Double-chuck winding machine
By designing a double chuck winding machine, the PLC controller and motor drive system are used to realize the two chucks rotate at the same linear speed, solving the problem of low efficiency of the single-head winding machine and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202323402422.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-14
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2033-12-14
AI Technical Summary
The existing single-head winding machine is inefficient and cannot meet the needs of large-scale production, resulting in low production capacity and poor economic benefits.
A double chuck winding machine is designed, using a PLC controller and a motor drive system, and the two chucks are driven to rotate at the same linear speed through the transmission gear and the transmission belt, achieving simultaneous twisted operation.
It greatly improves the efficiency of wire strands, improves production capacity, reduces labor intensity, and ensures product quality, significantly improves production efficiency.
Smart Images

Figure CN222653716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a winding machine, in particular to a double-chuck winding machine. Background Art
[0002] At present, the common stranding operation is basically single-end stranding, which only twists one group of strands. Single-end stranding is slow, wastes a lot of man-hours, and has low winding efficiency. Generally, in production, the demand for stranded wires is very large, and the process of twisting only one group at a time is not enough to meet the production needs of enterprises, resulting in low production capacity and affecting the economic benefits of enterprises. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a double-chuck winding machine.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A double-chuck winding machine comprises a PLC controller, a power switch, a pedal connection port arranged on one side of the power switch, and a motor arranged inside.
[0006] The output end of the motor is connected to one end of the first connecting rod through a transmission gear, and the other end of the first connecting rod extends in the opposite direction of the motor to the outside of the machine. The extension section port of the first connecting rod is connected to the first chuck, and the first transmission gear is arranged around one side of the first connecting rod connected to the motor.
[0007] One end of the second connecting rod is connected to the inside of the winding machine as the proximal end, the proximal end of the second connecting rod is connected to the second transmission gear on all sides, the other end of the second connecting rod extends in the opposite direction to the outside of the winding machine, and the reverse extension port of the second connecting rod is connected to the second chuck.
[0008] The first transmission gear is connected to the second transmission gear through a transmission belt, so that the first connecting rod and the second connecting rod respectively drive the first chuck and the second chuck to rotate at the same linear speed.
[0009] Further, in the utility model, the first transmission gear and the second transmission gear are respectively arranged on the first connecting rod and the second connecting rod in opposition to each other.
[0010] The utility model further provides a machine handle on the top of the winding machine.
[0011] The utility model further provides that a foot pad is provided at the bottom of the winding machine for adjusting the level of the machine when it is placed.
[0012] The beneficial effects of the utility model are:
[0013] The required parameters such as the speed and rate of the operation rotation are input through the PLC controller 1, and the motor 3 receives the output data. The first connecting rod 61 is driven to rotate by connecting the kinetic energy output end of the motor 3 and the transmission gear at one end of the first connecting rod 61. The first connecting rod 61 drives the second connecting rod 62 by driving the second transmission gear 42 through the transmission belt 5, so that the two connecting rods have the same linear speed. Then, special wire clamps are connected to the two connecting rods, the wires are clamped, and the pedal is stepped on to carry out the wire twisting operation.
[0014] This double-chuck stranding machine can greatly improve the efficiency of wire stranding, increase production capacity, ensure that product quality meets requirements, reduce labor intensity, and is of great significance to improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 It is an overall schematic diagram of the utility model;
[0017] Figure 2 It is a rear cross-sectional view of the utility model;
[0018] Figure 3 It is a partial exploded view of the utility model.
[0019] Legend:
[0020] PLC controller; 1. Power switch; 2. Motor; 3. First transmission gear; 41. Second transmission gear; 42. Transmission belt; 5. First connecting rod; 61. Second connecting rod; 62. First chuck; 71. Second chuck; 72. Foot pedal connection port; 8. Machine handle; 9. Foot pad; 10. DETAILED DESCRIPTION
[0021] In the description of the utility model, it should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include those that are not clearly listed or for these processes, methods, products.
[0022] Reference Figure 1 and Figure 2A double-chuck winding machine includes a PLC controller 1, which calculates the user's settings and controls the action conditions of the motor. A power switch 2 is provided on one side of the machine, and a pedal connection port 8 is provided on one side of the power switch 2. The pedal connection port 8 is used to control the start of the operation. A machine handle 9 is provided on the top of the winding machine for use when carrying and moving the machine. Four foot pads 10 are provided at the four corners of the bottom plane of the winding machine for horizontal adjustment of the position when the machine is placed. A motor 3 is provided inside the machine, and one end of the motor 3 is connected to a first connecting rod 61, and the other end of the first connecting rod 61 extends in the opposite direction to the motor 3 and extends to the outside of the winding machine. The extension section port of the first connecting rod 61 is connected to the first chuck 71, and the first connecting rod 61 is provided with a first transmission gear 41 around the side where the motor 3 is connected. One end of the second connecting rod 62 is connected to the inside of the winding machine, and the inner end is connected to the second transmission gear 42 around. The other end of the second connecting rod 62 extends in the opposite direction to the outside of the winding machine, and the opposite extension end of the second connecting rod 62 is connected to the first clamp 71. The first transmission gear 41 is connected to the second transmission gear 42 through the transmission belt 5, so that the first connecting rod 61 and the second connecting rod 62 respectively drive the first clamp 71 and the second clamp 72 to rotate at the same linear speed. The rotation speed can be adjusted according to different needs, and two groups of wire twisting operations are performed simultaneously on the wires required for the twisting operation.
[0023] Reference Figure 3 One end of the first connecting rod 61 is connected to the kinetic energy output end of the motor 3 through a transmission gear, and the first connecting rod 61 is provided with three transmission gears, and the second connecting rod 62 is provided with three transmission gears arranged opposite to the first connecting rod 61. Among them, the first transmission gear 41 on the first connecting rod 61 and the second transmission gear 42 on the second connecting rod 62 are connected and transmitted through a transmission belt 5, and the transmission belt 5 can make the first connecting rod 61 and the first connecting rod 62 rotate at the same linear speed, so as to drive the first clamp 71 and the second clamp 72 to rotate at the same linear speed at the same time, and the rotation speed can be controlled by the PLC controller 1, and two groups of wire twisting operations are performed simultaneously on the wires required for the wire twisting operation.
[0024] The working principle of this embodiment is as follows:
[0025] The required parameters such as the speed and rate of the operation rotation are input through the PLC controller 1, and the motor 3 receives the output data. The first connecting rod 61 is driven to rotate by connecting the kinetic energy output end of the motor 3 and the transmission gear at one end of the first connecting rod 61. The first connecting rod 61 drives the second connecting rod 62 by driving the second transmission gear 42 through the transmission belt 5, so that the two connecting rods have the same linear speed. Then, special wire clamps are connected to the two connecting rods, the wires are clamped, and the pedal is stepped on to carry out the wire twisting operation.
[0026] This double-chuck stranding machine can greatly improve the efficiency of wire stranding, increase production capacity, ensure that product quality meets requirements, reduce labor intensity, and is of great significance to improving production efficiency.
[0027] The above implementation methods cannot limit the protection scope of the present invention. The equivalent modifications and changes made by those skilled in the art without departing from the overall concept of the present invention are still within the scope of the present invention.
Claims
1. A double-chuck winding machine, characterized in that: The invention comprises a PLC controller (1), a power switch (2), a pedal connection port (8) arranged on one side of the power switch (2), and a motor (3) arranged inside. The output end of the motor (3) is connected to one end of a first connecting rod (61) through a transmission gear, the other end of the first connecting rod (61) extends in the opposite direction to the motor (3) to the outside of the machine, the extension section port of the first connecting rod (61) is connected to a first chuck (71), a first transmission gear (41) is arranged around one side of the first connecting rod (61) connected to the motor (3), a second connecting rod (62) is arranged opposite to the first connecting rod (61), one end of the second connecting rod (62) is connected to the inside of the winding machine as a proximal end, the proximal end of the second connecting rod (62) is connected to the second transmission gear (42) around, the other end of the second connecting rod (62) extends in the opposite direction to the outside of the winding machine, and the opposite extension port of the second connecting rod (62) is connected to the second chuck (72), The first transmission gear (41) is connected to the second transmission gear (42) via a transmission belt (5), so that the first connecting rod (61) and the second connecting rod (62) respectively drive the first clamp (71) and the second clamp (72) to rotate at the same linear speed.
2. The double-chuck winding machine according to claim 1, characterized in that: The first transmission gear (41) and the second transmission gear (42) are respectively arranged on the first connecting rod (61) and the second connecting rod (62) in opposition to each other.
3. The double-chuck winding machine according to claim 2, characterized in that: A machine handle (9) is provided on the top of the winding machine.
4. The double-chuck winding machine according to claim 3, characterized in that: The bottom of the winding machine is provided with a foot pad (10) for adjusting the level of the machine when it is placed.