Rapid rolling forming device for flat tea processing
By designing a rapid rolling forming device including an operating table, a support seat, a forming mechanism and a placement mechanism, the problem of not being easy to remove tea leaves quickly after forming is solved, and the forming rate and production quality of tea leaves are improved.
Patent Information
- Application Number
- CN202421391349.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing tea processing and forming device does not easily remove the tea cake quickly after the tea leaves is formed, resulting in a decrease in the molding rate.
A rapid roll forming device including an operating table, a support seat, a forming mechanism and a placement mechanism is designed. The placement mechanism includes a rotating unit and an ejection unit. The ejection unit can quickly eject the formed tea leaves from the placement cylinder through the combination of a placement cylinder, a slide chute, a support rail, a plate, a lifting rod and a support groove.
The tea cakes are quickly removed after tea forming, which improves the forming rate of tea, and the production quality of tea is improved through the combination of dust collector and connecting pipe.
Smart Images

Figure CN222656165U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to a fast rolling forming device for flat tea processing. Background Art
[0002] Tea is a traditional drink in China. It is in the shape of a small tree with large leaves, often more than 10 cm long. Over a long period of time, it has been widely cultivated, and its hairiness and leaf shape have changed greatly. Tea can be used as a drink, contains many beneficial ingredients, and has health benefits. During the tea processing process, the tea leaves need to be flattened.
[0003] In the existing tea processing and flattening device, since the surface temperature of the tea leaves is relatively high after being dried, the tea leaves are easily adhered to the surface of the compacting roller during the flattening operation, resulting in the tea leaves adhering to the surface of the compacting roller, thus affecting the flattening effect.
[0004] In the patent document with the publication number CN219108643U, a flattening device for tea processing and forming is proposed, which includes a base, a motor and a rotating plate, the motor is fixedly connected to the bottom of the inner wall of the base, the rotating plate is installed on the top of the base, the outer wall of the rotating plate is installed with a flattening component, and the inside of the flattening component is provided with an auxiliary component. The flattening device for tea processing and forming can prevent tea from falling by setting an outer ring and an inner ring, and at the same time, by setting a bent rod and a fixed plate, the outer ring and the inner ring can be supported to prevent the rotation of the rotating plate from affecting the outer ring and the inner ring. At the same time, the existence of the scraper can scrape off the tea leaves adhered to the surface of the rolling roller. After a batch of tea leaves are flattened, the movable plate is slid to separate the movable plate from the card plate, and one side of the movable plate is in contact with the outer wall of the inner ring. At this time, the movable plate becomes a baffle, which can drain the tea leaves flattened on the top of the rotating plate.
[0005] However, after the tea leaves are formed, it is not easy to quickly take out the tea cakes with the device, thereby reducing the forming rate of the tea leaves with the device.
[0006] For this reason, we urgently need to provide a fast rolling forming device for flat tea processing. Utility Model Content
[0007] The utility model aims to provide a fast rolling forming device for flat tea leaves processing, so as to solve the problem in the above background technology that the device is not easy to quickly take out the tea cakes after the tea leaves are formed, thereby reducing the forming rate of the tea leaves by the device.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rapid rolling forming device for flat tea processing, comprising an operating table and a support seat, the support seat is installed at the bottom of the operating table, and the top of the operating table is provided with a forming mechanism and a placing mechanism.
[0009] The placement mechanism comprises a rotating unit and an ejecting unit.
[0010] The ejection unit includes a placement cylinder, a slide groove, a support rail, a backing plate, a lifting rod and a support groove. The placement cylinder is installed on the top of the fixed plate, the slide groove is opened inside the placement cylinder, the support rail is fixedly installed on the inner wall of the slide groove, the backing plate is arranged inside the placement cylinder, the lifting rod is fixedly installed on the fixed end of the backing plate, and the support groove is opened on the outer wall of the placement cylinder.
[0011] Preferably, the rotating unit comprises a protective plate, a driving motor and a fixed plate, the protective plate is movably mounted at the mounting position of the operating table, the driving motor is mounted inside the operating table, and the fixed plate is connected to the rotating end of the driving motor.
[0012] Preferably, the forming mechanism includes a cylinder, a mounting plate, a compacting roller, a dust collector, a connecting pipe and a dust collector head, the cylinder is installed on the top of the operating table, the mounting plate is installed on the fixed end of the cylinder, the compacting roller is connected to the bottom end of the mounting plate, the dust collector is installed on the back of the operating table, the connecting pipe is connected to the connecting end of the dust collector, and the dust collector head is installed inside the operating table.
[0013] Preferably, a protective sleeve is sleeved on the bottom end of the support seat, which can make the entire device more stably placed during the process of compacting the tea leaves. The inner diameter of the placement cylinder is the same as the diameter of the compacting roller, which facilitates the insertion of the compacting roller into the placement cylinder, thereby improving the molding efficiency of the tea leaves.
[0014] Preferably, the connecting end of the abutment plate abuts against and is slidably connected to the outer wall of the support rail, and the abutment plate plays a supporting role, thereby facilitating the ejection of the formed tea leaves from the placement tube, and the lifting rod passes through the interior of the support groove to facilitate pulling the abutment plate up and down.
[0015] Preferably, a heat dissipation groove is provided on the side of the protective plate to dissipate the heat generated by the drive motor, and the protective plate is snap-connected with the operating table, thereby facilitating the installation and removal of the protective plate.
[0016] Preferably, the compacting roller connecting end is threadedly connected to the bottom end of the mounting plate, which facilitates the installation and disassembly of the compacting roller and also facilitates its replacement. The other end of the connecting tube is connected to the dust removal head connecting end, so that the dust around the formed tea leaves can be eliminated through the connecting tube and the dust removal head, thereby improving the production quality of the tea leaves.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The rapid rolling and forming device for flat tea processing, by providing a placement mechanism, can not only quickly form tea leaves, but also quickly eject the formed tea leaves from the storage tube after the tea leaves are formed, thereby improving the forming rate of the tea leaves and solving the problem that the device proposed in the background technology is not easy to quickly take out the tea cakes after the tea leaves are formed, thereby reducing the forming rate of the tea leaves by the device.
[0019] 2. The rapid rolling and forming device for flat tea processing, by setting a forming mechanism, can not only quickly compact and form the tea leaves, but also eliminate the dust around the tea leaves during the tea leaves forming process, thereby improving the production quality of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0021] Figure 2 It is a rear view structural schematic diagram of the utility model;
[0022] Figure 3 This is a schematic diagram of the overall structure of the placement mechanism of the utility model;
[0023] Figure 4 It is a schematic cross-sectional structure diagram of the ejection unit of the utility model.
[0024] In the figure: 1. operating table; 2. supporting seat; 301. cylinder; 302. mounting plate; 303. compacting roller; 304. dust collector; 305. connecting pipe; 306. dust collector head; 401. protective plate; 402. driving motor; 403. fixing plate; 404. placing cylinder; 405. slide groove; 406. supporting rail; 407. abutment plate; 408. lifting rod; 409. supporting groove. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0027] Embodiment 1:
[0028] A rapid rolling and forming device for flat tea processing comprises an operating table 1 and a support seat 2. The support seat 2 is installed at the bottom end of the operating table 1. A protective cover is sleeved on the bottom end of the support seat 2. During the process of compacting the tea leaves, the entire device can be placed more stably. A forming mechanism and a placing mechanism are arranged on the top of the operating table 1.
[0029] The placement mechanism includes a rotating unit and an ejecting unit.
[0030] The ejection unit includes a placement cylinder 404, a slide groove 405, a support rail 406, a push plate 407, a lifting rod 408 and a support groove 409. The placement cylinder 404 is installed at the top of the fixed plate 403. The inner diameter of the placement cylinder 404 is the same as the diameter of the compacting roller 303, which is convenient for the compacting roller 303 to be inserted into the placement cylinder 404, thereby improving the forming efficiency of the tea leaves. The slide groove 405 is arranged in the placement cylinder 404, the support rail 406 is fixedly installed on the inner wall of the slide groove 405, the push plate 407 is arranged in the placement cylinder 404, the connecting end of the push plate 407 is abutted and slidably connected with the outer wall of the support rail 406, and the push plate 407 plays a supporting role, thereby facilitating the ejection of the formed tea leaves from the placement cylinder 404. The lifting rod 408 is fixedly installed on the fixed end of the push plate 407, and the lifting rod 408 runs through the support groove 409, which is convenient for pulling the push plate 407 to move up and down. The support groove 409 is arranged on the outer wall of the placement cylinder 404.
[0031] Embodiment 2:
[0032] On the basis of the first embodiment: the rotating unit includes a protective plate 401, a driving motor 402 and a fixed plate 403, the protective plate 401 is movably installed at the installation position of the operating table 1, the driving motor 402 is installed inside the operating table 1, and the fixed plate 403 is connected to the rotating end of the driving motor 402.
[0033] The forming mechanism includes a cylinder 301, a mounting plate 302, a compacting roller 303, a dust collector 304, a connecting pipe 305 and a dust collector head 306. The cylinder 301 is installed on the top of the operating table 1, the mounting plate 302 is installed on the fixed end of the cylinder 301, the compacting roller 303 is connected to the bottom end of the mounting plate 302, and the connecting end of the compacting roller 303 is threadedly connected to the bottom end of the mounting plate 302, which is convenient for installing and disassembling the compacting roller 303 and also convenient for replacing it. The dust collector 304 is installed on the back of the operating table 1, the connecting pipe 305 is connected to the connecting end of the dust collector 304, and the other end of the connecting pipe 305 is connected to the connecting end of the dust collector head 306, so that the dust around the formed tea leaves is eliminated through the connecting pipe 305 and the dust collector head 306, thereby improving the production quality of the tea leaves, and the dust collector head 306 is installed inside the operating table 1.
[0034] Embodiment 3: A heat dissipation slot is provided on the side of the protection plate 401 to dissipate the heat generated by the drive motor 402 , and the protection plate 401 is snap-connected with the operating table 1 , thereby facilitating installation and removal of the protection plate 401 .
[0035] When in use, the tea leaves are placed inside multiple groups of placement cylinders 404, and the operation of the cylinder 301 drives the compacting roller 303 to be inserted into the placement cylinder 404, so as to compact the tea leaves, and the operation of the driving motor 402 drives the fixed plate 403 to rotate, so that the tea leaves in the next placement cylinder 404 can be compacted and formed, and by pulling the lifting rod 408, the abutment plate 407 slides along the outer wall of the support rail 406, so that the formed tea leaves are pushed out of the placement cylinder 404, which is convenient for taking the tea leaves and improves the forming rate, and through the operation of the dust collector 304, under the action of the connecting pipe 305 and the dust removal head 306, the dust around the tea leaves can be eliminated, thereby improving the production quality of the tea leaves.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A rapid rolling forming device for flat tea processing, comprising an operating table (1) and a support base (2), wherein the support base (2) is mounted at the bottom end of the operating table (1), and is characterized in that: The top of the operating table (1) is provided with a forming mechanism and a placing mechanism; The placement mechanism includes a rotating unit and an ejecting unit; The ejection unit comprises a placement cylinder (404), a slide groove (405), a support rail (406), a stop plate (407), a lifting rod (408) and a support groove (409); the placement cylinder (404) is installed on the top of the fixed plate (403); the slide groove (405) is opened inside the placement cylinder (404); the support rail (406) is fixedly installed on the inner wall of the slide groove (405); the stop plate (407) is arranged inside the placement cylinder (404); the lifting rod (408) is fixedly installed on the fixed end of the stop plate (407); and the support groove (409) is opened on the outer wall of the placement cylinder (404).
2. A rapid rolling forming device for flat tea leaves processing according to claim 1, characterized in that: The rotating unit comprises a protective plate (401), a driving motor (402) and a fixed disk (403); the protective plate (401) is movably mounted at a mounting position of the operating table (1); the driving motor (402) is mounted inside the operating table (1); and the fixed disk (403) is connected to a rotating end of the driving motor (402).
3. A rapid rolling forming device for flat tea leaves processing according to claim 1, characterized in that: The forming mechanism comprises a cylinder (301), a mounting plate (302), a compacting roller (303), a dust collector (304), a connecting pipe (305) and a dust collector head (306); the cylinder (301) is mounted on the top of an operating table (1); the mounting plate (302) is mounted on a fixed end of the cylinder (301); the compacting roller (303) is connected to the bottom end of the mounting plate (302); the dust collector (304) is mounted on the back of the operating table (1); the connecting pipe (305) is connected to a connecting end of the dust collector (304); and the dust collector head (306) is mounted inside the operating table (1).
4. A rapid rolling forming device for flat tea leaves processing according to claim 1, characterized in that: The bottom end of the support seat (2) is sleeved with a protective sleeve, and the inner diameter of the placement cylinder (404) is the same as the diameter of the compaction roller (303).
5. A rapid rolling forming device for flat tea leaves processing according to claim 1, characterized in that: The connecting end of the abutment plate (407) is in abutment with and slidably connected to the outer wall of the support rail (406), and the lifting rod (408) passes through the interior of the support groove (409).
6. A rapid rolling forming device for flat tea leaves processing according to claim 2, characterized in that: A heat dissipation slot is provided on the side of the protection plate (401), and the protection plate (401) is snap-connected to the operating table (1) at the connection point.
7. A rapid rolling forming device for flat tea leaves processing according to claim 3, characterized in that: The connection end of the compaction roller (303) is threadedly connected to the bottom end of the mounting plate (302), and the other end of the connection pipe (305) is connected to the connection end of the dust removal head (306).
Citation Information
Patent Citations
Flattening device for tea processing and forming
CN219108643U