Electric cylinder testing device
By designing an electric cylinder test device with automatic pressure withstand testing function, the existing test methods are solved, and efficient automatic pressure withstand testing of the electric cylinder is realized.
Patent Information
- Application Number
- CN202420958325.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing electric cylinder test methods are complex in operation and low in efficiency. Especially during high-voltage tests, the electric cylinder needs to be fixed and connected to the positive and negative electrode wires, which affects the working efficiency.
An electric cylinder testing device is designed, including a frame, conveying line, fixture, laser marking mechanism, stroke testing mechanism, noise testing mechanism and pressure testing mechanism. The voltage withstand voltage test mechanism automatically contacts the electric cylinder through the drag line, and uses the conductivity of the drag line to transmit the voltage and current signal to the voltage withstand voltage tester to realize automatic voltage withstand voltage testing.
The device is simple and compact in structure. Through automatic contact and conductive signal transmission, it realizes convenient pressure withstand test of the electric cylinder, improving the efficiency and working convenience of the test.
Smart Images

Figure CN222653069U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electric cylinder testing, in particular to an electric cylinder testing device. Background Art
[0002] The electric cylinder, also known as the electric cylinder, is an electric actuator that converts electrical energy into mechanical energy to achieve linear motion. Its working principle can be simply summarized as follows: the electric cylinder drives the screw nut pair through the motor, and the nut drives the guide rod to move, thereby achieving linear motion. In the production process of the electric cylinder, a series of tests need to be performed on the electric cylinder, especially the high-voltage resistance test. The traditional test method is to fix the electric cylinder, connect the positive and negative wires to the positive and negative poles of the electric cylinder, and use the withstand voltage tester to measure whether the electric cylinder leaks electricity after power is turned on. The whole process is complicated to operate. Not only does it need to fix the electric cylinder, but it also needs to connect the positive and negative wires, which has low work efficiency.
[0003] In view of this, it is necessary to provide an electric cylinder testing device. Summary of the invention
[0004] The utility model provides an electric cylinder testing device, which effectively solves the problem of low efficiency of existing inductance testing.
[0005] The technical solution adopted by the utility model is
[0006] The electric cylinder testing device includes a frame, a conveyor line arranged on the frame, a plurality of jigs arranged on the conveyor line, a laser marking mechanism, a stroke testing mechanism and a noise testing mechanism arranged on the frame in sequence along the extending direction of the conveyor line, wherein the noise testing mechanism includes a soundproof room, a silencer inlet is arranged at one end of the soundproof room, a silencer outlet is arranged at the other end of the soundproof room, the conveyor line passes through the silencer inlet and the silencer outlet, a load testing mechanism and a withstand voltage testing mechanism are also arranged in the soundproof room, and the withstand voltage testing mechanism includes a withstand voltage tester arranged in the soundproof room and a tow line connected to the withstand voltage tester, and the tow line is suspended on the silencer inlet for automatically contacting the electric cylinder.
[0007] Furthermore, the stroke testing mechanism includes a No. 1 bracket, a No. 1 lifting assembly arranged on the No. 1 bracket for lifting the fixture, a No. 1 positioning assembly arranged on the No. 1 bracket for pressing from above the electric cylinder, a positioning camera assembly arranged on one side of the No. 1 bracket, and a spacing camera assembly arranged on the other side of the No. 1 bracket. The No. 1 positioning assembly includes a No. 1 cylinder arranged on the No. 1 bracket and a positioning block arranged at the output end of the No. 1 cylinder. The spacing camera assembly includes a No. 1 linear module arranged on the No. 1 bracket along the Z direction, a connecting piece fixedly arranged at the output end of the No. 1 linear module, an arc slide rail slidably connected to the connecting piece, and a No. 1 CCD camera fixedly arranged on the arc slide rail.
[0008] Furthermore, the load testing mechanism includes a No. 2 bracket, a No. 2 lifting assembly arranged on the No. 2 bracket for lifting the fixture, a No. 3 positioning assembly arranged on one side of the No. 2 bracket, and a load assembly arranged on the other side of the No. 2 bracket. The load assembly includes a servo electric cylinder arranged on the No. 2 bracket, a force sensor arranged at the output end of the servo electric cylinder, and a pin head positioning assembly arranged at the end of the force sensor away from the servo electric cylinder. The pin head positioning assembly includes a connecting frame fixedly connected to the force sensor, a No. 2 cylinder vertically arranged above the connecting frame, and a No. 2 pin fixedly arranged at the output end of the No. 2 cylinder.
[0009] Furthermore, the fixture includes a bottom plate and at least two vertical plates arranged on the bottom plate, and the bottom plate is provided with a V-shaped groove for placing the electric cylinder.
[0010] Furthermore, the conveyor line is a double-layer speed chain.
[0011] The beneficial effects of the utility model are as follows: the structure of the entire electric cylinder testing device is simple and compact, the withstand voltage testing mechanism can utilize a tow line to make contact with the outer shell of the electric cylinder, utilize the flexibility of the tow line to avoid interference with the operation of the electric cylinder, and utilize the conductivity of the tow line to transmit the voltage and current signals to the withstand voltage tester, thereby automatically realizing the withstand voltage test of the electric cylinder, and improving the convenience of the test and the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is an overall schematic diagram of the electric cylinder testing device provided in an embodiment of the present application.
[0013] Figure 2 Schematic diagram of the noise testing mechanism, voltage testing mechanism, fixture and Shanghai Su line of the electric cylinder testing device provided in the embodiments of the present application.
[0014] Figure 3 A schematic diagram of a stroke testing mechanism of an electric cylinder testing device provided in an embodiment of the present application.
[0015] Figure 4 A schematic diagram of a load testing mechanism and a conveying line of an electric cylinder testing device provided in an embodiment of the present application.
[0016] The following are marked in the figure: 1. Rack; 2. Conveyor line; 3. Fixture; 4. Laser marking mechanism; 5. Stroke test mechanism; 6. Noise test mechanism; 61. Silent room; 62. Silence entrance; 63. Silence exit; 7. Load test mechanism; 8. Withstand voltage test mechanism; 81. Withstand voltage tester; 82. Drag line; 51. No. 1 bracket; 52. No. 1 lifting assembly; 53. No. 1 positioning assembly; 54. Positioning camera assembly; 5 6. Spacing camera assembly; 531. No. 1 cylinder; 532. Positioning block; 71. No. 2 bracket; 72. No. 2 lifting assembly; 73. Servo electric cylinder; 74. Force sensor; 75. Connecting frame; 76. No. 2 cylinder; 77. No. 2 pin; 78. No. 3 positioning assembly; 31. Bottom plate; 32. Vertical plate; 300. V-shaped groove; 561. No. 1 linear module; 562. Arc slide rail; 563. No. 1 CCD camera; DETAILED DESCRIPTION
[0017] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0018] like Figure 1 and Figure 2 As shown, the electric cylinder testing device provided in the embodiment of the present application includes a frame 1, a conveyor line 2 arranged on the frame 1, a plurality of jigs 3 arranged on the conveyor line 2, a laser marking mechanism 4, a stroke testing mechanism 5 and a noise testing mechanism 6 arranged on the frame 1 in sequence along the extending direction of the conveyor line 2. Figure 2 As shown, the noise testing mechanism 6 includes a soundproof room 61, a silencer inlet 62 is provided at one end of the soundproof room 61, and a silencer outlet 63 is provided at the other end of the soundproof room 61, the conveying line 2 passes through the silencer inlet 62 and the silencer outlet 63, and a load testing mechanism 7 and a withstand voltage testing mechanism 8 are also provided in the soundproof room 61, the withstand voltage testing mechanism 8 includes a withstand voltage tester 81 provided in the soundproof room 61 and a tow line 82 connected to the withstand voltage tester 81, and the tow line 82 is suspended on the silencer inlet 62 for automatically contacting the electric cylinder.
[0019] It should be noted that the tow line 82 is a conductive flexible metal line.
[0020] In actual use, the electric cylinder to be tested is placed on the jig 3, and the jig 3 is conveyed along the conveyor line 2. When the jig 3 is laser marked, the electric cylinder to be tested is marked by the laser marking mechanism 4, and the stroke of the electric cylinder is measured by the stroke testing mechanism 5. Then, when the electric cylinder follows the jig 3 into the silencer entrance 62, it contacts the outer shell of the electric cylinder to be tested through the tow line 82 for electrical conduction. When the electric cylinder leaks electricity, the current and voltage signals are transmitted along the tow line 82 to the withstand voltage tester 81, and then the withstand voltage tester 81 displays the value. Then, the operator listens to whether there is any abnormal sound when the electric cylinder to be tested is working in the silent room 61. The load condition of the electric cylinder is detected by the load testing mechanism 7. Then, according to the jig 3, it flows out of the silent room 61 along the silencer outlet 63 and is unloaded by the unloading mechanism.
[0021] In the above design, the structure of the entire electric cylinder testing device is simple and compact. The withstand voltage testing mechanism 8 can utilize the tow line 82 to make contact with the outer shell of the electric cylinder, utilize the flexibility of the tow line 82 to avoid interference with the operation of the electric cylinder, and utilize the conductivity of the tow line 82 to transmit the voltage and current signals to the withstand voltage tester 81, thereby automatically realizing the withstand voltage test of the electric cylinder, thereby improving the convenience of the test and the work efficiency.
[0022] Specifically: Figure 3 As shown, the stroke testing mechanism 5 includes a No. 1 bracket 51, a No. 1 lifting component 52 arranged on the No. 1 bracket 51 for lifting the fixture 3, a No. 1 positioning component 53 arranged on the No. 1 bracket 51 for pressing from above the electric cylinder, a positioning camera component 54 arranged on one side of the No. 1 bracket 51, and a spacing camera component 56 arranged on the other side of the No. 1 bracket 51. The No. 1 positioning component 53 includes a No. 1 cylinder 531 arranged on the No. 1 bracket 51 and a positioning block 532 arranged at the output end of the No. 1 cylinder 531. The spacing camera component 56 includes a No. 1 linear module 561 arranged on the No. 1 bracket 51 along the Z direction, a connecting piece fixedly arranged at the output end of the No. 1 linear module 561, an arc slide rail 562 slidably connected to the connecting piece, and a No. 1 CCD camera 563 fixedly arranged on the arc slide rail 562.
[0023] In actual use, the arc-shaped slide rail 562 is adjusted in advance to ensure that the No. 1 CCD camera 563 is in a suitable position for taking pictures. The fixture 3 is lifted by the No. 1 lifting component 52, and the mounting hole of the electric cylinder is positioned by the No. 1 positioning component 53. Specifically, the No. 1 cylinder 531 drives the positioning block 532 to move downward, so that the positioning block 532 fixes the cylinder body of the electric cylinder. Then the output end of the electric cylinder starts to work, and the No. 1 CCD camera 563 is used to take pictures of the starting and ending positions of the output end of the electric cylinder to test the starting and ending distances of the output end of the electric cylinder.
[0024] In the above design, the structural design and specific implementation method of the stroke testing mechanism 5 can effectively realize the stroke test of the output end of the electric cylinder.
[0025] Specifically: Figure 4 As shown, the load testing mechanism 7 includes a No. 2 bracket 71, a No. 2 lifting assembly 72 arranged on the No. 2 bracket 71 for lifting the fixture 3, a No. 3 positioning assembly 78 arranged on one side of the No. 2 bracket 71, and a load assembly arranged on the other side of the No. 2 bracket 71. The load assembly includes a servo cylinder 73 arranged on the No. 2 bracket 71, a force sensor 74 arranged at the output end of the servo cylinder 73, and a pin head positioning assembly arranged at the end of the force sensor 74 away from the servo cylinder 73. The pin head positioning assembly includes a connecting frame 75 fixedly connected to the force sensor 74, a No. 2 cylinder 76 vertically arranged above the connecting frame 75, and a No. 2 pin 77 fixedly arranged at the output end of the No. 2 cylinder 76.
[0026] In actual use, the mounting hole on one side of the electric cylinder body is positioned by the No. 3 positioning component 78, the No. 2 pin 77 is driven by the No. 2 cylinder 76 to extend into the mounting hole at the output end of the electric cylinder to be tested, the test load is loaded by the servo electric cylinder 73, and the pulling pressure is fed back in real time by the force sensor 74.
[0027] In the above design, the structural design and specific implementation method of the load testing mechanism 7 can effectively realize the rapid load test of the electric cylinder.
[0028] Specifically: Figure 2 As shown, the fixture 3 includes a bottom plate 31 and at least two vertical plates 32 arranged on the bottom plate 31. The bottom plate 31 is provided with a V-shaped groove 300 for placing the electric cylinder.
[0029] When actually used, the electric cylinder is placed on the V-shaped groove 300 and transported along the conveying line 2 through the bottom plate 31 .
[0030] In the above design, the structural design and specific implementation method of the fixture 3 can achieve stable support for the electric cylinder.
[0031] Specifically: the conveyor line 2 is a double-layer double-speed chain.
[0032] The double-layer speed chain is used to realize the reflux of the fixture 3, ensuring that the fixture 3 can realize automatic reflux, thereby effectively improving work efficiency.
[0033] To further explain in detail, it should be understood that the above is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An electric cylinder testing device, comprising a frame (1), characterized in that: The invention also comprises a conveyor line (2) arranged on the frame (1), a plurality of jigs (3) arranged on the conveyor line (2), a laser marking mechanism (4) arranged on the frame (1) in sequence along the extending direction of the conveyor line (2), a stroke testing mechanism (5) and a noise testing mechanism (6), wherein the noise testing mechanism (6) comprises a silent room (61), one end of the silent room (61) is provided with a silencer inlet (62), the other end of the silent room (61) is provided with a silencer outlet (63), the conveyor line (2) passes through the silencer inlet (62) and the silencer outlet (63), the silent room (61) is further provided with a load testing mechanism (7) and a withstand voltage testing mechanism (8), the withstand voltage testing mechanism (8) comprises a withstand voltage tester (81) arranged in the silent room (61) and a towline (82) connected to the withstand voltage tester (81), the towline (82) is suspended on the silencer inlet (62) for automatically contacting the electric cylinder.
2. The electric cylinder testing device according to claim 1, characterized in that: The stroke testing mechanism (5) comprises a No. 1 bracket (51), a No. 1 lifting assembly (52) arranged on the No. 1 bracket (51) for lifting the fixture (3), a No. 1 positioning assembly (53) arranged on the No. 1 bracket (51) for pressing from above the electric cylinder, a positioning camera assembly (54) arranged on one side of the No. 1 bracket (51), and a spacing camera assembly (56) arranged on the other side of the No. 1 bracket (51); the No. 1 positioning assembly (53) comprises a No. 1 cylinder (531) arranged on the No. 1 bracket (51) and a positioning block (532) arranged at the output end of the No. 1 cylinder (531); and the spacing camera assembly (56) comprises a No. 1 linear module (561) arranged on the No. 1 bracket (51) along the Z direction, a connecting piece fixedly arranged at the output end of the No. 1 linear module (561), an arc-shaped slide rail (562) slidably connected to the connecting piece, and a No. 1 CCD camera (563) fixedly arranged on the arc-shaped slide rail (562).
3. The electric cylinder testing device according to claim 1, characterized in that: The load testing mechanism (7) comprises a No. 2 bracket (71), a No. 2 lifting assembly (72) arranged on the No. 2 bracket (71) for lifting the fixture (3), a No. 3 positioning assembly (78) arranged on one side of the No. 2 bracket (71), and a load assembly arranged on the other side of the No. 2 bracket (71); the load assembly comprises a servo electric cylinder (73) arranged on the No. 2 bracket (71), a force sensor (74) arranged at the output end of the servo electric cylinder (73), and a pin head positioning assembly arranged at the end of the force sensor (74) away from the servo electric cylinder (73); the pin head positioning assembly comprises a connecting frame (75) fixedly connected to the force sensor (74), a No. 2 cylinder (76) vertically arranged above the connecting frame (75), and a No. 2 pin (77) fixedly arranged at the output end of the No. 2 cylinder (76).
4. The electric cylinder testing device according to claim 1, characterized in that: The fixture (3) comprises a bottom plate (31) and at least two vertical plates (32) arranged on the bottom plate (31); the bottom plate (31) is provided with a V-shaped groove (300) for placing an electric cylinder.
5. The electric cylinder testing device according to claim 1, characterized in that: The conveyor line (2) is a double-layer double-speed chain.