Alkali refining device for cottonseed oil
By designing a shaking device and transmission assembly in the cottonseed oil alkali refining device, the deodorizing tank is driven to shake and shake up and down, the problem of incomplete reaction of cottonseed oil in the prior art is solved, and a more efficient mixing reaction is achieved.
Patent Information
- Application Number
- CN202421114105.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing cottonseed oil alkali refining devices are susceptible to the power of the transmission motor during the mixing process, resulting in some cottonseed oil incomplete reaction.
A cottonseed oil alkali refining device is designed, using a shaking device and a transmission assembly. By fixing the deodorizing tank on the mounting plate, and driving the mounting plate to shake and shake up and down through the transmission push cylinder, servo motor and synchronous belt module, it ensures that the cottonseed oil and the alkali liquid are fully mixed.
Through the design of the shaking device and transmission assembly, the reaction efficiency of cottonseed oil and alkali liquid can be accelerated, ensuring that all cottonseed oils are mixed evenly, solving the problem of incomplete reaction of some cottonseed oils.
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Figure CN222647905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cottonseed oil deodorization, in particular to a cottonseed oil deodorization treatment device. Background Art
[0002] Cottonseed oil is oil extracted from cotton seeds. It is divided into several types: pressed cottonseed oil, leached cottonseed oil, genetically modified cottonseed oil, crude cottonseed oil, and finished cottonseed oil. It is darker red than other oils and contains a large amount of fatty acids essential to the human body. It is best mixed with animal fat for consumption. Cottonseed oil usually needs to be refined before it can become edible oil, and alkali refining is one of its main processes. Alkali refining of cottonseed oil is to add alkali solution into the alkali refining tank for mixing reaction to achieve the purpose of alkali refining.
[0003] A Chinese patent document with publication number CN210560315U discloses a cottonseed oil alkali refining device, which can heat and mix the cottonseed oil by arranging a heating plate in an alkali refining tank, effectively improving the mixing efficiency of alkali solution and cottonseed oil, thereby improving the alkali refining efficiency, and has the advantage of accelerating the mixing efficiency of cottonseed oil and alkali solution;
[0004] However, the device uses a stirring shaft and stirring blades to mix the high-alkali solution and the cottonseed oil. This method is easily affected by the power of the transmission motor, which limits the mixing efficiency and the mixing method: when the motor speed is increased to the fastest, the high-alkali solution and the cottonseed oil can only be mixed within the rotation range of the stirring blades, but some of the cottonseed oil remaining on the inner wall of the mixing tank needs to wait to flow into the mixing area before it can be mixed back, resulting in the problem of incomplete reaction of some of the cottonseed oil. Utility Model Content
[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a cottonseed oil alkali refining device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a cottonseed oil alkali refining device, comprising an installation frame, a deodorizing tank, a transmission motor, a liquid injection pipe, a water injection pipe, a control panel, a discharge pipe, a shaking device, a heating plate, and a mixing shaft; a deodorizing tank is installed inside the installation frame, the transmission motor is fixed to the top of the deodorizing tank, the transmission motor is connected to the top of the mixing shaft by a coupling, the liquid injection pipe is arranged on the top of the deodorizing tank, the water injection pipe is fixed to the left end of the deodorizing tank, the control panel is installed at the front end of the deodorizing tank, the control panel is connected to the front end of the heating plate, the discharge pipe is connected to the right end of the deodorizing tank, the shaking device is fixed to the bottom of the deodorizing tank, the heating plate is fixed to the inside of the installation frame, and the The mixing shaft is rotatably connected to the inside of the deodorizing tank. The shaking device includes a fixing frame, a mounting plate, a mounting hole, a fixing hole, a transmission push cylinder, a servo motor, a transmission assembly, a synchronous belt module, a transmission wheel, and a fixed bracket. A fixed bracket is installed inside the fixing frame. A mounting hole is provided on the top of the mounting plate. The mounting hole is engaged and fixed with the bottom of the deodorizing tank. The fixing hole is arranged on the top of the mounting plate. The transmission push cylinder is fixed to the inside of the fixed bracket. The servo motor is fixed to the right end of the fixed bracket. The servo motor is connected to the bottom of the transmission wheel by a coupling. The transmission assembly is fixed to the bottom of the mounting plate. The synchronous belt module is frictionally driven with the outer side of the transmission wheel. The synchronous belt module is connected to the bottom of the transmission assembly by transmission.
[0007] As a further solution of the utility model, the transmission assembly includes a transmission block body, a fixed block, a movable rod, a transmission block, a limiting groove, and a lifting rod. The transmission block body is connected to the left end of the synchronous belt module, the fixed block is fixed to the top of the transmission block body, the movable rod is movably connected to the inside of the fixed block, the movable rod is fixed to the bottom of the mounting plate, the transmission block is connected to the top of the transmission push cylinder, the transmission block is slidably connected to the inside of the limiting groove, the transmission block is fixed to the bottom of the lifting rod, the limiting groove is fixed to the top of the transmission block body, and the lifting rod is transmission-connected to the bottom of the mounting plate.
[0008] As a further solution of the present invention, the mounting plate is disc-shaped as a whole.
[0009] As a further solution of the utility model, the fixing holes are symmetrically arranged on the top of the mounting hole.
[0010] As a further solution of the utility model, the servo motor and the transmission wheel are vertically arranged at the right end of the fixed bracket A, which effectively reduces the loss of power.
[0011] As a further solution of the utility model, the fixing blocks are provided with two groups, and the two groups of fixing blocks are both arranged at the same level on the top of the transmission block body.
[0012] As a further solution of the utility model, the cross section of the transmission block is in the shape of an "I" to ensure that the transmission block can rotate in cooperation with the transmission wheel and the synchronous belt module.
[0013] As a further solution of the utility model, the size of the bottom of the movable rod is fitted into the interior of the fixed block, so as to ensure that the movable rod can move inside the fixed block.
[0014] Compared with the prior art, the utility model provides a cottonseed oil alkali refining device, which has the following beneficial effects:
[0015] The utility model provides a shaking device, which mounts the deodorizing tank on the top of the mounting hole, and fixes the deodorizing tank on the top of the mounting plate by using fixing bolts and the fixing holes, so that the mounting plate can fix the deodorizing tank and ensure that the deodorizing tank can move along with the mounting plate. Furthermore, a transmission component is provided to cooperate with a transmission push cylinder and a servo motor to transmit power to the mounting plate, so that the mounting plate can shake the deodorizing tank, so that the cottonseed oil and alkali solution inside the deodorizing tank shake by themselves, thereby accelerating the reaction efficiency of the cottonseed oil and the alkali solution, and then starting the shaking device to shake the deodorizing tank, so that the cottonseed oil remaining on the inner wall of the deodorizing tank quickly flows into the mixing area for mixing, thereby solving the problem of incomplete reaction of some cottonseed oil in the original equipment.
[0016] The utility model provides a transmission component, and starts the transmission push cylinder to push the transmission block, and then transmits power from the transmission block to the lifting rod, so that the lifting rod can push the mounting plate and the deodorizing tank to shake up and down, ensuring that the deodorizing tank can shake up and down. At the same time, the synchronous belt module rotates the transmission block, and the transmission block rotates the mounting plate through the fixed block and the movable rod, so that the mounting plate can shake the deodorizing tank left and right, thereby transmitting power to the mounting plate through the transmission component, so that the mounting plate can shake the deodorizing tank, so that the cottonseed oil and alkali solution inside the deodorizing tank shake themselves, thereby accelerating the reaction efficiency of the cottonseed oil and alkali solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a schematic diagram of the plane structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the shaking device of the utility model;
[0020] Figure 4 It is a schematic diagram of the internal structure of the shaking device of the utility model;
[0021] Figure 5It is a schematic diagram of the structure of the transmission component of the utility model.
[0022] Among them: installation frame-1, deodorization tank-2, transmission motor-3, liquid injection pipe-4, water injection pipe-5, control panel-6, discharge pipe-7, shaking device-8, heating plate-9, mixing shaft-10, fixing frame-81, mounting plate-82, mounting hole-83, fixing hole-84, transmission push cylinder-85, servo motor-86, transmission assembly-87, synchronous belt module-88, transmission wheel-89, fixed bracket-8A, transmission block-871, fixed block-872, movable rod-873, transmission block-874, limiting groove-875, lifting rod-876. DETAILED DESCRIPTION
[0023] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.
[0024] refer to Figure 1 and Figure 2 , in the embodiment of the utility model:
[0025] A cottonseed oil alkali refining device comprises an installation frame 1, a deodorizing tank 2, a transmission motor 3, a liquid injection pipe 4, a water injection pipe 5, a control panel 6, a discharge pipe 7, a shaking device 8, a heating plate 9, and a mixing shaft 10; the deodorizing tank 2 is installed inside the installation frame 1, the transmission motor 3 is fixed to the top of the deodorizing tank 2, the transmission motor 3 is connected to the top of the mixing shaft 10 by a coupling, the liquid injection pipe 4 is arranged on the top of the deodorizing tank 2, the water injection pipe 5 is fixed to the left end of the deodorizing tank 2, the control panel 6 is installed at the front end of the deodorizing tank 2, the control panel 6 is connected to the front end of the heating plate 9, the discharge pipe 7 is communicated with the right end of the deodorizing tank 2, the shaking device 8 is fixed to the bottom of the deodorizing tank 2, the heating plate 9 is fixed to the inside of the installation frame 1, and the mixing shaft 10 is rotatably connected to the inside of the deodorizing tank 2.
[0026] refer to Figure 3 and Figure 4 , in the embodiment of the utility model:
[0027] The shaking device 8 includes a fixed frame 81, a mounting plate 82, a mounting hole 83, a fixing hole 84, a transmission push cylinder 85, a servo motor 86, a transmission assembly 87, a synchronous belt module 88, a transmission wheel 89, and a fixing bracket 8A. A fixing bracket 8A is installed inside the fixed frame 81. Mounting holes 83 are provided at the top of the mounting plate 82. The mounting holes 83 are fitted and fixed to the bottom of the deodorizing tank 2. Fixing holes 84 are provided at the top of the mounting plate 82. The transmission push cylinder 85 is fixed inside the fixing bracket 8A. The servo motor 86 is fixed to the right end of the fixing bracket 8A. The servo motor 86 is drivingly connected to the bottom of the transmission wheel 89 by a coupling. The transmission assembly 87 is fixed to the bottom of the mounting plate 82. The synchronous belt module 88 is frictionally driven on the outside of the transmission wheel 89. The synchronous belt module 88 is drivingly connected to the bottom of the transmission assembly 87. The mounting plate 82 is integrally disc-shaped. The fixing holes 84 are symmetrically provided at the top of the mounting holes 83. The servo motor 86 and the transmission wheel 89 are vertically arranged at the right end of the fixing bracket 8A, effectively reducing power loss.
[0028] Reference Figure 5 , in the embodiment of the present invention:
[0029] The transmission assembly 87 includes a transmission block body 871, a fixing block 872, a movable rod 873, a transmission block 874, a limiting groove 875, and a lifting rod 876. The transmission block body 871 is connected to the left end of the synchronous belt module 88. The fixing block 872 is fixed to the top of the transmission block body 871. The movable rod 873 is movably connected inside the fixing block 872. The movable rod 873 is fixed to the bottom of the mounting plate 82. The transmission block 874 is connected to the top of the transmission push cylinder 85. The transmission block 874 is slidably connected inside the limiting groove 875. The transmission block 874 is fixed to the bottom of the lifting rod 876. The limiting groove 875 is fixed to the top of the transmission block body 871. The lifting rod 876 is drivingly connected to the bottom of the mounting plate 82. There are two groups of fixing blocks 872, and the two groups of fixing blocks 872 are both horizontally arranged at the top of the transmission block body 871. The cross-section of the transmission block body 871 is in the shape of a "work" character, ensuring that the transmission block body 871 can rotate under the cooperation of the transmission wheel 89 and the synchronous belt module 88. The bottom size of the movable rod 873 is fitted to the inside of the fixing block 872, ensuring that the movable rod 873 can move inside the fixing block 872.
[0030] Reference Figure 1-Figure 5 , during use,
[0031] In advance, assemble the deodorizing tank 2 on the top of the mounting hole 83, and use fixing bolts to cooperate with the fixing holes 84 to fix the deodorizing tank 2 above the mounting plate 82, so that the mounting plate 82 can fix the deodorizing tank 2 and ensure that the deodorizing tank 2 can move along with the mounting plate 82;
[0032] Then, cottonseed oil and alkali solution are respectively injected into the deodorizing tank 2 from the injection pipe 4 and the water injection pipe 5, and the control panel 6 is started to control the heating plate 9 to heat the deodorizing tank 2, so that the temperature inside the deodorizing tank 2 can promote the reaction of cottonseed oil and alkali solution, and further, the transmission motor 3 is started to drive the mixing shaft 10 to rotate, so that the mixing shaft 10 can stir the cottonseed oil and alkali solution to mix, thereby accelerating the reaction efficiency;
[0033] In this process, the transmission cylinder 85 is started to push the transmission block 874, and the transmission block 874 transmits power to the lifting rod 876, so that the lifting rod 876 can push the mounting plate 82 and the deodorizing tank 2 to shake up and down, ensuring that the deodorizing tank 2 can shake up and down;
[0034] At the same time, the servo motor 86 is started to drive the transmission wheel 89 to rotate, so that the transmission wheel 89 drives the synchronous belt module 88 to rotate, and the synchronous belt module 88 drives the transmission block 871 to rotate, and the transmission block 871 cooperates with the movable rod 873 to rotate with the mounting plate 82 through the fixed block 872, so that the mounting plate 82 can shake the deodorizing tank 2 to the left and right, and then the transmission component 87 is set to cooperate with the transmission push cylinder 85 and the servo motor 86 to transmit power to the mounting plate 82, so that the mounting plate 82 can shake the deodorizing tank 2, so that the cottonseed oil and alkali solution inside the deodorizing tank 2 shake by themselves, thereby accelerating the reaction efficiency of the cottonseed oil and the alkali solution, and then the deodorizing tank 2 is shaken by starting the shaking device 8, so that the cottonseed oil remaining on the inner wall of the deodorizing tank 2 quickly flows into the mixing area for mixing, thereby solving the problem of incomplete reaction of some cottonseed oil in the original equipment.
[0035] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0036] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0037] The above are only preferred examples of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cottonseed oil alkali refining device, comprising a mounting frame (1), a deodorizing tank (2), a transmission motor (3), a liquid injection pipe (4), a water injection pipe (5), a control panel (6), a discharge pipe (7), a shaking device (8), a heating plate (9), and a mixing shaft (10); the deodorizing tank (2) is mounted inside the mounting frame (1), the transmission motor (3) is fixed to the top of the deodorizing tank (2), the transmission motor (3) is connected to the top of the mixing shaft (10) by a coupling, the liquid injection pipe (4) The deodorizing tank (2) is arranged at the top, the water injection pipe (5) is fixed to the left end of the deodorizing tank (2), the control panel (6) is installed at the front end of the deodorizing tank (2), the control panel (6) is connected to the front end of the heating plate (9), the discharge pipe (7) is connected to the right end of the deodorizing tank (2), the shaking device (8) is fixed to the bottom of the deodorizing tank (2), the heating plate (9) is fixed to the inside of the mounting frame (1), and the mixing shaft (10) is rotatably connected to the inside of the deodorizing tank (2); Features: The shaking device (8) comprises a fixing frame (81), a mounting plate (82), a mounting hole (83), a fixing hole (84), a transmission push cylinder (85), a servo motor (86), a transmission assembly (87), a synchronous belt module (88), a transmission wheel (89), and a fixing bracket (8A). The fixing frame (81) is provided with a fixing bracket (8A). The top of the mounting plate (82) is provided with a mounting hole (83). The mounting hole (83) is engaged and fixed with the bottom of the deodorizing tank (2). The fixing hole (84) The transmission push cylinder (85) is arranged on the top of the mounting plate (82), the transmission push cylinder (85) is fixed to the inside of the fixed bracket (8A), the servo motor (86) is fixed to the right end of the fixed bracket (8A), the servo motor (86) is connected to the bottom of the transmission wheel (89) by a coupling, the transmission assembly (87) is fixed to the bottom of the mounting plate (82), the synchronous belt module (88) is frictionally driven with the outer side of the transmission wheel (89), and the synchronous belt module (88) is connected to the bottom of the transmission assembly (87).
2. A cottonseed oil alkali refining device according to claim 1, characterized in that: The transmission assembly (87) comprises a transmission block (871), a fixed block (872), a movable rod (873), a transmission block (874), a limiting groove (875), and a lifting rod (876); the transmission block (871) is connected to the left end of the synchronous belt module (88); the fixed block (872) is fixed to the top of the transmission block (871); the movable rod (873) is movably connected to the inside of the fixed block (872); the movable rod (873) is fixed to the bottom of the mounting plate (82); the transmission block (874) is connected to the top of the transmission push cylinder (85); the transmission block (874) is slidably connected to the inside of the limiting groove (875); the transmission block (874) is fixed to the bottom of the lifting rod (876); the limiting groove (875) is fixed to the top of the transmission block (871); and the lifting rod (876) is transmission-connected to the bottom of the mounting plate (82).
3. The cottonseed oil alkali refining device according to claim 1, characterized in that: The mounting plate (82) is disc-shaped as a whole.
4. The cottonseed oil alkali refining device according to claim 1, characterized in that: The fixing holes (84) are symmetrically arranged at the top of the mounting hole (83).
5. The cottonseed oil alkali refining device according to claim 1, characterized in that: The servo motor (86) and the transmission wheel (89) are vertically arranged at the right end of the fixed bracket (8A).
6. The cottonseed oil alkali refining device according to claim 2, characterized in that: The fixing blocks (872) are provided in two groups, and the two groups of fixing blocks (872) are both arranged at the same level on the top of the transmission block body (871).
7. The cottonseed oil alkali refining device according to claim 2, characterized in that: The cross section of the transmission block (871) is in the shape of an I.
8. The cottonseed oil alkali refining device according to claim 2, characterized in that: The bottom size of the movable rod (873) fits into the interior of the fixed block (872).
Citation Information
Patent Citations
Alkali refining device for cottonseed oil
CN210560315U