Building mold and building device
By designing construction molds and devices for open-pit mines, the problems of high labor intensity, low efficiency and difficult to ensure the construction quality during the construction of open-pit mine safety retaining walls are solved, and the continuous and efficient construction and quality improvement of safety retaining walls are achieved.
Patent Information
- Application Number
- CN202421354378.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-13
AI Technical Summary
During the construction of the safety retaining walls of the existing open-pit mines, the labor intensity is high and the efficiency is low, and it is difficult to operate continuously and the construction quality is difficult to ensure.
Design a construction mold, including a leveling mechanism and a compacting mechanism, through the design of gradually retracted side plates and oblique top plates, the gradual compaction and molding of earth and stone materials is achieved, and combined with mobile components and feed modules, the continuous and efficient construction of safety retaining walls is achieved.
The continuous and rapid construction of safety retaining walls is achieved, ensuring all-round compaction of retaining wall material piles is achieved, improving construction quality and efficiency, and reducing labor intensity and maintenance costs.
Smart Images
Figure CN222648843U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mining, in particular to a construction mould and a construction device. Background Art
[0002] Safety retaining walls must be set up for road transportation in open-pit mines. At present, open-pit mines generally use small hydraulic backhoes to build safety retaining walls. The construction process requires aggregation-trimming-patting-re-trimming until a dense and complete safety retaining wall that meets the specifications is formed. This process is labor-intensive, inefficient, difficult to operate continuously, and it is difficult to ensure the construction quality of the safety retaining wall.
[0003] In view of this, it is necessary to provide a repair mold and a repair device to solve or at least alleviate the above technical problems. Utility Model Content
[0004] The main purpose of the utility model is to provide a construction mold and a construction device, aiming to solve the technical problem that the existing construction method is difficult to continuously build a safety retaining wall with high quality.
[0005] To achieve the above-mentioned purpose, the pruning mold proposed in the utility model comprises a leveling mechanism and a compacting mechanism, wherein the end of the leveling mechanism away from the compacting mechanism is the front end of the pruning mold, and the end of the compacting mechanism away from the leveling mechanism is the rear end of the pruning mold, and the direction from the front end to the rear end is defined as a first direction;
[0006] The leveling mechanism comprises two gradually converging side plates and a connecting member, the two gradually converging side plates are connected by the connecting member, and the distance between the two gradually converging side plates gradually decreases along the first direction; the two gradually converging side plates and the plane where the connecting member is located enclose a first cavity;
[0007] The compaction mechanism comprises two compaction side plates and an inclined pressing top plate, wherein the inclined pressing top plate is installed on the top of the two compaction side plates, and the two compaction side plates and the inclined pressing top plate enclose a second cavity, and along the first direction, the height of the inclined pressing top plate gradually decreases, and the cross-sectional area of the second cavity perpendicular to the first direction gradually decreases;
[0008] The leveling mechanism is connected to the compacting mechanism along the first direction.
[0009] In one embodiment, the trimming mold further comprises a molding mechanism, the molding mechanism comprises two standard side panels and a molding top panel, the molding top panel is mounted on the top of the two standard side panels, the two standard side panels and the molding top panel enclose a third cavity, and the cross-sectional shape of the third cavity is consistent on any cross section perpendicular to the first direction;
[0010] The compacting mechanism is connected to the forming mechanism along the first direction.
[0011] In one embodiment, the leveling mechanism further includes a leveling piece, which is mounted on the inner wall surface of the tapered side plate, and the leveling piece is located inside the first cavity and is disposed close to the top of the first cavity.
[0012] In one embodiment, the flattening member comprises two guide plates, the two guide plates are connected to each other, and the connection portion of the two guide plates extends in the opposite direction of the first direction;
[0013] The guide plate is connected to the tapered side plate; and / or,
[0014] The guide plate comprises a mounting portion and a guide portion, wherein the mounting portion is mounted on the tapered side plate, and the guide portion is mounted on the mounting portion.
[0015] In one embodiment, the trimming mold further comprises a moving assembly, the moving assembly comprising a walking member and a mounting arm, the mounting arm being mounted on one or more of the leveling mechanism, the compacting mechanism and the forming mechanism, the walking member being mounted on one end of the mounting arm away from the leveling mechanism, the compacting mechanism and the forming mechanism.
[0016] In one embodiment, the leveling mechanism further includes a filling port, and the filling port is surrounded by the two gradually converging side plates, the connecting member and the inclined pressure top plate.
[0017] The utility model also provides a repair device, including a repair mold, the repair device also includes a feeding module, the feeding module includes:
[0018] Driving parts;
[0019] A crusher, the crusher being mounted on the driving member, the crusher comprising a first feed inlet;
[0020] A first discharge port, the first discharge port being arranged below the crusher and close to one side of the construction mold;
[0021] The material feeding member includes a second material feeding port and a second material discharging port, wherein the second material feeding port is connected to the first material discharging port, and the second material discharging port is arranged above the leveling mechanism.
[0022] In one embodiment, the feeding module further comprises a traction member, one end of which is connected to the driving member, and the other end of which is connected to the trimming mold, and the traction member can enable the trimming mold to maintain synchronous movement with the driving member.
[0023] In one embodiment, the feeding module further includes a charging box, which is installed on the top of the crusher, the top surface area of the charging box is larger than the bottom surface area of the charging box, and the bottom of the charging box is connected to the first feed port.
[0024] In one embodiment, there are at least two crushers, and the charging box includes a distributor arranged at the bottom of the charging box, and the distributor is arranged between the first feed ports of two adjacent crushers.
[0025] In the technical solution provided by the utility model, the spacing of the inclined pressure side plates of the leveling mechanism is gradually reduced from the front end to the rear end of the leveling mechanism, so that the front end opening of the leveling mechanism is larger and the rear end opening is smaller, thereby achieving the effect of gradually compacting the earth and stone materials. On this basis, the compacting mechanism is connected to the rear end of the leveling mechanism, and the compacting mechanism is composed of the inclined pressure top plate installed on the top of the two compacting side plates. From the front end to the rear end of the compacting mechanism, the height of the inclined pressure top plate gradually decreases, so that the top of the earth and stone materials can be gradually compacted. By connecting the front end of the compacting mechanism with the rear end of the leveling mechanism, when the construction mold rides above the safety retaining wall material pile, it can first compact the earth and stone on both sides of the material pile, and then compact the earth and stone on the top of the material pile. In this way, the safety retaining wall can be formed continuously and quickly, and the material pile can be compacted in all directions, thereby ensuring the construction quality of the safety retaining wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0027] Figure 1 A structural schematic diagram of an embodiment of a repair mold provided by the utility model;
[0028] Figure 2 A partial structural schematic diagram of an embodiment of a repair mold provided by the utility model;
[0029] Figure 3 A partial structural schematic diagram of an embodiment of a repair device provided by the utility model;
[0030] Figure 4 A structural schematic diagram of an embodiment of a repair device provided by the utility model;
[0031] Figure 5 for Figure 4A schematic diagram of the structure from another perspective;
[0032] Description of Figure Numbers:
[0033] 100. Construction device; 1. Construction mold; 11. Leveling mechanism; 111. Gradually contracting side plate; 112. Connecting piece; 113. Leveling piece; 1131. Guide plate; 11311. Guide part; 11312. Mounting part; 114. Filling port; 12. Compacting mechanism; 121. Compacting side plate; 122. Oblique pressing top plate; 13. Forming mechanism; 131. Standard side plate; 132. Forming top plate; 14. Moving assembly; 141. Mounting arm; 142. Walking piece; 2. Feeding module; 21. Driving piece; 22. Crusher; 221. First feed port; 23. Feeding piece; 231. Second feed port; 232. Second discharge port; 233. Shock absorber; 24. Inclined plate; 25. First discharge port; 26. Traction piece; 27. Loading box; 271. Distributor; X, first direction.
[0034] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0037] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0038] According to the "Safety Regulations for Coal Mines", open-pit mines must have safety retaining walls for road transportation. The most commonly used construction method is to use a small hydraulic backhoe to build a safety retaining wall. Generally, mining trucks are needed to transport the original soil and rock to the mine where the safety retaining wall is built, and the soil and rock are unloaded along the traffic route to form a soil and rock pile. The unloaded soil and rock are then initially piled up and formed using a small hydraulic backhoe to form the prototype of a safety retaining wall. The small hydraulic backhoe is then used to repeatedly trim and beat it until it is formed into a safety retaining wall that meets the requirements of the specifications.
[0039] The applicant has observed and studied that in the process of building the safety retaining wall, it is necessary to use mechanical equipment such as a small hydraulic backhoe to repeatedly trim and beat the earth and stone piles, which leads to many working steps and low efficiency in the construction process. In actual construction, it is often necessary to complete the construction of one section of the safety retaining wall before the next section can be built. Due to the limitation of the number of mechanical equipment, it is difficult to carry out continuous construction of the safety retaining wall. In addition, due to the different levels of mechanical equipment drivers, the quality of the constructed safety retaining wall is difficult to guarantee and requires frequent maintenance, which is difficult and costly to maintain.
[0040] In view of this, the utility model proposes a repair mold 1 to solve the above technical problems.
[0041] See also Figure 1In one embodiment of the utility model, the building mold 1 includes a leveling mechanism 11 and a compacting mechanism 12. The end of the leveling mechanism 11 away from the compacting mechanism 12 is the front end of the building mold 1, and the end of the compacting mechanism 12 away from the leveling mechanism 11 is the rear end of the building mold 1. The direction from the front end to the rear end is defined as the first direction X; the leveling mechanism 11 includes two gradually converging side plates 111 and a connecting member 112. The two gradually converging side plates 111 are connected by the connecting member 112. Along the first direction X, the distance between the two gradually converging side plates 111 is Gradually decreases; the two gradually converging side plates 111 and the plane where the connecting piece 112 is located form a first cavity; the compacting mechanism 12 includes two compacting side plates 121 and an inclined pressing top plate 122, the inclined pressing top plate 122 is installed on the top of the two compacting side plates 121, the two compacting side plates 121 and the inclined pressing top plate 122 form a second cavity, along the first direction X, the height of the inclined pressing top plate 122 gradually decreases, and the cross-sectional area of the second cavity perpendicular to the first direction X gradually decreases; the leveling mechanism 11 is connected to the compacting mechanism 12 along the first direction X.
[0042] Specifically, the flattening mechanism 11 and the compacting mechanism 12 are connected to form the construction mold 1. The front end of the flattening mechanism 11 is the front end of the construction mold 1, and the rear end of the compacting mechanism 12 is the rear end of the construction mold 1. Figure 1, the direction from the front end to the rear end is the first direction X, and the opposite direction of the first direction X is the forward direction of the construction mold 1. The leveling mechanism 11 is composed of a connecting member 112 installed on the top of two gradually converging side plates 111. The connecting member 112 serves to connect and fix the two gradually converging side plates 111. The two gradually converging side plates 111 and the plane where the connecting member 112 is located form a first cavity, and the first cavity is used to accommodate and compact the earth and stone materials for building the safety retaining wall; along the first direction X, the distance between the two gradually converging side plates 111 gradually decreases, the two gradually converging side plates 111 gradually tighten, and the cross-sectional area of the first cavity perpendicular to the first direction X also gradually decreases. In this way, when the construction mold 1 rides on the earth and stone material pile and moves in the forward direction, it can gradually shrink and compact the earth and stone materials on both sides of the earth and stone material pile. Furthermore, the rear end of the leveling mechanism 11 is connected to a compacting mechanism 12, which is composed of an inclined pressing top plate 122 installed on the top of two compacting side plates 121. The inclined pressing top plate 122 and the two compacting side plates 121 form a second cavity. Along the first direction X, the distance between the two compacting side plates 121 remains unchanged, the height of the inclined pressing top plate 122 gradually decreases, and the cross-sectional area of the second cavity perpendicular to the first direction X gradually decreases. After passing through the first cavity, both sides of the earth and stone pile are compacted. As the construction mold 1 moves forward, the earth and stone pile enters the second cavity, so that the earth and stone on the top of the earth and stone pile is gradually compacted, so that the earth and stone pile is gradually squeezed and compacted. Furthermore, in order to meet the requirements of the safety retaining wall in the "Safety Regulations for Coal Mines" and the "Safety Quality Standardization for Open-Pit Mines", the cross-sections of the first cavity and the second cavity perpendicular to the first direction X are both trapezoidal, wherein the trapezoidal shape of the rear end of the construction mold 1 meets the requirements of the "Safety Regulations for Coal Mines" and the "Safety Quality Standardization for Open-Pit Mines" for the size and shape of the safety retaining wall. At the same time, the rigidity of the construction mold 1 is large enough to enable the earth and stone pile to be squeezed densely, thereby improving the construction quality.
[0043] In one embodiment of the utility model, the method of using the construction mold 1 is as follows: the earth and stone materials for building the safety retaining wall are unloaded in advance along the construction line of the safety retaining wall to form an earth and stone pile, the construction mold 1 is placed at one end of the earth and stone pile, so that the front end of the construction mold 1 faces the earth and stone pile, and the construction mold 1 is installed behind the tractor so that the tractor can tow the construction mold 1 along the earth and stone pile line. After starting the tractor, the construction mold 1 starts to move with the tractor, and the earth and stone pile enters the front end of the construction mold 1. Through the shaping and extrusion of the leveling mechanism 11 and the compacting mechanism 12, a safety retaining wall that meets the specifications is finally formed at the rear end of the construction mold 1. The tractor tows the construction mold 1 to continue to move forward along the earth and stone pile, so that the construction mold 1 can continuously trim and compact the earth and stone pile, and then continuously build a safety retaining wall that meets the specifications.
[0044] The technical solution of the utility model connects the rear end of the leveling mechanism 11 with the front end of the compacting mechanism 12 to form a construction mold 1, wherein, as the construction mold 1 rides on the earth and stone pile, the leveling mechanism 11 can gradually squeeze and compact the two sides of the earth and stone pile, and the compacting mechanism 12 can gradually squeeze and compact the top of the earth and stone pile, and finally form a safety retaining wall that meets the requirements of the specification at the rear end of the construction mold 1. Since the construction mold 1 continues to move forward on the earth and stone pile, the construction work of the safety retaining wall can be carried out continuously, and since the construction mold 1 can compact the earth and stone step by step, the interior of the formed safety retaining wall is relatively dense, so the construction quality of the safety retaining wall can be guaranteed, and finally the purpose of continuously and high-quality construction of the safety retaining wall is achieved.
[0045] Compared with a retaining wall mold formed by only connecting two gradually tightened side plates and a top plate, the technical solution provided by the utility model not only takes into account the side compaction of the earth and rock pile, but also takes into account the need for compaction of the top surface of the earth and rock pile, thereby being able to build a higher quality and more structurally solid safety retaining wall.
[0046] Compared with the solution of using a safety retaining wall construction device equipped with a compaction roller to compact the earth and stone pile to build a safety retaining wall, the technical solution provided by the utility model is simpler, more reliable and easier to implement. At the same time, the technical solution of using a compaction roller to compact the earth and stone pile requires the construction of a section of safety retaining wall base that meets the standard requirements in advance, so that the safety retaining wall construction device equipped with a compaction roller can sit on the safety retaining wall base before the construction work can be carried out. The construction quality of the safety retaining wall base can directly affect the construction quality of the subsequent safety retaining wall. In comparison, the technical solution provided by the utility model does not require a safety retaining wall base to carry out work, and the working environment and working conditions are more flexible.
[0047] Furthermore, the construction mold 1 further includes a forming mechanism 13, which includes two standard side panels 131 and a forming top panel 132, the forming top panel 132 is mounted on the top of the two standard side panels 131, the two standard side panels 131 and the forming top panel 132 enclose a third cavity, and the cross-sectional shape of the third cavity is consistent on any cross section perpendicular to the first direction X; the compacting mechanism 12 is connected to the forming mechanism 13 along the first direction X. For details, please refer to Figure 1A forming mechanism 13 is connected to the rear end of the compacting mechanism 12. The forming mechanism 13 is composed of a forming top plate 132 installed on the top of two standard side plates 131. A third cavity is formed between the forming top plate 132 and the standard side plates 131. The third cavity is used to receive the earth and stone pile compacted by the second cavity. In the first direction X, the cross-sectional shape of the third cavity perpendicular to the first direction X remains unchanged. Through this arrangement, on the one hand, the length of the compacted earth and stone pile passing through the construction mold 1 can be extended, the stability of the constructed safety retaining wall can be improved, and the safety retaining wall can be prevented from being deformed or bent during the construction process; on the other hand, this arrangement can enable the construction mold 1 to fully rub the compacted earth and stone pile during the forward movement, so that the surface of the constructed safety retaining wall is smoother, and the aesthetics of the safety retaining wall can also be improved while also improving its ability to resist rainwater erosion.
[0048] In one embodiment of the present invention, the leveling mechanism 11 further includes a leveling member 113, which is mounted on the inner wall of the tapered side plate 111, and is located inside the first cavity and close to the top of the first cavity. Figure 1 The leveling piece 113 is installed on the top of the first cavity, and is entirely in the first cavity and connected to the inner wall of the tapered side plate 111. In this way, when the earth and rock pile enters the first cavity, the earth and rock at the higher part of the earth and rock pile will be pushed to the lower part of the earth and rock pile by the leveling piece 113, so that the distribution of the earth and rock in the first cavity is more uniform, avoiding uneven compaction in the process of compacting the earth and rock pile by the leveling mechanism 11, which affects the construction quality of the safety retaining wall.
[0049] Further, the flattening member 113 includes two guide plates 1131, the two guide plates 1131 are connected to each other, and the connection parts of the two guide plates 1131 extend in the opposite direction of the first direction X (i.e., the forward direction of the mold 1); the guide plates 1131 are connected to the gradually converging side plates 111; and / or, the guide plates 1131 include a mounting portion 11312 and a guide portion 11311, the mounting portion 11312 is mounted on the gradually converging side plates 111, and the guide portion 11311 is mounted on the mounting portion 11312. Specifically, in one embodiment of the present utility model, please refer to Figure 1 and Figure 2 The flattening member 113 includes two guide plates 1131, one end of which is connected to each other and the connection part extends in the direction of travel, so that the whole is in the shape of a protruding triangular arrow. There are many ways to connect the guide plates 1131 to the gradually converging side plates 111. In one embodiment, the guide plates 1131 are directly fixedly connected to the gradually converging side plates 111, and the connection method can be welding, riveting or even gluing. This setting is relatively simple and saves materials. In another embodiment, please refer to Figure 1 and Figure 2The guide plate 1131 includes a guide portion 11311 and a mounting portion 11312. The guide portion 11311 is first connected to the mounting portion 11312, and the mounting portion 11312 is then fixedly connected to the gradually contracting side plate 111. The mounting portion 11312 can be a steel plate or other alloy plate with greater rigidity, and the mounting method can be welding, bolting, riveting or even gluing. Through the above arrangement, the flattening piece 113 has a connection portion protruding in the forward direction, and the flattening piece 113 is fixedly mounted on the inner wall of the gradually contracting side plate 111. On the one hand, the soil and rock materials at the higher part of the soil and rock pile can be evenly pushed to both sides of the soil and rock pile, and the top of the soil and rock pile can be flattened to improve the compaction quality; on the other hand, the flattening piece 113 is provided with a connection portion protruding in the forward direction, which can reduce the resistance when the flattening piece 113 contacts the soil and rock pile, which is more conducive to evenly spreading the soil and rock materials on the top of the soil and rock pile.
[0050] In order to reduce the resistance of the pruning mold 1 when it moves forward, in one embodiment of the utility model, the pruning mold 1 also includes a moving component 14, the moving component 14 includes a walking member 142 and a mounting arm 141, the mounting arm 141 is installed on one or more of the leveling mechanism 11, the compacting mechanism 12 and the molding mechanism 13, and the walking member 142 is installed on one end of the mounting arm 141 away from the leveling mechanism 11, the compacting mechanism 12 and the molding mechanism 13. Specifically, the walking member 142 can be a roller or a track wheel. The walking member 142 is installed on one or more of the leveling mechanism 11, the compacting mechanism 12 and the forming mechanism 13 through the mounting arm 141. That is, the moving components 14 are arranged in pairs. A pair of moving components 14 can be arranged to be installed on both sides of the leveling mechanism 11, the compacting mechanism 12 or the forming mechanism 13. Two pairs of moving components 14 can also be arranged to be installed on both sides of any two of the leveling mechanism 11, the compacting mechanism 12 and the forming mechanism 13. Three pairs of moving components 14 can also be arranged to be installed on both sides of the leveling mechanism 11, the compacting mechanism 12 and the forming mechanism 13. In the embodiment of the utility model, please refer to Figure 1 There are two pairs of moving components 14, which are respectively installed on both sides of the leveling mechanism 11 and the forming mechanism 13. The walking parts 142 are rollers, which are installed at the end of the mounting arm 141 away from the leveling mechanism 11 and the forming mechanism 13. The mounting arm 141 is connected to the leveling mechanism 11 and the forming mechanism 13 through the steel plate of the mounting arm 141 close to the leveling mechanism 11 and the forming mechanism 13. The connection method can be bolt connection or welding. Through this arrangement, the rollers can support the whole connected by the leveling mechanism 11, the compacting mechanism 12 and the forming mechanism 13 to leave the ground, reduce the resistance of the construction mold 1 when moving forward, so as to improve the efficiency of building the safety retaining wall.
[0051] In one embodiment of the present invention, the leveling mechanism 11 further includes a filling port 114, which is surrounded by two gradually converging side plates 111, a connecting member 112 and an inclined top plate 122. Figure 1 A filling port 114 is provided at the top of the two gradually converging side plates 111 of the leveling mechanism 11. The filling port 114 is surrounded by the two gradually converging side plates 111, the connecting piece 112 and the inclined pressure top plate 122, and is used to transport earth and stone materials into the first cavity. Through this arrangement, when constructing the safety retaining wall, there is no need to unload the earth and stone materials in advance along the construction line of the safety retaining wall to form an earth and stone material pile before constructing the safety retaining wall. By setting the filling port 114, a mobile feeding machine can be used to transport earth and stone materials into the first cavity while the construction mold 1 moves forward. As the construction mold 1 moves, the earth and stone materials are supplemented and compacted at the same time, and finally the safety retaining wall is continuously formed. Among them, the leveling piece 113 is arranged on the rear side of the filling port 114, so that the earth and stone materials transported to the top of the earth and stone material pile in the first cavity can flow to both sides, and the beneficial effects that the leveling piece 113 can achieve are fully realized. Through the above arrangement, on the one hand, the construction mold 1 can be moved while completing the material replenishment and compaction work, thereby improving the construction efficiency of the safety retaining wall. On the other hand, it can avoid unloading the earth and rock pile in advance to occupy the transportation road and affect the mining efficiency.
[0052] The utility model further provides a repairing device 100, which includes a repairing mold 1. The specific structure of the repairing mold 1 refers to the above embodiment. Since the repairing device 100 adopts all the technical solutions of all the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here.
[0053] In addition, the repair device 100 also includes a feeding module 2, which includes: a driving member 21; a crusher 22, the crusher 22 is installed on the driving member 21, and the crusher 22 includes a first feed port 221; a first discharge port 25, the first discharge port 25 is arranged below the crusher 22 and close to the repair mold 1; a feeding member 23, the feeding member 23 includes a second feed port 231 and a second discharge port 232, the second feed port 231 is connected to the first discharge port 25, and the second discharge port 232 is arranged above the leveling mechanism 11. Specifically in one embodiment of the present utility model, please refer to Figures 3 to 5The driving member 21 can be a truck, and the crusher 22 is installed on the driving member 21. In this embodiment, the crusher 22 is a double-roll crusher, which has high crushing efficiency, simple structure, and easy maintenance. The crusher 22 includes a first feed port 221 for inputting original soil and stone materials. Under the crusher 22, an inclined plate 24 inclined toward one side of the construction mold 1 is provided. The first discharge port 25 is formed between the edge of the inclined plate 24 close to the construction mold 1 and the crusher 22. The original soil and stone materials are crushed by the crusher 22 to form homogeneous soil and stone materials. The homogeneous soil and stone materials fall on the inclined plate 24, and slide to the first discharge port 25 due to gravity. The first discharge port 25 is connected with the second feed port 231 of the feed member 23. The homogeneous soil and stone materials enter the feed member 23 through the second feed port 231 and slide to the second discharge port 232. The second discharge port 232 is arranged above the leveling mechanism 11. The homogeneous soil and stone materials enter the first cavity through the second discharge port 232 and the filling port 114 on the leveling mechanism 11. As the construction mold 1 moves, the homogeneous soil and stone materials are built into a safety retaining wall.
[0054] Through the above arrangement, there are multiple working modes of constructing a safety retaining wall using the construction device 100. In one embodiment of the utility model, the homogeneous soil and stone materials in the first cavity of the construction mold 1 are provided by the feeding module 2, and the original soil and stone materials are provided to the first feeding port 221 by an external feeding machine. The construction mold 1 is towed by the feeding machine, and the feeding machine conveys the original soil and stone materials to the feeding module 2 while pulling the construction mold 1 forward. After the original soil and stone materials are crushed into homogeneous soil and stone materials by the crusher 22 in the feeding module 2, they are conveyed to the first cavity in the construction mold 1 by the feeding member 23. As the feeding machine pulls the construction mold 1 forward, the homogeneous soil and stone materials are gradually compacted and constructed to form a safety retaining wall. In another embodiment, the construction mold 1 is towed by a tractor, and the feeding machine provides the original soil and stone materials to the first feeding port 221 in the feeding module 2, and the soil and stone materials are formed into homogeneous soil and stone materials after passing through the crusher 22. The homogeneous soil and stone materials are transported to the first cavity of the construction mold 1 by the feeding member 23. The tractor drives the construction mold 1 forward, gradually compacting the homogeneous soil and stone materials transported to the first cavity, and finally forming a safety retaining wall. Among them, the moving speeds of the tractor, the feeding machine, the feeding module 2 and the construction mold 1 are matched with each other.
[0055] By setting up the feeding module 2, on the one hand, homogeneous soil and stone materials can be transported to the construction mold 1. The use of homogeneous soil and stone materials can significantly improve the quality of the constructed safety retaining wall, make the surface of the safety retaining wall smoother, and the internal gaps smaller, which can improve the wind and rain resistance of the safety retaining wall and avoid the high cost caused by frequent maintenance; on the other hand, the construction mold 1 receives the homogeneous soil and stone materials transported by the feeding module 2 while continuously performing compaction and molding work, which can avoid the situation where the original soil and stone material has different particle sizes and affects the continuous operation of the construction mold 1, thereby ensuring the continuous and efficient operation of the construction mold 1.
[0056] In an embodiment of the present invention, the feeding module 2 further comprises a traction member 26, one end of the traction member 26 is connected to the driving member 21, and the other end is connected to the building mold 1, and the traction member 26 can keep the building mold 1 and the driving member 21 in synchronous motion. Figure 4 and Figure 5 At both ends of the construction mold 1, traction members 26 connected to the driving member 21 are provided. The connection method between the traction member 26 and the driving member 21 and the construction mold 1 can be bolt connection, welding or riveting. By providing the traction member 26, the driving member 21 can drive the construction mold 1 to move synchronously, thereby avoiding the need to provide an additional tractor to drive the construction mold 1 to move, reducing the number of mechanical equipment used and reducing the construction cost.
[0057] For further information, see Figures 3 to 5 The feeding module 2 also includes a loading box 27, which is installed on the top of the crusher 22. The top surface area of the loading box 27 is larger than the bottom surface area of the loading box 27, and the bottom of the loading box 27 is connected to the first feed port 221. The loading box 27 is generally large at the top and small at the bottom, and its cross-sectional shape is an inverted trapezoid, with a cavity capable of accommodating original soil and stone materials. A hole connected to the first feed port 221 is provided at the bottom of the loading box 27, and the shape and size of the hole are set to fit the actual shape of the first feed port 221. By installing the loading box 27 of the above design on the top of the crusher 22, different working modes exist in the process of the feeding module 2 conveying homogeneous soil and stone materials to the construction mold 1. In one embodiment, the loading box 27 is loaded with original soil and rock materials in advance and then the crusher 22 is turned on to crush the original soil and rock materials in the loading box 27 into homogeneous soil and rock materials and transport them to the construction mold 1 through the feeding piece 23. When the original soil and rock materials in the loading box 27 are completely crushed, a forklift or other feeding machinery is used to replenish the original soil and rock materials in the loading box 27, so that the construction of the safety retaining wall can be carried out continuously. The advantage of this working mode is that when the original soil and rock materials need to be replenished, only a forklift or other feeding machinery needs to be temporarily arranged to fill the empty space in the loading box 27, which can avoid occupying a feeding machinery all the time and save costs. In another embodiment, the feeding machinery needs to continuously feed the original soil and rock materials into the loading box 27. By setting the loading box 27 as a structure that is wide at the top and narrow at the bottom, the loading box 27 can be more easily received by the original soil and rock materials, thereby preventing the original soil and rock materials from leaking during the process of being transported to the loading box 27. On the one hand, it prevents the leaked original soil and rock materials from obstructing traffic, and on the other hand, it improves the stability of the transportation of the original soil and rock materials, thereby avoiding affecting the continuous construction of the safety retaining wall.
[0058] In an embodiment of the present invention, there are at least two crushers 22, and the charging box 27 includes a distributor 271 disposed at the bottom of the charging box 27, and the distributor 271 is disposed between the first feed ports 221 of two adjacent crushers 22. Figure 3 and Figure 4 In the feeding module 2, in order to improve the efficiency of crushing the original soil and stone materials, at least two crushers 22 are installed on the driving member 21, and a distributor 271 is provided at the bottom of the charging box 27. The distributor 271 is arranged between two adjacent crushers 22. On the cross section parallel to the first direction X, the cross-sectional shape of the distributor 271 can be triangular or arc-shaped. Through this arrangement, when the original soil and stone materials are input into the charging box 27, the original soil and stone materials are diverted to the first feed ports 221 of the two adjacent crushers 22 under the action of the distributor 271, thereby avoiding the original soil and stone materials from gathering above the crusher 22 on one side, resulting in reduced crushing efficiency.
[0059] In one embodiment of the present invention, the material feeding member 23 further includes a shock absorbing portion 233. Figure 5 The second discharge port 232 of the feeding member 23 is connected to the leveling mechanism 11 through the shock absorbing part 233. The shock absorbing part 233 can play a shock absorbing role in the vertical direction. Through this arrangement, the feeding member 23 can be stably connected to the leveling mechanism 11, thereby improving the stability when conveying homogeneous soil and stone materials, and avoiding the shaking of the feeding member 23 caused by the shaking of the driving member 21 or the construction mold 1 in some uneven sites, thereby avoiding the homogeneous soil and stone materials being thrown out and causing waste of homogeneous soil and stone materials.
[0060] In an embodiment of the present invention, the working process of the construction device 100 is as follows: first, the loading box 27 is filled with original soil and stone materials, and then the feeding module 2 is moved to the construction area under the action of the driving member 21, and the construction mold 1 is loaded into the feeding module 2 through the traction member 26, and at the same time, the shock absorbing part 233 is connected to the top of the leveling mechanism 11. Before starting the construction device 100, it is necessary to determine the moving speed required to build the safety retaining wall according to the construction standard of the safety retaining wall, the area of the filling port 114, the feeding speed, the volume of the first cavity, etc., and then officially start the construction. First, the crusher 22 is started to crush the original soil and stone materials into homogeneous soil and stone materials. The homogeneous soil and stone materials pass through the inclined plate 24, the first discharge port 25, the feed member 23 and the filling port 114 to enter the first cavity. After ensuring that the first cavity is filled, the driving member 21 is started to drive the construction mold 1 to start synchronous movement. According to the moving speed calculated above, it moves continuously along the safety retaining wall line where the safety retaining wall needs to be built. The homogeneous soil and stone materials are compacted and formed step by step to become a safety retaining wall. As the construction device 100 moves, a continuous safety retaining wall is built and formed.
[0061] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A construction mold, characterized in that: The building mold comprises a leveling mechanism and a compacting mechanism, the end of the leveling mechanism away from the compacting mechanism is the front end of the building mold, the end of the compacting mechanism away from the leveling mechanism is the rear end of the building mold, and the direction from the front end to the rear end is defined as a first direction; The leveling mechanism comprises two gradually converging side plates and a connecting member, the two gradually converging side plates are connected by the connecting member, and the distance between the two gradually converging side plates gradually decreases along the first direction; the two gradually converging side plates and the plane where the connecting member is located enclose a first cavity; The compaction mechanism comprises two compaction side plates and an inclined pressing top plate, wherein the inclined pressing top plate is installed on the top of the two compaction side plates, and the two compaction side plates and the inclined pressing top plate enclose a second cavity, and along the first direction, the height of the inclined pressing top plate gradually decreases, and the cross-sectional area of the second cavity perpendicular to the first direction gradually decreases; The leveling mechanism is connected to the compacting mechanism along the first direction.
2. The construction mold according to claim 1, characterized in that: The trimming mold further includes a molding mechanism, which includes two standard side panels and a molding top panel, wherein the molding top panel is mounted on the top of the two standard side panels, and the two standard side panels and the molding top panel enclose a third cavity, and the cross-sectional shape of the third cavity is consistent on any cross section perpendicular to the first direction; The compacting mechanism is connected to the forming mechanism along the first direction.
3. The construction mold according to claim 1, characterized in that: The leveling mechanism further includes a leveling piece, which is mounted on the inner wall surface of the tapered side plate, and is located inside the first cavity and is arranged close to the top of the first cavity.
4. The construction mold according to claim 3, characterized in that: The flattening member comprises two guide plates, the two guide plates are connected to each other, and the connection parts of the two guide plates extend in the opposite direction of the first direction; The guide plate is connected to the tapered side plate; and / or, The guide plate comprises a mounting portion and a guide portion, wherein the mounting portion is mounted on the tapered side plate, and the guide portion is mounted on the mounting portion.
5. The construction mold according to claim 2, characterized in that: The trimming mold also includes a moving component, which includes a walking member and a mounting arm. The mounting arm is installed on one or more of the leveling mechanism, the compacting mechanism and the molding mechanism, and the walking member is installed on one end of the mounting arm away from the leveling mechanism, the compacting mechanism and the molding mechanism.
6. The construction mold according to claim 1, characterized in that: The leveling mechanism also includes a filling port, which is surrounded by the two gradually converging side plates, the connecting piece and the inclined pressure top plate.
7. A construction device, characterized in that: The trimming device comprises a trimming mold according to any one of claims 1 to 5, wherein the trimming device further comprises a feeding module, wherein the feeding module comprises: Driving parts; A crusher, the crusher being mounted on the driving member, the crusher comprising a first feed inlet; A first discharge port, the first discharge port being arranged below the crusher and close to one side of the construction mold; The material feeding member includes a second material feeding port and a second material discharging port, wherein the second material feeding port is connected to the first material discharging port, and the second material discharging port is arranged above the leveling mechanism.
8. The repairing device according to claim 7, characterized in that: The feeding module further comprises a traction member, one end of which is connected to the driving member, and the other end of which is connected to the trimming mold. The traction member can enable the trimming mold to keep synchronous movement with the driving member.
9. The repairing device according to claim 7, characterized in that: The feeding module also includes a charging box, which is installed on the top of the crusher. The top surface area of the charging box is larger than the bottom surface area of the charging box, and the bottom of the charging box is connected to the first feed port.
10. The repairing device according to claim 9, characterized in that The number of the crushers is at least two, and the charging box includes a distributor arranged at the bottom of the charging box, and the distributor is arranged between the first feed ports of two adjacent crushers.