Automobile wire harness connector connecting structure
By designing a connection structure for automobile wiring harness joints including male, female and locking modules, the magnet unit and locking buckle are used to achieve quick disassembly effect, the problem of insufficient quick disassembly design of automobile wiring harness joints in the prior art is solved, and the safety of power cut-off in emergency situations is improved.
Patent Information
- Application Number
- CN202420764530.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The quick disassembly design of existing automotive wiring harness joints is insufficient, making it difficult to quickly disconnect the wiring harness in emergencies, which may lead to leakage and secondary damage.
A vehicle wiring harness joint connection structure is designed, using a combination of male, female and locking module to achieve quick disassembly effect using magnet unit and locking buckle. When the locking snap is pulled out from the male and female heads, the repulsive force of the positive magnet unit and the reverse magnet unit separates the male and female heads to both sides, achieving rapid disconnection.
It realizes the quick disassembly effect of the vehicle wiring harness joint, which facilitates timely cutting off the power supply in emergency situations such as car accidents and avoids secondary damage caused by short circuits or leakage.
Smart Images

Figure CN222654446U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wire harness manufacturing, in particular to an automobile wire harness connector connection structure. Background Art
[0002] With the development of new energy vehicle technology, new energy vehicles have occupied most of the automotive market share, and the number of automotive wiring harnesses used in a new energy vehicle is usually 5-10 times that of a pure fuel vehicle. This makes the automotive wiring harness connector play a vital role in new energy vehicles. It is a key component of the high-voltage electrical system of new energy vehicles, responsible for connecting the wiring harness inside and outside the car, and distributing power through the distribution box. Therefore, the performance and quality of the automotive wiring harness connector directly affect the reliability, stability and safety of new energy vehicles.
[0003] At present, the design of automobile wiring harness connectors on the market usually gives primary consideration to safety and protection. Automobile wiring harness connectors with sufficient safety and protection can avoid short circuits and prevent leakage. Whether the quick-disconnect design can be simply and quickly disconnected is usually a secondary design goal. However, our company's technical personnel have found in the daily production and research and development process that the quick-disconnect design of automobile wiring harness connectors is also very important. When a new energy vehicle is involved in a traffic accident, timely cutting off the automobile wiring harness connector can avoid secondary damage caused by wiring harness leakage and ensure the safety of rescue work. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an automobile wiring harness connector connection structure.
[0005] The technical solution of the utility model is as follows:
[0006] A connection structure of an automobile wiring harness connector, comprising a male head, a female head and a locking module, wherein one end of the male head is connected to the corresponding automobile wiring harness, and the other end is provided with a plurality of protruding connection pins, and the connection pins are connected to the battery core in the corresponding automobile wiring harness; one end of the female head is connected to the corresponding automobile wiring harness, and the other end is provided with a plurality of connection sockets, and the number of the connection sockets is the same as the number of the connection pins; a connection plug is provided in the connection socket, and the connection plug is also connected to the battery core in the corresponding automobile wiring harness; the connection pin can be inserted into the connection plug to complete the connection of two automobile wiring harnesses; a positive magnet unit is provided on the side of the male head facing the female head, and a negative magnet unit is provided on the side of the female head facing the male head, and the opposite surfaces of the positive magnet unit and the negative magnet unit have the same magnetic properties; a raised first locking strip is provided on the edge of the male head facing the female head, The first locking strip is arranged on the upper and lower sides of the male head, and the edge of the female head facing the male head is provided with a raised second locking strip, and the second locking strip is arranged on the upper and lower sides of the female head, and the locking module includes a locking buckle, one end of the locking buckle is provided with an opening, and a locking groove is provided on the inner side, and the shape of the locking groove matches the cross-sectional shape of the male head and the female head, so that the locking buckle can be stuck in the position where the male head and the female head are connected, and the side wall of the locking groove is provided with a locking hole corresponding to the first locking strip and the second locking strip, and after the locking buckle is inserted into the position where the male head and the female head are connected, the first locking strip and the second locking strip can be inserted into the locking hole of the locking buckle after being fitted, and when the locking buckle is pulled off the male head and the female head, the male head and the female head can be separated to both sides under the repulsive force of the positive magnet unit and the negative magnet unit.
[0007] In order to ensure the stability of the locking buckle in locking the male head and the female head, an inwardly protruding locking protrusion is provided on the inner side of the opening of the locking buckle. Preferably, a quick-release pull ring is provided on the end of the locking buckle away from the opening.
[0008] In order to ensure that the locking buckle can be removed from the male head and the female head smoothly, the shapes of the first locking strip and the second locking strip both include arc shapes.
[0009] In order to ensure the stability of the connection between the male head and the female head, a connecting groove is provided on the side of the male head facing the female head, and the connecting pins are all arranged in the connecting groove; a raised connecting platform is provided on the side of the female head facing the male head, and the connecting sockets are all arranged on the connecting platform; the cross-sectional shape of the connecting groove matches the shape of the connecting platform; further, the height of the protrusion of the connecting platform is 2-5mm, and the depth of the connecting groove is not less than the height of the protrusion of the connecting platform, thereby ensuring that the connecting platform can be fully inserted into the connecting groove.
[0010] Furthermore, the length of the connecting pin is less than or equal to the depth of the connecting slot, thereby preventing the connecting pin from extending out of the connecting slot.
[0011] Furthermore, the cross-sectional shapes of the connection groove and the connection platform both include isosceles trapezoids, and the connection groove and the connection platform designed with isosceles trapezoids can play an anti-mistake effect.
[0012] In order to ensure that the male head and the female head can be stably separated in relative directions under the action of repulsive force when they are quickly disassembled, the positive magnet unit includes two first magnets, and the two first magnets are respectively arranged on the left and right sides of the male head, and the negative magnet unit includes two second magnets, and the two second magnets are respectively arranged on the left and right sides of the female head.
[0013] Furthermore, the positive magnet unit and the negative magnet unit both use neodymium magnets.
[0014] Preferably, in order to ensure the service life of the automobile wiring harness connector connection structure, the connecting pin and the connecting sleeve are made of pure copper with silver plating.
[0015] Preferably, the locking module further comprises a connecting strip, one end of which is connected to the male connector and the other end of which is connected to the female connector, so as to prevent the male connector or the female connector from contacting other metal parts after being separated and causing a short circuit.
[0016] The beneficial effects of the utility model are:
[0017] The utility model discloses a connection structure of an automobile wiring harness connector. The connection structure of the automobile wiring harness connector adopts a quick-release design. The male head and the female head are fixed by a locking buckle, and a positive magnet unit and a negative magnet unit with the same magnetic properties are arranged on the male head and the female head. When the locking buckle is removed from the male head and the female head, the male head and the female head can be pushed to both sides under the repulsive force of the positive magnet unit and the negative magnet unit that repels each other with the same polarity, so that the male head and the female head of the automobile wiring harness connector connection structure can achieve a quick-release effect, which is convenient for rescue personnel to cut off the power supply of the vehicle in time when a car accident occurs, so as to avoid secondary damages such as short circuit or leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] By reading the detailed description of the preferred embodiment below, the scheme and advantages of the present application will become clear to those skilled in the art. The accompanying drawings are only used to illustrate the preferred embodiment and are not considered to be limiting of the present invention.
[0019] In the attached picture:
[0020] Figure 1 It is a schematic diagram of a connection structure of an automobile wiring harness connector according to the utility model;
[0021] Figure 2 It is a schematic diagram of the side structure of the male and female heads of the utility model after the locking buckles are removed;
[0022] Figure 3 It is a structural schematic diagram of the female head of the utility model;
[0023] Figure 4 It is a structural schematic diagram of the male plug of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the locking buckle of the utility model;
[0025] The components represented by the reference numerals in the figure are:
[0026] 1. Male connector; 11. Connecting pin; 12. Positive magnet unit; 13. First locking strip; 14. Connecting slot; 15. First magnet; 2. Female connector; 21. Connecting socket; 22. Connecting plug; 23. Negative magnet unit; 24. Second locking strip; 25. Connecting platform; 26. Second magnet; 3. Locking module; 31. Locking buckle; 32. Locking slot; 33. Locking hole; 34. Locking protrusion; 35. Connecting belt; 36. Quick release pull ring. DETAILED DESCRIPTION
[0027] See also Figure 1-Figure 5A car wiring harness connector connection structure, comprising a male connector 1, a female connector 2 and a locking module 3, wherein one end of the male connector 1 is connected to the corresponding car wiring harness, and the other end is provided with a plurality of extended connecting pins 11, and the connecting pins 11 are connected to the battery core in the corresponding car wiring harness, one end of the female connector 2 is connected to the corresponding car wiring harness, and the other end is provided with a plurality of connecting sockets 21, the number of the connecting sockets 21 is the same as the number of the connecting pins 11, and a connecting plug 22 is provided in the connecting socket 21, and the connecting plug 22 is also connected to the battery core in the corresponding car wiring harness. The connecting pin 11 can be inserted into the connecting plug 22 to complete the connection of the two automotive wiring harnesses. The male head 1 is provided with a positive magnet unit 12 on the side facing the female head 2, and the female head 2 is provided with a negative magnet unit 23 on the side facing the male head 1. The opposite surfaces of the positive magnet unit 12 and the negative magnet unit 23 have the same magnetic properties and can generate a repulsive thrust to push the male head 1 and the female head 2 apart. The edge of the male head 1 facing the female head 2 is provided with a raised first locking strip 13, and the first locking strip 13 is provided on the upper and lower sides of the male head 1. The female head 2 faces the male head A raised second locking strip 24 is provided at the edge of one side of the head 1, and the second locking strip 24 is provided on the upper and lower sides of the female head 2. The locking module 3 includes a locking buckle 31, and an opening is provided at one end of the locking buckle 31, and a locking groove 32 is provided on the inner side. The shape of the locking groove 32 matches the cross-sectional shape of the male head 1 and the female head 2, so that the locking buckle 31 can be stuck in the position where the male head 1 and the female head 2 are connected. The side wall of the locking groove 32 is provided with a locking hole 33 corresponding to the first locking strip 13 and the second locking strip 24. The locking buckle 31 After being inserted into the connecting position of the male head 1 and the female head 2, the first locking strip 13 and the second locking strip 24 can be inserted into the locking hole 33 of the locking buckle 31 after being fitted together, and the locking buckle 31 can play the role of locking the male head 1 and the female head 2. When the locking buckle 31 is pulled off the male head 1 and the female head 2, under the repulsive force of the positive magnet unit 12 and the negative magnet unit 23, the male head 1 and the female head 2 can be separated to both sides, thereby achieving a quick release effect, which is convenient for emergency power cut-off when an accident occurs, and preventing secondary damages such as short circuit or leakage.
[0028] In order to ensure the stability of the locking buckle 31 in locking the male head 1 and the female head 2, see Figure 5 A locking protrusion 34 protruding inward is provided on the inner side of the opening of the locking buckle 31. Preferably, a quick-release pull ring 36 is provided on the end of the locking buckle 31 away from the opening. Rescuers can pull the quick-release pull ring 36 to quickly separate the locking buckle 31 from the male head 1 and the female head 2.
[0029] In order to ensure that the locking buckle 31 can be removed from the male connector 1 and the female connector 2 smoothly, see Figure 3 and Figure 4The shapes of the first locking strip 13 and the second locking strip 24 both include arc shapes, so that the locking buckle 31 can slide smoothly along the first locking strip 13 and the second locking strip 24.
[0030] In order to ensure the stability of the connection between the male connector 1 and the female connector 2, see Figure 3 and Figure 4 , the male head 1 is provided with a connection groove 14 on the side facing the female head 2, the connection pins 11 are all arranged in the connection groove 14, the female head 2 is provided with a protruding connection platform 25 on the side facing the male head 1, the connection sockets 21 are all arranged on the connection platform 25, the cross-sectional shape of the connection groove 14 matches the shape of the connection platform 25, so as to ensure that the connection platform 25 can be inserted into the connection groove 14, and improve the stability after the male head 1 and the female head 2 are connected. Further, the height of the protrusion of the connection platform 25 is 2-5mm, and the depth of the connection groove 14 is not less than the height of the protrusion of the connection platform 25, so as to ensure that the connection platform 25 can be fully inserted into the connection groove 14, and the 2-5mm protruding height limit can avoid being inserted too deep into the connection groove 14, and prevent it from being unable to pop out of the connection groove 14 during quick release.
[0031] Furthermore, the length of the connecting pin 11 is less than or equal to the depth of the connecting slot 14, thereby preventing the connecting pin 11 from extending out of the connecting slot 14 and preventing the connecting pin 11 from accidentally scratching against debris and being damaged.
[0032] Furthermore, the cross-sectional shapes of the connecting groove 14 and the connecting platform 25 both include isosceles trapezoids. The connecting groove 14 and the connecting platform 25 designed with isosceles trapezoids can play a fool-proof role and prevent the operator from inserting the male connector 1 and the female connector 2 in reverse when connecting them.
[0033] In order to ensure that the male head 1 and the female head 2 can be stably separated in relative directions under the action of repulsion during quick disassembly, the positive magnet unit 12 includes two first magnets 15, which are respectively arranged on the left and right sides of the male head 1, and the reverse magnet unit 23 includes two second magnets 26, which are respectively arranged on the left and right sides of the female head 2. The above design enables the positive magnet unit 12 and the reverse magnet unit 23 to generate repulsion on both the left and right sides of the male head 1 and the female head 2, ensuring that the repulsion can push the male head 1 and the female head 2 apart.
[0034] Furthermore, the positive magnet unit 12 and the negative magnet unit 23 are both made of neodymium magnets. Neodymium magnets are small in size and have strong magnetism, and are suitable for use in automotive wiring harness connectors.
[0035] Preferably, in order to ensure the service life of the automobile wiring harness connector connection structure, the connecting pin 11 and the connecting sleeve 22 are made of pure copper with silver plating. The connecting pin 11 and the connecting sleeve 22 made of the above materials are not prone to generate electric sparks when plugging and unplugging, and are not prone to oxidation loss, thereby reducing the occurrence of poor contact.
[0036] Preferably, the locking module 3 also includes a connecting belt 35, one end of which is connected to the male head 1, and the other end is connected to the female head 2. The setting of the connecting belt 35 can prevent the male head 1 and the female head 2 from bouncing away too far after quick release, and prevent the male head 1 or the female head 2 from contacting other metal parts after separation to cause a short circuit.
Claims
1. An automotive wiring harness connector connection structure, characterized in that: The invention comprises a male connector (1), a female connector (2) and a locking module (3), wherein one end of the male connector (1) is connected to a corresponding automobile wiring harness, and the other end is provided with a plurality of protruding connecting pins (11), and the connecting pins (11) are connected to the electric core in the corresponding automobile wiring harness; one end of the female connector (2) is connected to the corresponding automobile wiring harness, and the other end is provided with a plurality of connecting sockets (21), and the number of the connecting sockets (21) is the same as the number of the connecting pins (11); a connecting plug (22) is provided in the connecting socket (21), and the connecting plug (22) is also connected to the electric core in the corresponding automobile wiring harness; a positive magnet unit (12) is provided on the side of the male connector (1) facing the female connector (2), and a negative magnet unit (23) is provided on the side of the female connector (2) facing the male connector (1), and the positive magnet unit (12) is connected to the electric core in the corresponding automobile wiring harness. The opposite surfaces of the anti-magnet unit (23) have the same magnetic properties; the edge of the male head (1) facing the female head (2) is provided with a protruding first locking strip (13); the first locking strip (13) is arranged on the upper and lower sides of the male head (1); the edge of the female head (2) facing the male head (1) is provided with a protruding second locking strip (24); the second locking strip (24) is arranged on the upper and lower sides of the female head (2); the locking module (3) comprises a locking buckle (31); one end of the locking buckle (31) is provided with an opening, and the inner side is provided with a locking groove (32); the shape of the locking groove (32) matches the cross-sectional shape of the male head (1) and the female head (2); the side wall of the locking groove (32) is provided with a locking hole (33) corresponding to the first locking strip (13) and the second locking strip (24).
2. The automotive wiring harness connector connection structure according to claim 1, characterized in that: An inwardly protruding locking protrusion (34) is provided on the inner side of the opening of the locking buckle (31), and a quick-release pull ring (36) is provided on one end of the locking buckle (31) away from the opening.
3. The automotive wiring harness connector connection structure according to claim 2, characterized in that: The shapes of the first locking strip (13) and the second locking strip (24) both include arc shapes.
4. The automotive wiring harness connector connection structure according to claim 3, characterized in that: The male head (1) is provided with a connection groove (14) on the side facing the female head (2), and the connection pins (11) are all arranged in the connection groove (14). The female head (2) is provided with a protruding connection platform (25) on the side facing the male head (1), and the connection sockets (21) are all arranged on the connection platform (25). The cross-sectional shape of the connection groove (14) matches the shape of the connection platform (25). The height of the protrusion of the connection platform (25) is 2-5 mm, and the depth of the connection groove (14) is not less than the height of the protrusion of the connection platform (25).
5. The automotive wiring harness connector connection structure according to claim 4, characterized in that: The length of the connecting pin (11) is less than or equal to the depth of the connecting groove (14).
6. The automotive wiring harness connector connection structure according to claim 5, characterized in that: The cross-sectional shapes of the connecting groove (14) and the connecting platform (25) both include isosceles trapezoids.
7. The automotive wiring harness connector connection structure according to claim 1, characterized in that: The positive magnet unit (12) comprises two first magnets (15), and the two first magnets (15) are respectively arranged on the left and right sides of the male head (1); the negative magnet unit (23) comprises two second magnets (26), and the two second magnets (26) are respectively arranged on the left and right sides of the female head (2).
8. The automotive wiring harness connector connection structure according to claim 7, characterized in that: The positive magnet unit (12) and the negative magnet unit (23) both use neodymium magnets.
9. The automotive wiring harness connector connection structure according to claim 1, characterized in that: The connecting pin (11) and the connecting plug tube (22) are made of pure copper with silver plated surfaces.
10. The automotive wiring harness connector connection structure according to claim 1, characterized in that: The locking module (3) further comprises a connecting belt (35), one end of which is connected to the male connector (1) and the other end of which is connected to the female connector (2).