Automatic conveying device for tube bundle of shell-and-tube heat exchanger

By designing the automatic conveying device of the tube bundle of the shell and tube heat exchanger, and using the limiting mechanism and the conveying mechanism, the problem of the shell and tube heat exchanger being easily offset or fall when removed in the prior art is solved, and the safe and stable conveying and automated operation of the equipment are achieved.

CN222646866UActive Publication Date: 2025-03-21SHENYANG SANFENG LUBRICATING EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420703868.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-21
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

In the prior art, when removing shell and tube heat exchangers from the equipment, due to the large weight, they are prone to offset or drop, resulting in damage to the equipment and inconvenient use.

Method used

An automatic conveying device for tube bundles of shell and tube heat exchanger is designed, including a processing table, a limiting mechanism and a conveying mechanism. The limiting mechanism ensures that the shell and tube heat exchanger maintains linear motion during movement and avoids deviation through the conveyor belt and limiting plate installed on the inner side of the vertical plate. The conveying mechanism automatically controls the conveying of the shell and tube heat exchanger by rotating the drive roller and the drive plate.

Benefits of technology

Effectively prevent the shell and tube heat exchanger from being offset or falling during movement, ensuring the safety and service life of the equipment, and at the same time, the automatic conveying of shell and tube heat exchanger is realized and the working efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222646866U_ABST
    Figure CN222646866U_ABST
Patent Text Reader

Abstract

The utility model provides an automatic conveying device for tube bundles of a shell-and-tube heat exchanger, and belongs to the technical field of tube bundles of shell-and-tube heat exchangers. Comprising a machining table and a limiting mechanism, the bottom of the machining table is fixedly connected with a supporting rod, the limiting mechanism comprises a conveying belt, the upper surface of the machining table is fixedly connected with a vertical plate, the conveying belt is installed on the inner side of the vertical plate, a limiting plate is fixedly installed on the outer surface of the conveying belt, and a rubber pad is fixedly installed on one side face of the limiting plate. The three vertical plates are fixedly installed on the upper surface of the machining table, and an open rectangle is defined by the vertical plates. The conveying belt is mounted on the inner side of the vertical plate, the limiting plate is fixedly connected to the outer surface of the conveying belt, and the limiting plate can limit the tube bundle of the shell-and-tube heat exchanger in the moving process, so that the tube bundle of the shell-and-tube heat exchanger can linearly move, the deviation condition in the moving process is effectively prevented, and the service life of the tube bundle of the shell-and-tube heat exchanger is prolonged. And the tube bundle of the shell-and-tube heat exchanger is prevented from falling off from the device to cause damage.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tube bundles of shell and tube heat exchangers, in particular to an automatic conveying device for tube bundles of shell and tube heat exchangers. Background Art

[0002] Shell and tube heat exchanger is a common heat exchange equipment used to transfer heat between fluids. Shell and tube heat exchanger consists of a tube bundle and a shell. Shell and tube heat exchanger will accumulate dirt and sediment during use, which will reduce heat exchange efficiency and increase energy consumption, so it needs to be taken out and cleaned regularly before it can continue to be used.

[0003] At present, the method of taking out the shell and tube heat exchanger is mostly to use a conveyor wheel to move it out from the inside of the equipment, and then remove it, so that the staff can clean the inside of the shell and tube heat exchanger and remove the dirt for use.

[0004] Although the above method can transport the shell and tube heat exchanger out of the equipment, the shell and tube heat exchanger is placed on a conveying wheel and moved. Due to its heavy weight, it is easy to deviate during the movement, causing the shell and tube heat exchanger to fall from the conveying wheel, causing damage to the shell and tube heat exchanger and affecting its use. Therefore, we propose an automatic conveying device for shell and tube heat exchanger tube bundles to solve the above problem. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides an automatic tube bundle conveying device for a shell and tube heat exchanger, which overcomes the above technical problems or at least partially solves the above problems.

[0006] The utility model is achieved in this way:

[0007] The utility model provides an automatic tube bundle conveying device for a shell and tube heat exchanger, comprising a processing table, the bottom of which is fixedly connected to a support rod;

[0008] A limiting mechanism, the limiting mechanism comprising:

[0009] Conveyor belt, the upper surface of the processing table is fixedly connected to the vertical plate, the inner side of the vertical plate is equipped with a conveyor belt, the inner side of the vertical plate is equipped with a conveying mechanism, the conveying mechanism includes a driving roller and a driving plate, the inner side of the vertical plate is rotatably connected to the driving roller, the driving roller is provided in a plurality of numbers and is evenly arranged at the inner side of the vertical plate, the driving roller is provided below the conveyor belt, the driving plate is fixedly installed at both ends of the driving roller, the position of the limit plate corresponds to the position of the driving plate, one side of the vertical plate is fixedly connected to the load-bearing plate, and the upper surface of the load-bearing plate is fixedly connected to the driving motor;

[0010] A limit plate, the limit plate is fixedly mounted on the outer surface of the conveyor belt;

[0011] A rubber pad is fixedly mounted on one side of the limiting plate.

[0012] In a preferred solution, three vertical plates are provided, all of which are fixedly mounted on the upper surface of the processing table to form an open rectangle.

[0013] In a preferred embodiment, the inner side surface of the vertical plate is rotatably connected to a round roller, the conveyor belt is arranged on the outer surface of the round roller, one end of the round roller is fixedly connected to a rotating rod, and one end of the rotating rod is fixedly installed at the output end of the driving motor.

[0014] In a preferred solution, the upper surface of the conveyor belt is fixedly connected to a positioning plate, the upper surface of the positioning plate is fixedly connected to a limiting plate, and the limiting plate is arranged in an inverted trapezoidal shape.

[0015] In a preferred solution, one side surface of one of the vertical plates is fixedly connected to an electric telescopic rod, and the telescopic end of the electric telescopic rod is fixedly connected to a baffle.

[0016] The utility model provides an automatic tube bundle conveying device for a shell and tube heat exchanger, and its beneficial effects include:

[0017] 1. A conveyor belt is installed on the inner side of the vertical plate, and the outer surface of the conveyor belt is fixedly connected to a limit plate. The limit plate can limit the position of the tube bundle of the shell and tube heat exchanger during movement, so that the tube bundle of the shell and tube heat exchanger can move in a straight line, effectively preventing the tube bundle of the shell and tube heat exchanger from falling off the device and causing damage.

[0018] 2. A driving roller is installed by rotation on the inner side of the vertical plate, and the outer surface of the end of the driving roller is fixedly connected to the driving plate. Several driving plates are arranged. When the limit plate passes through the position of the driving plate, it will push the driving plate to rotate, thereby driving the driving roller to rotate, thereby automatically controlling the transportation of the tube bundle of the shell and tube heat exchanger, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0022] Figure 3 This is a schematic diagram of the structure of the driving roller of the utility model;

[0023] Figure 4 This is a schematic diagram of the output end structure of the drive motor of the utility model;

[0024] In the figure: 1. processing table; 2. support rod; 3. limit mechanism; 31. conveyor belt; 311. vertical plate; 32. limit plate; 33. rubber pad; 4. round roller; 5. rotating rod; 6. driving motor; 7. positioning plate; 8. load-bearing plate; 9. electric telescopic rod; 10. baffle; 11. conveying mechanism; 111. driving roller; 112. driving plate. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Example

[0027] Reference Figure 1-Figure 4 The utility model provides a technical solution: an automatic conveying device for a tube bundle of a shell and tube heat exchanger, comprising a processing table 1 and a limiting mechanism 3, the bottom of the processing table 1 is fixedly connected to a support rod 2, the limiting mechanism 3 comprises a conveyor belt 31, the upper surface of the processing table 1 is fixedly connected to a vertical plate 311, the inner side of the vertical plate 311 is provided with the conveyor belt 31, a limiting plate 32 is fixedly installed on the outer surface of the conveyor belt 31, and a rubber pad 33 is fixedly installed on one side of the limiting plate 32.

[0028] In a preferred embodiment, three vertical plates 311 are provided, all of which are fixedly mounted on the upper surface of the processing table 1 to form an open rectangle. The device limits the conveying of the tube bundle of the shell and tube heat exchanger through the conveyor belt 31, so that the tube bundle of the shell and tube heat exchanger moves in a straight line. Therefore, three vertical plates 311 are fixedly mounted on the upper surface of the processing table 1, and the conveyor belt 31 is installed on the inner side of the vertical plates 311, so that the conveyor belt 31 can be used stably, thereby stably transporting the tube bundle of the shell and tube heat exchanger.

[0029] In a preferred embodiment, the inner side surface of the vertical plate 311 is rotatably connected to the round roller 4, and the conveyor belt 31 is arranged on the outer surface of the round roller 4. One end of the round roller 4 is fixedly connected to the rotating rod 5, and one end of the rotating rod 5 is fixedly installed at the output end of the driving motor 6. The device limits the product through the conveyor belt 31, so the round roller 4 is rotatably installed on the inner side of the vertical plate 311, and the conveyor belt 31 is installed on the round roller 4. By driving the round roller 4 to rotate, the movement of the conveyor belt 31 can be controlled, which will limit the product throughout the process to avoid the product from being offset.

[0030] In a preferred embodiment, the upper surface of the conveyor belt 31 is fixedly connected to the positioning plate 7, and the upper surface of the positioning plate 7 is fixedly connected to the limiting plate 32. The limiting plate 32 is set to an inverted trapezoidal shape. In order to improve the limiting effect on the product, the device installs the limiting plate 32 on the upper surface of the conveyor belt 31. The limiting plate 32 shields the side of the product, so that the product can move stably on the driving roller 111.

[0031] In actual use, according to operational needs, an electric telescopic rod 9 can be fixedly connected to one side of one of the vertical plates 311, and the telescopic end of the electric telescopic rod 9 is fixedly connected to the baffle 10. If the product is placed on the driving roller 111, the product can be operated directly on the driving roller 111. Therefore, an electric telescopic rod 9 is installed at the end of the vertical plate 311, and the baffle 10 is pushed to move by the electric telescopic rod 9, thereby limiting the position of the product and placing the product on the driving roller 111 for easy use.

[0032] The device not only limits the position of the product during the conveying process, but also automatically drives the product to move, which is easy to use. A conveying mechanism 11 is installed on the inner side of the vertical plate 311. The conveying mechanism 11 includes a driving roller 111 and a driving plate 112. The inner side of the vertical plate 311 is rotatably connected to the driving roller 111. The driving roller 111 is set to a plurality of numbers and is evenly set at the inner side of the vertical plate 311. The driving roller 111 is set below the conveyor belt 31. The driving plate 112 is fixedly installed at both ends of the driving roller 111. The position of the limiting plate 32 is consistent with the driving plate 112. The position of the plate 112 corresponds to that of the vertical plate 311. One side of the vertical plate 311 is fixedly connected to the load-bearing plate 8. The upper surface of the load-bearing plate 8 is fixedly connected to the driving motor 6. In actual use, a driving roller 111 is rotatably installed on the inner side of the vertical plate 311. The outer surface of the end of the driving roller 111 is fixedly connected to the driving plate 112. A plurality of driving plates 112 are arranged. When the limiting plate 32 passes through the position of the driving plate 112, the driving plate 112 is pushed to rotate, thereby driving the driving roller 111 to rotate, thereby automatically controlling the transportation of the tube bundle of the shell and tube heat exchanger, which is convenient for use.

[0033] Specifically, the working process or working principle of an automatic conveying device for a tube bundle of a shell and tube heat exchanger is as follows: Currently, the method of removing a shell and tube heat exchanger is mostly to use a conveying wheel to move it out from the inside of the equipment, and then remove it, so that the staff can clean the inside of the shell and tube heat exchanger and remove the dirt for use.

[0034] Although the above method can transport the shell and tube heat exchanger out of the equipment, the shell and tube heat exchanger is placed on the conveying wheel and moved. Due to its heavy weight, it is easy to deviate during the movement, causing the shell and tube heat exchanger to fall from the conveying wheel, causing damage to the shell and tube heat exchanger and affecting its use. Therefore, the present device is designed to solve this problem. The external power supply is connected to the external power supply, the shell and tube heat exchanger tube bundle is taken out from the inside of the equipment, and placed on the outer surface of the driving roller 111, and then the driving motor 6 is turned on. The driving motor 6 drives the rotating rod 5 to rotate, which can drive the round roller 4 to rotate, so that the conveyor belt 31 can move normally.

[0035] Since a limiting plate 32 is fixedly installed on the outer surface of the conveyor belt 31, the product can be limited by contacting one end of the limiting plate 32 with the outer surface of the product. At the same time, a rubber pad 33 is fixedly installed on one side of the limiting plate 32. The rubber pad 33 slides with the outer surface of the product to prevent the limiting plate 32 from scratching the outer surface of the product. At the same time, when the rubber pad 33 slides with the outer surface of the product, a certain friction force is generated, which can push the product to move on the driving roller 111, thereby facilitating the transportation of the product.

[0036] In order to increase the moving speed of the product on the driving roller 111, the device drives the limit plate 32 to move by rotating the conveyor belt 31. At this time, the limit plate 32 will push the driving plate 112 to rotate. The driving plates 112 are arranged in a plurality and are evenly arranged at one end of the driving roller 111. Therefore, through the movement of a plurality of limit plates 32, the driving plate 112 can be continuously pushed to rotate, thereby driving the driving roller 111 to rotate, and the movement of the product can be controlled. According to actual use needs, if the product is to stay on the driving roller 111, the baffle 10 is pushed by the electric telescopic rod 9 to block the product. Otherwise, the baffle 10 is controlled to move back, so that the product slides out of the device so that it can be moved to the next place and then operated on.

[0037] It should be noted that the drive motor 6 and the electric telescopic rod 9 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.

Claims

1. An automatic tube bundle conveying device for a shell and tube heat exchanger, characterized in that: It comprises a processing table (1), the bottom of which is fixedly connected to a support rod (2); A limiting mechanism (3), wherein the limiting mechanism (3) comprises: A conveyor belt (31), the upper surface of the processing table (1) is fixedly connected to a vertical plate (311), and the inner side of the vertical plate (311) is equipped with a conveyor belt (31); A limiting plate (32), wherein the limiting plate (32) is fixedly mounted on the outer surface of the conveyor belt (31); A rubber pad (33), wherein the rubber pad (33) is fixedly mounted on a side surface of the limiting plate (32).

2. The automatic tube bundle conveying device for shell and tube heat exchanger according to claim 1, characterized in that: There are three vertical plates (311), all fixedly mounted on the upper surface of the processing table (1) to form an open rectangle.

3. The automatic tube bundle conveying device for shell and tube heat exchanger according to claim 2, characterized in that: The inner side surface of the vertical plate (311) is rotatably connected to the round roller (4), the conveyor belt (31) is arranged on the outer surface of the round roller (4), one end of the round roller (4) is fixedly connected to the rotating rod (5), and one end of the rotating rod (5) is fixedly installed at the output end position of the driving motor (6).

4. The automatic tube bundle conveying device for shell and tube heat exchanger according to claim 3, characterized in that: The upper surface of the conveyor belt (31) is fixedly connected to a positioning plate (7), and the upper surface of the positioning plate (7) is fixedly connected to a limiting plate (32), and the limiting plate (32) is arranged in an inverted trapezoidal shape.

5. The automatic tube bundle conveying device for shell and tube heat exchanger according to claim 4, characterized in that: One side surface of one of the vertical plates (311) is fixedly connected to an electric telescopic rod (9), and the telescopic end of the electric telescopic rod (9) is fixedly connected to a baffle (10).

6. The automatic tube bundle conveying device for shell and tube heat exchanger according to claim 5, characterized in that: A conveying mechanism (11) is installed on the inner side of the vertical plate (311), and the conveying mechanism (11) comprises a driving roller (111) and a driving plate (112).

7. The automatic tube bundle conveying device for shell and tube heat exchanger according to claim 6, characterized in that: The inner side of the vertical plate (311) is rotatably connected to a driving roller (111), and the driving rollers (111) are arranged in a plurality and are evenly arranged on the inner side of the vertical plate (311), and the driving rollers (111) are arranged below the conveyor belt (31).

8. The automatic tube bundle conveying device for shell and tube heat exchanger according to claim 7, characterized in that: The driving plate (112) is fixedly mounted on both ends of the driving roller (111), and the position of the limiting plate (32) corresponds to the position of the driving plate (112).

9. The automatic tube bundle conveying device for shell and tube heat exchanger according to claim 8, characterized in that: One side surface of the vertical plate (311) is fixedly connected to a load-bearing plate (8), and the upper surface of the load-bearing plate (8) is fixedly connected to a driving motor (6).