Shaping mechanism for extruded color master batch strips

By designing a color masterbatch strip setting mechanism containing two sets of rollers, the problems of inconvenient operation and space occupation when dealing with color masterbatch strips of different specifications in the prior art are solved, and efficient and convenient shaping treatment is achieved.

CN222645299UActive Publication Date: 2025-03-21NANTONG JINSILI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421422899.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-21
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

When handling color masterbatch strips of different specifications, the existing color masterbatch strips need to be installed two separate shaped mechanisms, which are inconvenient to operate and occupy additional space. The height of the shaped mechanism cannot be consistent, and the installation requirements are high.

Method used

A color masterbatch strip after extrusion is designed. Two sets of rollers are arranged between the side plates, namely the lower end movable roller and the lower end fixing roller, the upper end movable roller and the upper end fixing roller. The two color masterbatch strips of different diameters can be shaped at the same time, and the synchronous lifting and adjustment are achieved through the connecting plate and the lead screw, making the operation more convenient.

Benefits of technology

It realizes the simultaneous shaping of two color masterbatch strips of different diameters, which greatly improves efficiency, does not occupy additional space, and makes operation more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaping mechanism for extruded color master batch strips, which is characterized in that side plates are symmetrically arranged at two ends of the upper surface of a bottom plate, a lower end fixed roller, an upper end fixed roller, a lower end movable roller and an upper end movable roller are arranged between the two side plates, and the lower end fixed roller is matched with the lower end movable roller; the upper-end fixed roller is matched with the upper-end movable roller, the lower-end movable roller is connected with the lower sliding block and the upper sliding block at the two ends of the upper-end movable roller through a connecting plate, and the outer end of the connecting plate is matched with a lead screw through a lead screw pair nut. Two color master batch strips with different diameters can be shaped at the same time, efficiency is greatly improved, extra space is not occupied, meanwhile, the two ends of the lower end movable roller and the two ends of the upper end movable roller ascend and descend synchronously through the connecting plates, the lower end movable roller and the upper end movable roller can be adjusted at the same time by rotating the lead screws, and operation is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch material strip shaping, in particular to a masterbatch material strip shaping mechanism after extrusion. Background Art

[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of colorant for polymer materials, also called pigment preparation. Masterbatch is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate obtained by uniformly attaching an extraordinary amount of pigment to the resin. It can be called pigment concentrate, so its tinting power is higher than the pigment itself.

[0003] When processing masterbatch, the masterbatch strips are first extruded through an extruder, followed by water cooling, drying, and finally pelletizing to obtain the masterbatch. During extrusion cooling, if no shaping treatment is performed, the edge of the masterbatch is easily flattened, resulting in a non-cylindrical structure of the masterbatch, which affects the shape of the masterbatch. At present, shaping is generally performed through two rollers with semicircular grooves, one of which is a fixed roller and the other can be raised and lowered. However, if two masterbatch strips of different specifications are extruded at the same time, only two separate shaping mechanisms can be installed, and the operation must be performed twice, which is inconvenient. At the same time, the shaping mechanism is generally installed above the cooling pool through a mounting frame, and the heights of the two shaping mechanisms cannot be the same, which also occupies additional space and greatly increases the installation requirements. Therefore, an improved technology is urgently needed to solve this problem existing in the prior art. Utility Model Content

[0004] The utility model aims to provide a mechanism for shaping masterbatch strips after extrusion, wherein two groups of rollers are arranged between the side plates, namely, a lower movable roller and a lower fixed roller, and an upper movable roller and an upper fixed roller. Through the two groups of rollers, two masterbatch strips of different diameters can be shaped at the same time, the efficiency is greatly improved, and no extra space is occupied. At the same time, the two ends of the lower movable roller and the upper movable roller are synchronously lifted and lowered through a connecting plate, so that the lower movable roller and the upper movable roller can be adjusted at the same time by rotating the lead screw, and the operation is more convenient, so as to solve the problems raised in the above-mentioned background technology.

[0005] The top end face of said sliding panel also is provided with a toothed structure, and the toothed structure is designed so that said sliding panel also is provided with a toothed structure, and said toothed structure is designed so that said toothed structure can be easily moved. The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

[0006] Preferably, the utility model provides a mechanism for shaping masterbatch strips after extrusion, wherein the width of the limit plate is greater than the width of the upper slide groove and the lower slide groove.

[0007] Preferably, the utility model provides a masterbatch material strip post-extrusion shaping mechanism, wherein the distance from the bottom of the lower movable roller to the lower fixed roller is consistent with the distance from the bottom of the upper movable roller to the upper fixed roller.

[0008] Preferably, the utility model provides a mechanism for shaping masterbatch strips after extrusion, wherein the top end of the lead screw is provided with an external hexagonal head.

[0009] Preferably, the utility model provides a post-extrusion shaping mechanism for masterbatch strips, wherein the bottom end of the screw has a smooth surface and is provided with an annular groove, and the side wall of the screw seat is provided with a plurality of limit pins, and the ends of the limit pins are inserted into the annular groove at the bottom of the screw.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] Two groups of rollers are arranged between the side plates, namely, the lower movable roller and the lower fixed roller, and the upper movable roller and the upper fixed roller. Through the two groups of rollers, two masterbatch strips of different diameters can be shaped at the same time, which greatly improves the efficiency and does not occupy extra space. At the same time, the two ends of the lower movable roller and the upper movable roller are synchronously lifted and lowered through the connecting plate, so that the lower movable roller and the upper movable roller can be adjusted at the same time by rotating the lead screw, which makes the operation more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0013] Figure 2 It is a side view structural diagram of the utility model located at the side plate;

[0014] Figure 3 This is a schematic diagram of the connection structure at the bottom of the screw and the screw seat of the utility model;

[0015] Figure 4 It is a schematic diagram of the working state of the utility model.

[0016] In the figure: bottom plate 1, side plate 2, top plate 3, lower fixed roller 4, upper fixed roller 5, lower movable roller 6, upper movable roller 7, lower slider 8, upper slider 9, connecting plate 10, lead screw 11, lead screw nut 12, lead screw seat 13, lower slide groove 14, upper slide groove 15, lower end bearing 16, upper end bearing 17, embedded bearing 18, limit plate 19, boss 20, first shaping groove 21, second shaping groove 22, outer hexagonal head 23, limit pin 24, annular groove 25. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model;

[0018] It should be noted that, in the description of the present invention, the terms "inside", "outside", "upper", "lower", "both sides", "one end", "the other end", "left" and "right" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0019] See also Figure 1-3The utility model provides a technical solution: a color masterbatch strip shaping mechanism after extrusion, including a bottom plate 1, a side plate 2, a top plate 3, a lower fixed roller 4, an upper fixed roller 5, a lower movable roller 6, an upper movable roller 7, a lower slider 8, an upper slider 9, a connecting plate 10, a screw 11 and a screw pair nut 12, the bottom plate 1 is symmetrically provided with side plates 2 at both ends of the upper surface, a screw seat 13 is provided on the upper surface of the bottom plate 1 and at the outer end of the side plate 2, the top of the side plate 2 is connected to the end of the top plate 3, a lower slide groove 14 is provided at the lower part of the side plate 2, an upper slide groove 15 is provided at the upper part of the side plate 2, a lower end bearing 16 is provided at the lower part of the side plate 2, an upper end bearing 17 is provided between the lower slide groove 14 and the upper slide groove 15, and the side plate 2 There are a lower fixed roller 4, a lower movable roller 6, an upper fixed roller 5, and an upper movable roller 7 arranged in sequence from bottom to top. The lower fixed roller 4 is connected with the lower bearing 16, and the upper fixed roller 5 is connected with the upper bearing 17. There are two lower sliders 8 and two upper sliders 9. The lower slider 8 is slidably arranged in the lower slide groove 14 of the side plate 2, and the upper slider 9 is slidably arranged in the upper slide groove 15 of the side plate 2. Both the lower slider 8 and the upper slider 9 are provided with embedded bearings 18. The two ends of the lower movable roller 6 are connected with the embedded bearings 18 of the lower slider 8, and the two ends of the upper movable roller 7 are connected with the embedded bearings 18 of the upper slider 9. The distance from the bottom of the lower movable roller 6 to the lower fixed roller 4 is the same as the distance from the bottom of the upper movable roller 7 to the upper fixed roller The distance between the rollers 5 is consistent to ensure that the lower movable roller 6 and the upper movable roller 7 can contact the lower fixed roller 4 and the upper fixed roller 5 respectively at the same time, so as to ensure synchronization. A limit plate 19 is arranged on the outer side of the lower slider 8 and the upper slider 9. The width of the limit plate 19 is greater than the width of the upper slide groove 15 and the lower slide groove 14 to ensure that the lower slider 8 and the upper slider 9 will not be separated from the corresponding lower slide groove 14 and the upper slide groove 15. A boss 20 is arranged on the outer side of the limit plate 19. The bosses 20 on the outer sides of the lower slider 8 and the upper slider 9 on the same side are connected through a connecting plate 10. A lead screw nut 12 is arranged on the outer side of the connecting plate 10. The lead screw 11 cooperates with the lead screw nut 12. The top of the lead screw 11 is provided with an external hexagonal head 23 to facilitate the rotation of the lead screw 1 1. The bottom of the lead screw 11 is connected with the lead screw seat 13. The bottom end of the lead screw 11 is a smooth surface and is provided with an annular groove 25. The side wall of the lead screw seat 13 is provided with a plurality of limit pins 24. The end of the limit pin 24 is inserted into the annular groove 25 at the bottom of the lead screw 11. Through this structure, when the lead screw 11 is rotated, it is ensured that the lead screw 11 will not be longitudinally displaced, thereby driving the connecting plate 10 to rise and fall. The lower fixed roller 4 and the lower movable roller 6 are both provided with a first shaping groove 21, and the first shaping grooves 21 provided by the lower fixed roller 4 and the lower movable roller 6 correspond to each other one by one. The upper fixed roller 5 and the upper movable roller 7 are both provided with a second shaping groove 22, and the second shaping grooves 22 provided by the upper fixed roller 5 and the upper movable roller 7 correspond to each other one by one.

[0020] Installation method and use principle: First, connect the two ends of the lower movable roller 6 and the upper movable roller 7 to the embedded bearings 18 inside the lower slider 8 and the upper slider 9 respectively, then place the lower slider 8 into the lower slide groove 14 of the side plate 2, and then place the upper slider 9 into the upper slide groove 15 of the side plate 2, the lower fixed roller 4 cooperates with the lower bearing 16 at the lower part of the side plate 2, and the upper fixed roller 5 cooperates with the upper bearing 17 at the upper part of the side plate 2, and at the same time, the side plate 2 is connected to the bottom plate 1 by bolts, and then the top plate 3 is connected to the top of the side plate 2. Then, the outer sides of the upper slider 9 and the lower slider 8 are respectively installed with the limit plate 19 by bolts, and the boss 20 on the outer side of the limit plate 19 on the same side is connected to the connecting plate 10 by bolts, and finally, the lead screw 11 passes through the lead screw nut 12 on the outer side of the connecting plate 10, and the bottom of the lead screw 11 is inserted into the lead screw seat 13, and then the limit pin 24 passes through the lead screw seat 13 and is inserted into the annular groove at the bottom of the lead screw 11 to complete the installation. When in use, the extruded masterbatch strips are selected according to the diameter of the appropriate roller path. If there are two diameters, they can pass through the lower fixed roller 4 and the upper fixed roller 5 respectively, and pass through the first shaping groove 21 and the second shaping groove 22 respectively. Then, the lead screw 11 is rotated to realize the lifting and lowering of the connecting plate 10, thereby driving the lower movable roller 6 and the upper movable roller 7 to descend synchronously, so that the lower movable roller 6 is connected to the lower fixed roller 4, and the upper movable roller 7 is connected to the upper fixed roller 5. When the masterbatch strips are pulled, the masterbatch strips are shaped by the cooperation of the lower movable roller 6 and the lower fixed roller 4 and the upper movable roller 7 and the upper fixed roller 5 to ensure the roundness of the product. Figure 4 As shown. The shaping mechanism is installed in the middle of the cooling water tank through the bottom plate 1. It first enters the water for cooling and then shaping, then cools again and finally dries and pelletizes. The utility model has a reasonable structure. Two groups of rollers are arranged between the side plates 2, namely, the lower movable roller 6 and the lower fixed roller 4, and the upper movable roller 7 and the upper fixed roller 5. Through the two groups of rollers, two masterbatch strips of different diameters can be shaped at the same time, the efficiency is greatly improved, and no extra space is occupied. At the same time, the two ends of the lower movable roller 6 and the upper movable roller 7 are synchronously lifted and lowered through the connecting plate 10, so that the lower movable roller 6 and the upper movable roller 7 can be adjusted at the same time by rotating the lead screw 11, which is more convenient to operate.

[0021] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

[0022] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A mechanism for shaping masterbatch strips after extrusion, characterized in that: The invention comprises a bottom plate (1), a side plate (2), a top plate (3), a lower fixed roller (4), an upper fixed roller (5), a lower movable roller (6), an upper movable roller (7), a lower slider (8), an upper slider (9), a connecting plate (10), a lead screw (11) and a lead screw pair nut (12), wherein the side plates (2) are symmetrically arranged at both ends of the upper surface of the bottom plate (1), a lead screw seat (13) is arranged on the upper surface of the bottom plate (1) and at the outer end of the side plate (2), the top end of the side plate (2) is connected to the end of the top plate (3), a lower portion of the side plate (2) is provided with a lower slide groove (14), an upper portion of the side plate (2) is provided with an upper slide groove (15), and the side The plate (2) is located below the lower slide groove (14) and is provided with a lower end bearing (16); the side plate (2) is located between the lower slide groove (14) and the upper slide groove (15) and is provided with an upper end bearing (17); a lower end fixed roller (4), a lower end movable roller (6), an upper end fixed roller (5), and an upper end movable roller (7) are sequentially provided between the side plates (2) from bottom to top; the lower end fixed roller (4) is matched and connected with the lower end bearing (16); the upper end fixed roller (5) is matched and connected with the upper end bearing (17); the lower slider (8) and the upper slider (9) are each provided with two; the lower slider (8) is slidably provided in the lower slide groove (14) of the side plate (2) and is provided with two upper sliders (9); 4), the upper slider (9) is slidably arranged in the upper slide groove (15) of the side plate (2), the lower slider (8) and the upper slider (9) are both provided with embedded bearings (18), the two ends of the lower movable roller (6) are connected to the embedded bearings (18) of the lower slider (8), the two ends of the upper movable roller (7) are connected to the embedded bearings (18) of the upper slider (9), the outer sides of the lower slider (8) and the upper slider (9) are provided with limit plates (19), the outer sides of the limit plates (19) are provided with bosses (20), and the bosses (20) on the outer sides of the lower slider (8) and the upper slider (9) on the same side are connected through the connecting plate (10). The connecting plate (10) is connected to the outer side of the connecting plate (10), the screw (11) cooperates with the screw nut (12), the bottom of the screw (11) is cooperated with the screw seat (13), the lower fixed roller (4) and the lower movable roller (6) are both provided with a first shaping groove (21), and the first shaping grooves (21) provided on the lower fixed roller (4) and the lower movable roller (6) correspond to each other, and the upper fixed roller (5) and the upper movable roller (7) are both provided with a second shaping groove (22), and the second shaping grooves (22) provided on the upper fixed roller (5) and the upper movable roller (7) correspond to each other.

2. The post-extrusion shaping mechanism for masterbatch strips according to claim 1 is characterized in that: The width of the limiting plate (19) is greater than the width of the upper slide groove (15) and the lower slide groove (14).

3. The post-extrusion shaping mechanism for masterbatch strips according to claim 1 is characterized in that: The distance from the bottom of the lower movable roller (6) to the lower fixed roller (4) is consistent with the distance from the bottom of the upper movable roller (7) to the upper fixed roller (5).

4. The post-extrusion shaping mechanism for masterbatch strips according to claim 1 is characterized in that: The top end of the lead screw (11) is provided with an external hexagonal head (23).

5. The post-extrusion shaping mechanism for masterbatch strips according to claim 1 is characterized in that: The bottom end of the lead screw (11) has a smooth surface and is provided with an annular groove (25); the side wall of the lead screw seat (13) is provided with a plurality of limit pins (24); the ends of the limit pins (24) are inserted into the annular groove (25) at the bottom of the lead screw (11).