Multi-station automatic servo hydraulic machine

By using infrared sensors and controllers to drive the belt conveyor to operate in a multi-station fully automatic servo hydraulic press, the problem of manual handling of processed workpieces is solved, convenient material collection and feeding is achieved, and processing efficiency and structural intelligence are improved.

CN222645440UActive Publication Date: 2025-03-21CHENGDU HONGMING FORGING MASCH TOOL MFG CO LTD
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Patent Information

Application Number
CN202420616657.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-03-21
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

In existing multi-station fully automatic servo hydraulic presses, the processed workpieces need to be manually transported, resulting in inefficiency and heavy burden on staff.

Method used

Infrared sensors are used to detect the workpiece on the belt conveyor, and the motor is controlled to drive the belt conveyor to operate through the controller, so as to transfer the processed workpiece to the material plate at the next step.

Benefits of technology

It realizes convenient pick-up and delivery of materials for staff, improves the overall structure intelligence and processing efficiency, reduces the labor burden of staff, and avoids the cumbersomeness of reciprocating workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station automatic servo hydraulic machine, and particularly relates to the technical field of hydraulic machines, the multi-station automatic servo hydraulic machine comprises a base, the top of the base is provided with a plurality of hydraulic machine bodies which are distributed at intervals, and the front sides of the plurality of hydraulic machine bodies are provided with the same conveying assembly for convenient feeding; the conveying assembly comprises two mounting plates, and a plurality of sets of belt conveyors are mounted between the two mounting plates. Workpieces on the belt conveyor are detected through the infrared sensor, then the controller controls the corresponding motor to drive the belt conveyor to operate, and therefore the machined workpieces can be conveyed to a material plate in the next step, and the effect that workers take and feed the workpieces conveniently and rapidly is achieved. And the controller and the infrared sensor are used for monitoring and adjusting, so that the intelligence of the whole structure and the machining efficiency can be effectively improved, the labor burden of workers is relieved, and the complexity of carrying workpieces back and forth is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic presses, in particular to a multi-station automatic servo hydraulic press. Background Art

[0002] The servo hydraulic press has the advantages of energy saving, low noise, high efficiency, good flexibility and high efficiency. It can replace most of the existing ordinary hydraulic presses and has broad market prospects.

[0003] As shown in the application document with the prior art publication number CN219256537U, it includes a hydraulic press frame, the inner surface of the rear end of the hydraulic press frame is movably connected to the first hydraulic press, the rear outer surface of the hydraulic press frame is movably connected to the second hydraulic press, the outer surface of the rear end of the hydraulic press frame is movably connected to the third hydraulic press, the outer surface of one side of the hydraulic press frame is fixedly connected to a control box, the outer surface of one side of the hydraulic press frame is movably connected to a finished product container, and the outer surface of one side of the third hydraulic press is movably connected to a finished product slide plate. The multi-station fully automatic servo hydraulic press described in this technical solution can place the semi-finished parts processed by the hydraulic press in the semi-finished product placement groove, which is convenient for the operator of the next process to complete further processing, and the addition of a magnetic suction plate can prevent the semi-finished products from falling, which can effectively improve production efficiency.

[0004] However, the processed workpieces in the above technical solution need to be manually moved by adjacent workers. Manual moving is inefficient and requires people to repeat the same action all the time, which affects the processing efficiency and increases the workload of the workers. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a multi-station automatic servo hydraulic press, which detects the workpiece on the belt conveyor through an infrared sensor, and then controls the corresponding motor by the controller to drive the belt conveyor to operate, so that the processed workpiece can be transferred to the material plate at the next step, thereby achieving the effect of convenient material collection and convenient material delivery for the staff, and is monitored and adjusted by the controller and infrared sensor, which can effectively improve the overall structural intelligence and processing efficiency, reduce the labor burden of the staff, and avoid the tediousness of reciprocating transportation of workpieces, so as to solve the problems arising from the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station automatic servo hydraulic press, comprising a base, a plurality of hydraulic press bodies distributed at intervals are installed on the top of the base, and a same conveying assembly for convenient feeding is provided on the front side of the plurality of hydraulic press bodies;

[0007] The conveying assembly includes two mounting plates, between which a plurality of belt conveyors are mounted, the plurality of belt conveyors respectively corresponding to the positions of the plurality of hydraulic press bodies;

[0008] A material plate is provided on the top of each belt conveyor, and the front and rear ends of the material plate are respectively fixed together with two mounting plates, a fixing plate is installed at the bottom of the end of the material plate away from the belt conveyor, and an infrared sensor is installed on the side of the fixing plate close to the belt conveyor;

[0009] A controller is installed on the top of one end of the base. The workpiece on the belt conveyor is detected by an infrared sensor, and then the controller controls the corresponding motor to drive the belt conveyor to operate, so that the processed workpiece can be transferred to the material plate at the next step, so as to achieve the effect of convenient material collection and convenient material delivery for the staff, and the controller and infrared sensor are used for monitoring and adjustment, which can effectively improve the overall structural intelligence and processing efficiency, and reduce the labor burden of the staff.

[0010] In a preferred embodiment, multiple motors are installed on one side of one mounting plate away from the multiple belt conveyors, and the output shafts of the multiple motors are respectively connected to the rotating shafts of the multiple belt conveyors. Through the connection between the motor and the belt conveyor, the motor can drive the belt conveyor to transport the processed workpiece, thereby improving the convenience of workers in transporting the workpiece and the work efficiency of processing the workpiece.

[0011] In a preferred embodiment, a plurality of support plates are installed at the bottom of each mounting plate, and the plurality of support plates are evenly spaced apart. The bottom of the support plate is fixed to the top of the base. By setting up the plurality of support plates, the mounting plate can be supported to ensure the stability of the mounting plate and avoid the mounting plate from collapsing.

[0012] In a preferred embodiment, a storage box is provided at the top of one end of the base close to the controller, and the storage box is provided at the bottom of one of the belt conveyors. Through the provision of the storage box, completely processed workpieces can be stored to avoid the workpieces being scattered and affecting the subsequent overall tediousness of the staff.

[0013] In a preferred embodiment, the length of the material sheet is smaller than the length of the belt conveyor. By setting the length of the material sheet to be smaller than the length of the belt conveyor, the staff can conveniently place the workpiece on the material sheet on the belt conveyor.

[0014] In a preferred embodiment, a plurality of belt conveyors are distributed in a stepped manner on the top of the base. By distributing the plurality of belt conveyors in a stepped manner, the workpieces can be easily transported.

[0015] Technical effects and advantages of the utility model:

[0016] The workpiece on the belt conveyor is detected by an infrared sensor, and then the controller controls the corresponding motor to drive the belt conveyor to operate, so that the processed workpiece can be transferred to the material plate at the next step, so as to achieve the effect of convenient material retrieval and delivery for the staff, and the controller and infrared sensor are used for monitoring and adjustment, which can effectively improve the overall structure intelligence and processing efficiency, reduce the labor burden of the staff, and avoid the tediousness of reciprocating handling of workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is the front view of the mounting plate of the utility model;

[0019] Figure 3 This is an exploded view of the mounting plate of the utility model;

[0020] Figure 4 This is the front view of the belt conveyor of the utility model;

[0021] Figure 5 This is an exploded view of the material plate of the present utility model.

[0022] The accompanying drawings are marked as follows: 1. base; 2. hydraulic press body; 3. mounting plate; 4. belt conveyor; 5. material plate; 6. fixing plate; 7. infrared sensor; 8. controller; 9. motor; 10. support plate; 11. storage box. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Referring to Attachment 1-5 of the specification, the utility model provides a multi-station automatic servo hydraulic press, comprising a base 1, a plurality of hydraulic press bodies 2 spaced apart are mounted on the top of the base 1, and a common conveying assembly for convenient feeding is arranged on the front side of the plurality of hydraulic press bodies 2;

[0025] like Figure 2-5As shown, the conveying assembly includes two mounting plates 3, between which a plurality of belt conveyors 4 are mounted, and the plurality of belt conveyors 4 respectively correspond to the front and rear positions of the plurality of hydraulic press bodies 2; a material plate 5 is provided on the top of each belt conveyor 4, and the front and rear ends of the material plate 5 are respectively fixed to the two mounting plates 3, and a fixing plate 6 is installed at the bottom of the end of the material plate 5 away from the belt conveyor 4, and an infrared sensor 7 is installed on the side of the fixing plate 6 close to the belt conveyor 4; a controller 8 is installed on the top of one end of the base 1, and a plurality of motors 9 are installed on the side of one mounting plate 3 away from the plurality of belt conveyors 4, and the output shafts of the plurality of motors 9 are respectively connected to the rotating shafts of the plurality of belt conveyors 4, and through the connection between the motor 9 and the belt conveyor 4, the motor 9 can drive the belt conveyor 4 to transport the processed workpieces, thereby improving the convenience of the staff in transmitting and delivering the workpieces and the work efficiency of processing the workpieces, and reducing the work burden of the staff.

[0026] like Figure 1-3 As shown, a plurality of support plates 10 are installed at the bottom of each mounting plate 3, and the plurality of support plates 10 are evenly spaced apart. The bottom of the support plate 10 is fixed to the top of the base 1. By setting the plurality of support plates 10, the mounting plate 3 can be supported to ensure the stability of the mounting plate 3, avoid the mounting plate 3 from collapsing, and enhance the stability of the belt conveyor 4 during operation.

[0027] like Figure 1 As shown, a storage box 11 is provided at the top of one end of the base 1 close to the controller 8, and the storage box 11 is provided at the bottom of one of the belt conveyors 4. Through the provision of the storage box 11, the completely processed workpieces can be stored to avoid the workpieces being scattered and affecting the subsequent overall tediousness of the staff.

[0028] like Figure 5 As shown, the length of the material sheet 5 is smaller than the length of the belt conveyor 4 . By setting the length of the material sheet 5 to be smaller than the length of the belt conveyor 4 , the staff can conveniently place the workpiece on the material sheet 5 onto the belt conveyor 4 .

[0029] like Figure 4 As shown, a plurality of belt conveyors 4 are distributed in a stepped manner on the top of the base 1. By distributing the plurality of belt conveyors 4 in a stepped manner, it is possible to facilitate the transportation of workpieces and improve the transportation efficiency.

[0030] The workpiece to be processed is placed on the material plate 5, and then the staff places the processed workpiece on the belt conveyor 4. At this time, the infrared sensor 7 detects the workpiece and transmits the detection information to the controller 8. The controller 8 controls the motor 9 to drive the corresponding belt conveyor 4, so that the belt conveyor 4 can transfer the workpiece to the adjacent material plate 5, which is convenient for the staff at the adjacent workstation to carry out the next step of processing. After the staff finishes the processing, the workpiece is placed on the corresponding belt conveyor 4 again, and the corresponding infrared sensor 7 transmits the information of detecting the workpiece to the controller 8. The controller 8 then controls the motor 9 to drive the belt conveyor 4 to transfer the workpiece to the material plate 5 at the lower step. The steps are followed in sequence, which can improve the convenience of the staff in transferring the workpiece, reduce the workload of the staff, and avoid the tediousness of reciprocating the workpiece.

[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A multi-station automatic servo hydraulic press, comprising a base (1), characterized in that: A plurality of hydraulic press bodies (2) are installed at intervals on the top of the base (1), and a common conveying assembly for convenient material feeding is provided on the front sides of the plurality of hydraulic press bodies (2); The conveying assembly comprises two mounting plates (3), between which a plurality of belt conveyors (4) are mounted, and the plurality of belt conveyors (4) respectively correspond to the positions of the plurality of hydraulic press bodies (2) in front and behind. A material plate (5) is provided on the top of each belt conveyor (4), and the front and rear ends of the material plate (5) are respectively fixed to two mounting plates (3), a fixing plate (6) is installed at the bottom of the end of the material plate (5) away from the belt conveyor (4), and an infrared sensor (7) is installed on the side of the fixing plate (6) close to the belt conveyor (4); A controller (8) is installed on the top of one end of the base (1).

2. A multi-station automatic servo hydraulic press according to claim 1, characterized in that: A plurality of motors (9) are installed on one side of one of the mounting plates (3) away from the plurality of belt conveyors (4), and the output shafts of the plurality of motors (9) are respectively connected to the rotating shafts of the plurality of belt conveyors (4).

3. The multi-station automatic servo hydraulic press according to claim 1, characterized in that: A plurality of support plates (10) are installed at the bottom of each mounting plate (3), the plurality of support plates (10) are evenly spaced and distributed, and the bottom of the support plates (10) is fixed to the top of the base (1).

4. The multi-station automatic servo hydraulic press according to claim 1, characterized in that: A storage box (11) is provided at the top of one end of the base (1) close to the controller (8), and the storage box (11) is arranged at the bottom of one of the belt conveyors (4).

5. The multi-station automatic servo hydraulic press according to claim 1, characterized in that: The length of the material plate (5) is smaller than the length of the belt conveyor (4).

6. The multi-station automatic servo hydraulic press according to claim 1, characterized in that: A plurality of belt conveyors (4) are distributed in a stepped manner on the top of the base (1).

Citation Information

Patent Citations

  • Multi-station full-automatic servo hydraulic machine

    CN219256537U