Pipe flanging device
By designing a pipe flange device including mounting frame, moving seat, clamp ring, cylinder, heating seat and top ring, the problems of difficult to achieve hot melt connection of pipes, complex equipment structure and warping of the flange rear edge in the prior art are solved, and efficient flange and flat molding of pipes of different lengths are achieved.
Patent Information
- Application Number
- CN202421416423.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-20
AI Technical Summary
In existing plastic pipe systems, hot melt connection technology of pipes is difficult to achieve, resulting in only mechanical connections. The equipment structure is complex, the manufacturing cost is high, and the larger the length of the pipe, the larger the overall size of the equipment, the smaller the scope of application, and the problem of edge warping is prone to occur after flanking.
A pipe flange device is designed, including a mounting frame, a moving seat, a clamp ring, a cylinder, a heating seat and a top ring. The pipe is clamped by the clamping ring, and the moving seat drives the pipe downward, the heating seat softens the pipe, and the top surface of the flip is flattened by the top ring.
The flange of pipes of different lengths is achieved, avoiding the problem of overall high equipment, reducing the size of the equipment, simple structure, strong versatility, better flange effect and convenient use.
Smart Images

Figure CN222645341U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline connection, in particular to a pipe flanging device. Background Art
[0002] In plastic pipe systems, due to the characteristics of ultra-high molecular weight pipe materials, it is not easy to connect pipes through hot-melt connection technology, and they can only be connected mechanically.
[0003] After searching, it was found that the publication number is CN214354151U, and the name is a pipe flanging equipment. The application proposed a Chinese utility model patent with authorization announcement number CN209096004U, which discloses a plastic pipe flanging equipment. The equipment structure is quite complicated and the manufacturing cost is high. The pressure plate slides between the upper panel and the lower panel through the cooperation of the connecting column and the through hole, which can adapt to the flanging of pipes of different lengths. However, in actual use, the pressure plate squeezes the other end of the pipe to apply pressure to the pipe, and the pipe is installed in the equipment frame, which means that the longer the pipe is, the larger the overall size of the equipment is. When the pipe is longer, the overall size of the equipment becomes larger and the scope of application is small. Further improvements can be made. At the same time, the application lacks a limit on the flanging of the pipe, and the edge warping problem is prone to occur after the pipe is flanging, which can also be further improved.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a pipe flanging device, which has the advantages of strong versatility, wide application range, and further reduced size, thereby solving the problems in the above-mentioned background technology.
[0007] (II) Technical solution
[0008] In order to achieve the above advantages of strong versatility, wide application range and further reduced size, the specific technical solutions adopted by the utility model are as follows:
[0009] A pipe flanging device comprises a mounting frame and a movable seat, wherein a heating seat is fixedly mounted on the inner bottom surface of the mounting frame, a through hole is penetrated through the top surface of the mounting frame, and an end plate is fixedly connected to the inner wall of the mounting frame, a movable seat is arranged between the end plate and the mounting frame, and a cylinder is fixedly connected to the other side surface of the movable seat, and a clamping ring is fixedly connected to the other end of the piston rod of the cylinder, a first electric cylinder is vertically mounted between the top surface of the movable seat and the inner top surface of the mounting frame, a second electric cylinder is fixedly connected to the outer wall of the mounting frame, and a top ring is fixedly connected to the other end of the movable rod of the second electric cylinder.
[0010] Furthermore, the top ring is a semicircular ring structure, and the surface of the top ring is polished.
[0011] Furthermore, the surface of the clamp ring is roughened.
[0012] Furthermore, the diameter of the through hole is larger than the maximum outer diameter of the heating seat.
[0013] Furthermore, a first guide rod is vertically fixedly installed between the end plate and the inner top surface of the installation frame, and the first guide rod passes through the movable seat and is slidably connected to the movable seat.
[0014] Furthermore, a guide hole is opened on the surface of the movable seat, a second guide rod is fixedly connected to the outer wall of the clamp ring, and the second guide rod is inserted into the guide hole and slidably connected to the guide hole.
[0015] Furthermore, two ends of the first electric cylinder are fixedly connected to the inner top surface of the mounting frame and the top surface of the movable seat respectively.
[0016] Furthermore, a heating wire is installed inside the heating seat, and the outer surface of the heating seat is polished.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a pipe flanging device, which has the following beneficial effects:
[0019] (1) The utility model adopts a clamping ring and a movable seat. When flanging the pipe, the pipe can be passed through the through hole. Then, the clamping ring is pushed by the start cylinder to clamp the pipe. Then, the heating seat is started to heat, the first electric cylinder is started to extend, and the movable seat is pushed downward to drive the pipe downward. The top of the heating seat is inserted into one end of the pipe to soften the pipe. As the pipe moves downward, one end of the pipe can be deformed and flanged along the contour of the heating seat. The device adopts a clamping ring to clamp the pipe and drives the pipe to move by the movement of the movable seat. Therefore, it is suitable for pipes of different lengths, avoiding the problem of the overall height of the equipment caused by the pipe being too long, further reducing the overall size, making the structure simpler and more versatile.
[0020] (2) The utility model adopts a top ring. The second electric cylinder is extended to push the top ring to merge, and the bottom surface of the top ring is pressed against the top surface of the flange, so that the top surface of the flange is smoother, thereby improving the forming effect and efficiency. After the second electric cylinder is shortened, the top ring opens to both sides without affecting the removal of the pipe, further improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 This is a schematic diagram of the external structure of a pipe flanging device proposed by the utility model;
[0023] Figure 2 It is a structural schematic diagram of the clamp ring proposed by the utility model;
[0024] Figure 3 This is a working principle diagram of a pipe flanging device proposed by the utility model;
[0025] Figure 4 It is a front view of a pipe flanging device proposed by the utility model.
[0026] In the figure:
[0027] 1. Mounting frame; 2. Moving seat; 3. First electric cylinder; 4. First guide rod; 5. End plate; 6. Cylinder; 7. Second guide rod; 8. Clamp ring; 9. Through hole; 10. Second electric cylinder; 11. Heating seat; 12. Top ring; 13. Guide hole. DETAILED DESCRIPTION
[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0029] According to an embodiment of the utility model, a pipe flanging device is provided.
[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-4As shown, a pipe flanging device according to an embodiment of the utility model comprises a mounting frame 1 and a moving seat 2, a heating seat 11 is fixedly mounted on the inner bottom surface of the mounting frame 1, the contour of the heating seat 11 meets the requirements of pipe flanging, and a through hole 9 is penetrated through the top surface of the mounting frame 1 to facilitate pipe installation, and an end plate 5 is fixedly connected to the inner wall of the mounting frame 1, a moving seat 2 is arranged between the end plate 5 and the mounting frame 1, and a cylinder 6 is fixedly connected to the other side surface of the moving seat 2, and a clamping ring 8 is fixedly connected to the other end of the piston rod of the cylinder 6, and the inner diameter of the clamping ring 8 matches the outer diameter of the pipe, a first electric cylinder 3 is vertically mounted between the top surface of the moving seat 2 and the inner top surface of the mounting frame 1, and a second electric cylinder 10 is fixedly connected to the outer wall of the mounting frame 1, and a top ring 12 is fixedly connected to the other end of the moving rod of the second electric cylinder 10, when flanging the pipe, the pipe can be passed through the through hole 9, and then, by starting the cylinder 6 pushes the clamp ring 8 to clamp the pipe, then starts the heating seat 11 to heat, starts the first electric cylinder 3 to extend, pushes the movable seat 2 to move downward, and drives the pipe to move downward. The top of the heating seat 11 is inserted into one end of the pipe to soften the pipe. As the pipe moves downward, one end of the pipe can be deformed and flanged along the contour of the heating seat 11. The device adopts the clamp ring 8 to clamp the pipe and drives the pipe to move through the movement of the movable seat 2, so that it is suitable for pipes of different lengths, avoids the problem of the overall height of the equipment caused by the pipe being too long, further reduces the overall size, has a simpler structure, and is more versatile. At the same time, the second electric cylinder 10 extends and pushes the top ring 12 to merge, and the bottom surface of the top ring 12 is pressed against the top surface of the flange, so that the top surface of the flange is smoother, thereby improving the molding effect and efficiency. After the second electric cylinder 10 is shortened, the top ring 12 opens to both sides, which does not affect the removal of the pipe, further improving the convenience of use.
[0031] In one embodiment, the top ring 12 is a semicircular ring structure, and the surface of the top ring 12 is polished to reduce adhesion and improve the smoothness of the flange.
[0032] In one embodiment, the surface of the clamp ring 8 is roughened to increase friction and improve clamping stability.
[0033] In one embodiment, the diameter of the through hole 9 is larger than the maximum outer diameter of the heating seat 11, so as to facilitate the loading and unloading of the pipe.
[0034] In one embodiment, a first guide rod 4 is vertically fixedly installed between the end plate 5 and the inner top surface of the mounting frame 1, and the first guide rod 4 passes through the moving seat 2 and is slidably connected to the moving seat 2. The first guide rod 4 guides the moving seat 2 to facilitate stable lifting and movement of the moving seat 2.
[0035] In one embodiment, a guide hole 13 is opened on the surface of the movable seat 2, and a second guide rod 7 is fixedly connected to the outer wall of the clamp ring 8, and the second guide rod 7 is inserted into the guide hole 13 and slidably connected to the guide hole 13. The second guide rod 7 guides the clamp ring 8 to facilitate stable movement of the clamp ring 8.
[0036] In one embodiment, two ends of the first electric cylinder 3 are fixedly connected to the inner top surface of the installation frame 1 and the top surface of the moving seat 2 respectively, so as to facilitate the lifting and lowering of the moving seat 2.
[0037] In one embodiment, a heating wire is installed inside the heating seat 11, and the outer wall of the heating seat 11 is made of metal material to facilitate heat conduction, and the outer surface of the heating seat 11 is polished to facilitate stable flanging.
[0038] Working principle:
[0039] When flanging the pipe, the pipe can be passed through the through hole 9, and then the clamping ring 8 is pushed by the starting cylinder 6 to clamp the pipe. Then, the heating seat 11 is started for heating, the first electric cylinder 3 is started to extend, and the movable seat 2 is pushed downward to drive the pipe downward. The top of the heating seat 11 is inserted into one end of the pipe to soften the pipe. As the pipe moves downward, one end of the pipe can be deformed and flanged along the contour of the heating seat 11. The device adopts the clamping ring 8 to clamp the pipe, and drives the pipe to move by the movement of the movable seat 2, so that it is suitable for pipes of different lengths, avoiding the problem of the overall height of the equipment caused by the pipe being too long, further reducing the overall size, making the structure simpler and more versatile. At the same time, the second electric cylinder 10 extends and pushes the top ring 12 to merge, and the bottom surface of the top ring 12 is pressed against the top surface of the flanging, so that the top surface of the flanging is smoother, thereby improving the forming effect and efficiency. After the second electric cylinder 10 is shortened, the top ring 12 opens to both sides, which does not affect the removal of the pipe, further improving the convenience of use.
[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pipe flanging device, characterized in that: The invention comprises a mounting frame (1) and a movable seat (2), wherein a heating seat (11) is fixedly mounted on the inner bottom surface of the mounting frame (1), a through hole (9) is penetrated through the top surface of the mounting frame (1), and an end plate (5) is fixedly connected to the inner wall of the mounting frame (1), a movable seat (2) is arranged between the end plate (5) and the mounting frame (1), and a cylinder (6) is fixedly connected to the other side surface of the movable seat (2), and a clamping ring (8) is fixedly connected to the other end of the piston rod of the cylinder (6), a first electric cylinder (3) is vertically mounted between the top surface of the movable seat (2) and the inner top surface of the mounting frame (1), and a second electric cylinder (10) is fixedly connected to the outer wall of the mounting frame (1), and a top ring (12) is fixedly connected to the other end of the movable rod of the second electric cylinder (10).
2. A pipe flanging device according to claim 1, characterized in that: The top ring (12) is a semicircular ring structure, and the surface of the top ring (12) is polished.
3. A pipe flanging device according to claim 1, characterized in that: The surface of the clamp ring (8) is roughened.
4. A pipe flanging device according to claim 1, characterized in that: The diameter of the through hole (9) is larger than the maximum outer diameter of the heating seat (11).
5. The tube flanging device according to claim 1, characterized in that: A first guide rod (4) is vertically fixedly installed between the end plate (5) and the inner top surface of the installation frame (1), and the first guide rod (4) passes through the movable seat (2) and is slidably connected to the movable seat (2).
6. The tube flanging device according to claim 1, characterized in that: A guide hole (13) is provided on the surface of the movable seat (2); a second guide rod (7) is fixedly connected to the outer wall of the clamp ring (8); and the second guide rod (7) is inserted into the guide hole (13) and slidably connected to the guide hole (13).
7. The tube flanging device according to claim 1, characterized in that: The two ends of the first electric cylinder (3) are respectively fixedly connected to the inner top surface of the installation frame (1) and the top surface of the movable seat (2).
8. The tube flanging device according to claim 1, characterized in that: The heating seat (11) is internally installed with a heating wire, and the outer surface of the heating seat (11) is polished.
Citation Information
Patent Citations
Flanging equipment for plastic pipe
CN209096004U
Pipe flanging equipment
CN214354151U