Tiltable occlusion fixed type glass kiln structure

Abstract

The utility model relates to the technical field of glass kilns, in particular to an inclinable occlusion fixed type glass kiln structure. The foundation comprises a step-shaped foundation body, cuboid-shaped supporting blocks are arranged on steps of the foundation body, the width of the supporting blocks is larger than that of the steps, and the supporting blocks on the upper layer and the lower layer are arranged in a staggered mode. A meshing part I and a meshing part II are correspondingly arranged on the top step surface and the bottom step surface of the foundation body respectively; an inclined furnace wall extends from the meshing part I to the meshing part II and covers the area where the whole supporting block is located; a protruding part and a filling part are arranged at the bottom of the inclined furnace wall, the protruding part is matched with the meshing part I and the meshing part II, and the filling part is matched with the step surface. The utility model provides the glass kiln structure which is stable in structure and easy to assemble and maintain through the additionally arranged structures such as the step-shaped foundation body, the staggered supporting blocks, the meshing parts and the inclined kiln wall.

Description

Technical Field

[0001] The utility model relates to the technical field of glass furnaces, in particular to a tiltable, occlusal, fixed glass furnace structure. Background Art

[0002] In the glass manufacturing process, the structure of the kiln has an important influence on the melting quality of the glass. In the traditional glass kiln structure, when the material is put into the feed end, the gas generated by the melt encounters a large viscous resistance when contacting the pool wall, which easily produces a bubble aggregation effect, resulting in the accumulation of bubbles on the pool wall, aggravating the erosion of the pool wall, and seriously affecting the life of the kiln. In addition, the existing glass kiln structure has many inconveniences in assembly, disassembly and maintenance, and lacks the flexibility to adapt to glass raw materials of different sizes and shapes. In order to solve the above technical problems, those skilled in the art have made the following efforts. For example, Chinese patent CN220845893U discloses a pool wall structure at the feed end of a glass kiln, which is replaced by disassembling the pool wall snap-fitting parts to separate the pool wall body from the pool wall support. Although this solution solves the problem of pool wall erosion to a certain extent, it still has disadvantages such as complex structure and difficult maintenance, and lacks a tilting function, and cannot adapt to certain specific production needs. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a tiltable, interlocking, fixed glass furnace structure.

[0004] The technical solution adopted by the utility model is as follows:

[0005] A tiltable, interlocking, fixed glass kiln structure comprises a stepped basic body, the steps of the basic body are provided with rectangular support blocks, the width of the support blocks is greater than the width of the steps, and the upper and lower layers of support blocks are arranged alternately; the top step surface and the bottom step surface of the basic body are respectively provided with an interlocking portion I and an interlocking portion II; an inclined furnace wall is extended from the interlocking portion I to the interlocking portion II, and the inclined furnace wall covers the entire area where the support blocks are located; a protruding portion and a filling portion are provided at the bottom of the inclined furnace wall, the protruding portion cooperates with the interlocking portion I and the interlocking portion II, and the filling portion cooperates with the stepped surface.

[0006] This technical solution provides a glass kiln structure that is stable in structure and easy to assemble and maintain through newly added stepped basic body, staggered support blocks, interlocking parts and inclined furnace walls. Specifically, the stepped basic body and the staggered support blocks provide a solid support for the entire structure, which not only enhances the stability of the structure, but also allows the kiln to be tilted when necessary without affecting the safety of its overall structure; through the cooperation of the bite part I, the bite part II and the inclined furnace wall, the modular setting of the structure is realized, making the assembly, disassembly and maintenance of the kiln more convenient and improving work efficiency; the modular setting is also used to reduce production costs and maintenance costs; the inclined furnace wall is used to optimize the heat transfer efficiency. By covering the entire area where the support blocks are located, the inclined furnace wall can more effectively transfer heat to the glass raw materials and improve the melting efficiency; the setting of the filling part is also used to enhance the uniformity of heat transfer and prevent the occurrence of local overheating or overcooling; the cooperation of the raised part with the bite part I and the bite part II, as well as the cooperation of the filling part with the stepped surface, jointly realize the bite fixation of the structure, ensure that the kiln will not be displaced or loosened during operation, and ensure the stability and safety of the production process; in addition, the stepped basic body and the staggered support blocks are adjusted according to actual needs to adapt to glass raw materials of different sizes and shapes.

[0007] In addition, the above-mentioned tiltable interlocking fixed glass furnace structure proposed in the utility model also has the following additional technical features:

[0008] According to an embodiment of the utility model, the inclined furnace wall is inclined at an angle of 30°-60° relative to the basic body.

[0009] In the technical solution, the inclined furnace wall is designed to form convection of hot air or heat in the furnace, so that the heat distribution is more uniform and the melting efficiency is improved.

[0010] According to an embodiment of the present utility model, the inclined furnace wall and the basic body are arranged separately, and the inclined furnace wall is fixedly connected to the basic body by biting the raised part.

[0011] In this technical solution, the split design allows the furnace wall and the base body to be manufactured and replaced separately, reducing maintenance costs and improving production efficiency; the raised parts are engaged and fixed to achieve quick installation and disassembly, preventing the furnace wall from shifting or falling off during operation.

[0012] According to an embodiment of the utility model, the bite portion I and the bite portion II are provided with at least one groove, and the raised portion is provided with a convex groove matching with the groove.

[0013] In the present technical solution, the cooperation between the groove and the convex groove makes the bite connection tighter, and enhances the stability and durability of the structure; through the bite of the convex groove and the groove, the loosening caused by temperature changes or external forces can be effectively prevented.

[0014] According to an embodiment of the utility model, the support block on the basic body is provided with a channel for installing a heating rod, and the heating rod is used to heat the glass evenly when it is liquefied.

[0015] In this technical solution, the heating rod is installed in the support block through a channel to ensure that heat is evenly transferred to the glass raw material, thereby improving the melting quality and efficiency; the heating rod is installed inside the support block to reduce the erosion of the heating rod by the external environment and extend its service life.

[0016] According to an embodiment of the utility model, the cross section of the filling portion is triangular, and a heating wire is arranged transversely through the filling portion.

[0017] In the present technical solution, the triangular cross-section makes the filling part have strong structural stability and can withstand certain pressure and temperature changes; the filling part is part of the inclined furnace wall, and is therefore used to improve the heat conduction efficiency so that heat can be transferred to the glass raw materials more quickly.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] (1) A glass kiln structure with a stable structure and easy assembly and maintenance is provided by means of newly added structures such as a stepped basic body, staggered support blocks, interlocking parts and inclined furnace walls.

[0020] (2) Through the coordination of the interlocking part I, the interlocking part II and the inclined furnace wall, a modular setting of the structure is realized, making the assembly, disassembly and maintenance of the kiln more convenient and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the external structure of the utility model.

[0022] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0023] In the figure: 1. basic body; 2. supporting block; 3. bite part I; 4. bite part II; 5. inclined furnace wall. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1

[0026] like Figure 1 and Figure 2 As shown, the present embodiment provides a tiltable, interlocking, fixed glass kiln structure, comprising a basic body 1 arranged in a stepped shape, a rectangular support block 2 is arranged on the step of the basic body 1, the width of the support block 2 is greater than the width of the step, and the upper and lower layers of support blocks 2 are arranged alternately; the top step surface and the bottom step surface of the basic body 1 are respectively provided with an interlocking portion Ⅰ3 and an interlocking portion Ⅱ4; an inclined furnace wall 5 is extended from the interlocking portion Ⅰ3 to the interlocking portion Ⅱ4, and the inclined furnace wall 5 covers the entire area where the support block 2 is located; a protruding portion and a filling portion are provided at the bottom of the inclined furnace wall 5, the protruding portion cooperates with the interlocking portion Ⅰ3 and the interlocking portion Ⅱ4, and the filling portion cooperates with the step surface.

[0027] like Figure 1 and Figure 2 As shown, the technical solution provides a glass kiln structure that is stable in structure and easy to assemble and maintain through newly added structures such as a stepped basic body 1, staggered support blocks 2, bite parts and inclined furnace walls 5. Specifically, the stepped basic body 1 and the staggered support blocks 2 provide a firm support for the entire structure, which not only enhances the stability of the structure, but also allows the kiln to be tilted when necessary without affecting the safety of its overall structure; through the coordination of the bite parts Ⅰ3, Ⅱ4 and the inclined furnace wall 5, a modular setting of the structure is achieved, making the assembly, disassembly and maintenance of the kiln more convenient and improving work efficiency; the modular setting is also used to reduce production and maintenance costs; the inclined furnace wall 5 is used to optimize the heat transfer efficiency by covering the entire area where the support blocks 2 are located, The inclined furnace wall 5 can transfer heat to the glass raw materials more effectively and improve the melting efficiency; the setting of the filling part is also used to enhance the uniformity of heat transfer and prevent the occurrence of local overheating or overcooling; the cooperation between the raised part and the bite part Ⅰ3 and the bite part Ⅱ4, as well as the cooperation between the filling part and the stepped surface, jointly realize the bite fixation of the structure, ensure that the kiln will not be displaced or loosened during operation, and ensure the stability and safety of the production process; in addition, the stepped basic body 1 and the staggered support blocks 2 are adjusted according to actual needs to adapt to glass raw materials of different sizes and shapes.

[0028] In addition, the above-mentioned tiltable interlocking fixed glass furnace structure proposed in the utility model also has the following additional technical features:

[0029] According to an embodiment of the present invention, the inclined furnace wall 5 is inclined at an angle of 30°-60° relative to the basic body 1 .

[0030] In the technical solution, the inclined furnace wall is designed to form convection of hot air or heat in the furnace, so that the heat distribution is more uniform and the melting efficiency is improved.

[0031] According to an embodiment of the present invention, the inclined furnace wall 5 and the basic body 1 are arranged separately, and the inclined furnace wall 5 is fixedly connected to the basic body 1 by biting with the raised part.

[0032] In this technical solution, the split design allows the furnace wall and the basic body 1 to be manufactured and replaced separately, reducing maintenance costs and improving production efficiency; the raised parts are engaged and fixed to achieve quick installation and disassembly, preventing the furnace wall from shifting or falling off during operation.

[0033] According to an embodiment of the utility model, the biting portion I3 and the biting portion II4 are provided with at least one groove, and the raised portion is provided with a convex groove matching with the groove.

[0034] In the present technical solution, the cooperation between the groove and the convex groove makes the bite connection tighter, and enhances the stability and durability of the structure; through the bite of the convex groove and the groove, the loosening caused by temperature changes or external forces can be effectively prevented.

[0035] According to an embodiment of the utility model, the support block 2 on the basic body 1 is provided with a channel for installing a heating rod, and the heating rod is used to heat the glass evenly when it is liquefied.

[0036] In this technical solution, the heating rod is installed in the support block 2 through a channel to ensure that heat is evenly transferred to the glass raw material, thereby improving the melting quality and efficiency; the heating rod is installed inside the support block 2 to reduce the erosion of the heating rod by the external environment and extend its service life.

[0037] According to an embodiment of the utility model, the cross section of the filling portion is triangular, and a heating wire is arranged transversely through the filling portion.

[0038] In the present technical solution, the triangular cross-section makes the filling part have strong structural stability and can withstand certain pressure and temperature changes; the filling part is part of the inclined furnace wall 5, and is therefore used to improve the heat conduction efficiency so that heat can be transferred to the glass raw materials more quickly.

[0039] The usage process of the above embodiment is as follows:

[0040] like Figure 1 and Figure 2 As shown, the stepped basic body 1 is firmly installed, and the upper and lower layers of support blocks 2 are staggered on the steps, which not only ensures the stability of the structure, but also allows the kiln to be tilted when necessary; the tilted furnace wall 5 cooperates with the bite part I3 and the bite part II4 of the basic body 1 through the raised part at the bottom, and the filling part is tightly fitted with the stepped surface, together realizing the bite fixation of the entire structure. The grooves on the bite parts I3 and II cooperate with the convex grooves of the raised parts to ensure the stability of the structure and prevent loosening due to temperature changes or external forces.

[0041] In the process of heating the glass liquid, a channel for a heating rod is provided inside the support block 2 on the basic body 1, and the heating rod heats the glass raw material evenly through the channel to ensure that the glass can be melted evenly. The inclined furnace wall 5 enhances the heat transfer efficiency, so that the heat forms convection in the furnace and improves the melting efficiency; the heating wire in the filling part accelerates the conduction of heat, so that the heat can be quickly and evenly transferred to the glass raw material.

[0042] If there is a problem with the inclined furnace wall 5 and it needs to be repaired or replaced, only the inclined furnace wall 5 part needs to be disassembled and replaced separately, while the basic body 1 and the support block 2 can continue to be used, which greatly saves maintenance costs and improves production efficiency. It not only facilitates maintenance operations, but also reflects the practicality of the glass kiln structure.

[0043] Although the utility model is described in detail by referring to the accompanying drawings and in combination with the preferred embodiments, the utility model is not limited thereto. Without departing from the spirit and essence of the utility model, ordinary technicians in the field can make various equivalent modifications or substitutions to the embodiments of the utility model, and these modifications or substitutions should be within the scope of the utility model / any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A tiltable, interlocking, fixed glass furnace structure, characterized in that: The invention comprises a basic body (1) arranged in a stepped shape, wherein a rectangular support block (2) is arranged on the step of the basic body (1), the width of the support block (2) is greater than the width of the step, and the upper and lower layers of the support blocks (2) are arranged alternately; the top stepped surface and the bottom stepped surface of the basic body (1) are respectively provided with a bite part I (3) and a bite part II (4); an inclined furnace wall (5) is extended from the bite part I (3) to the bite part II (4), and the inclined furnace wall (5) covers the entire area where the support block (2) is located; and a protruding part and a filling part are arranged at the bottom of the inclined furnace wall (5), the protruding part cooperates with the bite part I (3) and the bite part II (4), and the filling part cooperates with the stepped surface.

2. The tiltable interlocking fixed glass furnace structure according to claim 1, characterized in that: The inclined furnace wall (5) is inclined at an angle of 30°-60° relative to the basic body (1).

3. The tiltable interlocking fixed glass furnace structure according to claim 1 or 2, characterized in that: The inclined furnace wall (5) and the basic body (1) are arranged separately, and the inclined furnace wall (5) is fixedly connected to the basic body (1) by biting the raised part.

4. The tiltable interlocking fixed glass furnace structure according to claim 1, characterized in that: The bite part I (3) and the bite part II (4) are provided with at least one groove, and the raised part is provided with a convex groove matching with the groove.

5. The tiltable interlocking fixed glass furnace structure according to claim 1, characterized in that: The support block (2) on the basic body (1) is provided with a channel for installing a heating rod, and the heating rod is used to heat the glass evenly when it is liquefied.

6. The tiltable interlocking fixed glass furnace structure according to claim 1, characterized in that: The filling portion has a triangular cross section and is laterally penetrated by a heating wire.

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