Thickness gauge for pre-coating film

By designing a thickness gauge for precoated film including fixed adjustment rollers and lifting adjustment rollers, the measurement error problems caused by looseness and wrinkles during the transportation process are solved, and the precise measurement of the thickness of the precoated film is achieved.

CN222652152UActive Publication Date: 2025-03-21ZHEJIANG PANBANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420575976.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-21
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

During the precoated film transportation process, the precoated film is prone to loose and wrinkles, resulting in errors in the measurement of the precoated film.

Method used

A thickness gauge for precoated film is designed, including a frame, a precoated film feeding roller, an adjustment roller mechanism, a thickness measuring mechanism and a precoated film feeding roller. The adjustment roller mechanism consists of a fixed adjustment roller and a lifting adjustment roller. The tension and wrinkles of the pre-coated film are adjusted through the adjustment roller mechanism, and the measurement is performed using a laser thickness gauge and a light source probe and a receiving probe in the thickness measurement mechanism.

Benefits of technology

By adjusting the tension and wrinkle of the precoated film, measurement errors caused by loosening and wrinkle of the precoated film are avoided, and accurate measurement of the precoated film thickness is achieved.

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Abstract

The utility model discloses a thickness gauge for a pre-coating film, which comprises a rack, and a pre-coating film feeding roller, a roller adjusting mechanism, a thickness measuring mechanism and a pre-coating film receiving roller are sequentially arranged on the rack. The thickness measuring mechanism comprises a mounting base arranged on the rack, a laser thickness gauge is arranged on the mounting base, and a light source probe and a receiving probe are arranged on the upper side and the lower side of the mounting base respectively; the pre-coating film thickness measuring device relates to the technical field of pre-coating film thickness measurement, in the pre-coating film conveying process, the tension in the pre-coating film conveying process is adjusted through mutual approaching or departing of the fixed adjusting roller and the lifting adjusting roller, the pre-coating film thickness is measured, and the pre-coating film thickness measuring device has the advantages that the pre-coating film thickness measuring device is simple in structure and convenient to use. According to the pre-coating film flattening device, the pre-coating film is conveyed through the lifting adjusting roller, measurement errors of the pre-coating film caused by loosening of the pre-coating film are avoided, the fixed adjusting roller and the lifting adjusting roller are both arranged to be centrosymmetric bidirectional chute flexible flattening rollers, wrinkles of the pre-coating film in the conveying process are flattened, and the measurement errors of the pre-coating film caused by the wrinkles of the pre-coating film are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of pre-coating film thickness measurement, and specifically relates to a thickness gauge for pre-coating films. Background Art

[0002] Pre-coating refers to the process of pre-gluing and rewinding plastic film before laminating it with paper printed products. The pre-coating factory first applies glue on the film according to the specifications and format, then rewinds it for the user to choose, and then laminates it with the printed product. Laminating, also known as film pasting, is the processing technology of coating plastic film with adhesive, and bonding it with paper printed products after heating and pressurizing to form a paper-plastic integrated product.

[0003] In order to ensure the quality of the pre-coated film during its production, the thickness of the pre-coated film needs to be measured. However, during the transportation of the pre-coated film, the pre-coated film is prone to become loose and wrinkled, resulting in errors in the measurement of the pre-coated film. Therefore, a thickness gauge for pre-coated film is provided. Utility Model Content

[0004] The utility model aims to provide a thickness gauge for pre-coating films, so as to solve the problem that the pre-coating films are prone to be loose and wrinkled during the conveying process of the pre-coating films, resulting in errors in the measurement of the pre-coating films.

[0005] To achieve the above object, the utility model provides the following technical solutions: a pre-coating film thickness gauge, comprising a frame, on which a pre-coating film unwinding roller, an adjusting roller mechanism, a thickness measuring mechanism and a pre-coating film receiving roller are sequentially arranged;

[0006] The thickness measuring mechanism comprises a mounting seat arranged on a frame, a laser thickness gauge is arranged on the mounting seat, and a plurality of light source probes and receiving probes are respectively arranged on the mounting seat and located on the upper and lower sides of the pre-coated film, and the light source probes and the receiving probes are both electrically connected to the laser thickness gauge;

[0007] The adjusting roller mechanism is used to adjust the tension and wrinkles of the pre-coated film.

[0008] Preferably, the adjusting roller mechanism includes a plurality of fixed adjusting rollers and a plurality of lifting adjusting rollers, the plurality of lifting adjusting rollers are staggered with the plurality of fixed adjusting rollers, the plurality of fixed adjusting rollers are arranged on a frame, and the frame is provided with a driving component for driving the plurality of lifting adjusting rollers to lift and lower.

[0009] Preferably, the driving assembly comprises an electric cylinder arranged on the frame, a lifting seat is provided at the output end of the electric cylinder, a plurality of lifting adjustment rollers are jointly arranged on the lifting seat, and a pressure sensor is provided on the electric cylinder.

[0010] Preferably, the fixed adjusting roller and the lifting adjusting roller are both configured as centrally symmetrical bidirectional inclined groove flexible flattening rollers, and the inclined grooves on the fixed adjusting roller and the lifting adjusting roller are in opposite directions.

[0011] Preferably, a pair of conveying rollers are symmetrically provided at both ends of the mounting seat.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the utility model provides a thickness gauge for pre-coated film, which adjusts the tension of the pre-coated film during the conveying process of the pre-coated film by moving the fixed adjusting roller and the lifting adjusting roller closer to or farther away from each other, thereby avoiding the loosening of the pre-coated film and causing errors in the measurement of the pre-coated film; the fixed adjusting roller and the lifting adjusting roller are both set as centrally symmetrical bidirectional inclined groove flexible flattening rollers, thereby achieving the flattening of wrinkles in the pre-coated film during the conveying process, thereby avoiding the wrinkles in the pre-coated film and causing errors in the measurement of the pre-coated film. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the top structure of the utility model.

[0015] In the figure: 1. Frame; 2. Pre-coated film unwinding roller; 3-1. Fixed adjusting roller; 3-2. Lifting adjusting roller; 3-3. Electric cylinder; 3-4. Lifting seat; 3-5. Pressure sensor; 4-1. Mounting seat; 4-2. Laser thickness gauge; 4-3. Light source probe; 4-4. Receiving probe; 5. Pre-coated film receiving roller; 6. Conveying roller. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] See also Figure 1-2 The utility model provides a technical solution: a thickness gauge for pre-coated film, comprising a frame 1, on which a pre-coated film feeding roller 2, an adjusting roller mechanism, a thickness measuring mechanism and a pre-coated film receiving roller 5 are sequentially arranged; the pre-coated film feeding roller 2 and the pre-coated film receiving roller 5 synchronously and uniformly feed and discharge the pre-coated film, the pre-coated film feeding roller 2 is used for feeding the pre-coated film, the adjusting roller mechanism is used for adjusting the tension and wrinkles of the pre-coated film, the thickness measuring mechanism is used for measuring the thickness of the pre-coated film, and the pre-coated film receiving roller 5 is used for winding the measured pre-coated film, thereby completing the accurate measurement of the pre-coated film.

[0018] Specifically, the thickness measuring mechanism includes a mounting seat 4-1 arranged on the frame 1, the mounting seat 4-1 is arranged as an annular mounting seat, a laser thickness gauge 4-2 is arranged on the mounting seat 4-1, and a plurality of light source probes 4-3 and receiving probes 4-4 are respectively arranged on the mounting seat 4-1 and located on the upper and lower sides of the pre-coated film, the light source probes 4-3 and the receiving probes 4-4 are both electrically connected to the laser thickness gauge 4-2, and the light source probes 4-3 cooperate with the receiving probes 4-4 to detect multiple locations of the pre-coated film, thereby improving the detection efficiency of the pre-coated film, and transmitting the detected information to the laser thickness gauge 4-2 to realize the thickness measurement of the pre-coated film;

[0019] Specifically, the adjusting roller mechanism includes a plurality of fixed adjusting rollers 3-1 and a plurality of lifting adjusting rollers 3-2. The plurality of lifting adjusting rollers 3-2 are staggered with the plurality of fixed adjusting rollers 3-1. The plurality of fixed adjusting rollers 3-1 are arranged on a frame 1. The frame 1 is provided with a driving assembly for driving the plurality of lifting adjusting rollers 3-2 to rise and fall. During the conveying process of the pre-coated film, the lifting adjusting rollers 3-2 are driven to rise by the driving assembly, so that the lifting adjusting rollers 3-2 and the fixed adjusting rollers 3-1 are moved away from each other, so as to adjust the tension of the pre-coated film during the conveying process, so as to avoid the loosening of the pre-coated film and cause errors in the measurement of the pre-coated film.

[0020] Specifically, the driving assembly includes an electric cylinder 3-3 arranged on the frame 1, and a lifting seat 3-4 is provided at the output end of the electric cylinder 3-3. Several lifting and adjusting rollers 3-2 are jointly arranged on the lifting seat 3-4. A pressure sensor 3-5 is provided on the electric cylinder 3-3. The lifting seat 3-4 and several lifting and adjusting rollers 3-2 are driven to rise by the electric cylinder 3-3, so that the lifting and adjusting rollers 3-2 and the fixed adjusting rollers 3-1 are moved away from each other to adjust the tension of the pre-coated film during the conveying process. The pressure sensor 3-5 cooperates with the electric cylinder 3-3 to make the lifting and adjusting rollers 3-2 provide stable supporting force for the pre-coated film, thereby ensuring the stability of the tension during the conveying process and avoiding the loosening of the pre-coated film and causing errors in the measurement of the pre-coated film.

[0021] Specifically, the fixed adjustment roller 3-1 and the lifting adjustment roller 3-2 are both configured as centrally symmetrical bidirectional inclined groove flexible flattening rollers, which effectively avoid the positional displacement of the pre-coated film during the flattening process, and the inclined grooves on the fixed adjustment roller 3-1 and the lifting adjustment roller 3-2 are in opposite directions, thereby ensuring the flattening effect of the wrinkles on the pre-coated film. By flattening the wrinkles on the pre-coated film multiple times during the conveying process, errors in the measurement of the pre-coated film caused by wrinkles on the pre-coated film can be avoided.

[0022] Specifically, a pair of conveying rollers 6 are symmetrically provided at both ends of the mounting seat 4-1, and the gap between the two conveying rollers on the pair of conveying rollers 6 is adjusted to the maximum spacing through which the pre-coated film can pass, thereby effectively avoiding the oscillation of the pre-coated film due to the equipment body during the conveying process, and ensuring the stability of the pre-coated film when the pre-coated film enters the thickness measuring mechanism.

[0023] Working principle: During the use of the utility model, the thickness measuring mechanism is first started. During the conveying process of the pre-coated film, the electric cylinder 3-3 is started to drive the lifting seat 3-4 and several lifting adjustment rollers 3-2 to rise, so that the lifting adjustment rollers 3-2 and the fixed adjustment rollers 3-1 are moved away from each other to adjust the tension. During the rotation of the fixed adjustment rollers 3-1 and the lifting adjustment rollers 3-2, the flexible inclined groove flattens the wrinkles of the pre-coated film, thereby ensuring the accuracy of the pre-coated film thickness measurement.

[0024] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A thickness gauge for pre-coated films, comprising a frame (1), characterized in that: The frame (1) is provided with a pre-coating film unwinding roller (2), an adjusting roller mechanism, a thickness measuring mechanism and a pre-coating film receiving roller (5) in sequence; The thickness measuring mechanism comprises a mounting seat (4-1) arranged on a frame (1), a laser thickness gauge (4-2) being arranged on the mounting seat (4-1), and a plurality of light source probes (4-3) and receiving probes (4-4) being arranged on the mounting seat (4-1) and located on the upper and lower sides of the pre-coated film, respectively, and the light source probes (4-3) and receiving probes (4-4) are both electrically connected to the laser thickness gauge (4-2); The adjusting roller mechanism is used to adjust the tension and wrinkles of the pre-coated film.

2. A pre-coating film thickness gauge according to claim 1, characterized in that: The adjusting roller mechanism comprises a plurality of fixed adjusting rollers (3-1) and a plurality of lifting adjusting rollers (3-2); the plurality of lifting adjusting rollers (3-2) and the plurality of fixed adjusting rollers (3-1) are arranged alternately; the plurality of fixed adjusting rollers (3-1) are arranged on a frame (1); and a driving component for driving the plurality of lifting adjusting rollers (3-2) to rise and fall is provided on the frame (1).

3. A pre-coating film thickness gauge according to claim 2, characterized in that: The driving assembly comprises an electric cylinder (3-3) arranged on the frame (1); a lifting seat (3-4) is provided at the output end of the electric cylinder (3-3); a plurality of lifting adjustment rollers (3-2) are jointly arranged on the lifting seat (3-4); and a pressure sensor (3-5) is provided on the electric cylinder (3-3).

4. A pre-coating film thickness gauge according to claim 2, characterized in that: The fixed adjustment roller (3-1) and the lifting adjustment roller (3-2) are both configured as centrally symmetrical bidirectional inclined groove flexible flattening rollers, and the inclined grooves on the fixed adjustment roller (3-1) and the lifting adjustment roller (3-2) are in opposite directions.

5. The pre-coating film thickness gauge according to claim 1, characterized in that: A pair of conveying rollers (6) are symmetrically arranged at both ends of the mounting seat (4-1).