according to claim 2, characterized in that: The rear mold (3) is provided with an insect-proof device (5), and the insect-proof device (5) comprises two connecting rods (51), and the two connecting rods (51) are respectively hinged on two sides of the condenser (42), and the ends of the two connecting rods (51) away from the condenser (42) are respectively hinged with two sliding rods (52), and the two sliding rods (52) are respectively connected to two mounting frames (53).
4. A deep cavity injection mold cavity core cooling mechanism according to claim 3, characterized in that: The two mounting frames (53) are both slidably mounted on a side of the rear mold (3) close to the condenser (42), and two insect-proof nets (54) are respectively mounted on the two mounting frames (53).
5. A deep cavity injection mold cavity core cooling mechanism according to claim 4, characterized in that: Two cleaning brushes (55) are respectively installed on both sides of the rear mold (3), and the two cleaning brushes (55) are respectively located on the movement tracks of the two insect-proof nets (54).
6. A deep cavity injection mold cavity core cooling mechanism according to claim 5, characterized in that: The operating table (1) is provided with an air cooling device (6), the air cooling device (6) comprising a bracket (61), the bracket (61) being mounted on the operating table (1), the left end of the bracket (61) being connected to the rear mold (3), a large gear (63) being rotatably mounted on the bracket (61), a fan (65) being rotatably mounted on the bracket (61), and a small gear (64) being connected to the top of the fan (65).
7. A deep cavity injection mold cavity core cooling mechanism according to claim 6, characterized in that: A rack (62) is installed on the top of the condensing machine (42), the rack (62) is meshed with a large gear (63), and the large gear (63) is meshed with a small gear (64).