Iron powder replacement device for organic silicon processing

By designing an iron powder replacement device for silicone processing, the stirring and transmission components are used to achieve continuous addition and full contact of iron powder. Combined with the design of a multi-layer filter mesh, the problems of insufficient addition of iron powder, easy blockage of feeding funnel and low filtration efficiency in the prior art are solved, and the reaction efficiency and filtration and collection efficiency of elemental copper are improved.

CN222658682UActive Publication Date: 2025-03-25SHANDONG HUASHUN RARE METAL
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Patent Information

Application Number
CN202421406341.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-25
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

In silicone processing, the method of adding iron powder in the prior art has problems such as waste of raw materials, insufficient reaction, and easy blockage of feeding funnel, and the filtration process is not efficient.

Method used

An iron powder replacement device for silicone processing is designed. The iron powder is fully in contact with the solution through the stirring assembly, and the transmission assembly realizes the continuous addition of the iron powder. The filter mesh in multiple annular frames is filtered in sequence to avoid blockage and improve work efficiency.

Benefits of technology

The continuous addition of a small amount of iron powder is achieved, which avoids blockage of the feeding funnel, improves the efficiency of the replacement reaction, and ensures the full filtration and collection of elemental copper through a multi-layer filter, improving the overall working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an iron powder replacement device for organic silicon processing, which comprises a replacement box and a sealing door, the interior of the replacement box is divided into a reaction cavity and a filter cavity through a partition plate, and a stirring component extending into the reaction cavity is mounted on the replacement box. And a feeding assembly used for adding iron powder is installed at the upper end of the replacement box in a penetrating mode, the feeding assembly is connected with the stirring assembly through a transmission assembly, a discharging pipe is installed on the partition plate in a penetrating mode, and a plurality of filtering assemblies which are arranged up and down are installed in the filtering cavity. The iron powder replacement device is reasonable in structural design, a small amount of iron powder in the feeding hopper can be continuously added into the replacement box, the blocking phenomenon of the feeding hopper is avoided, the stirring assembly enables the iron powder to make full contact with a solution to accelerate the replacement reaction, and after the reaction is completed, the filter screens in the annular frames can sequentially conduct filtering work; and simple substance copper is fully filtered out, the simple substance copper is conveniently taken out, and the working efficiency is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of organic silicon processing, in particular to an iron powder replacement device for organic silicon processing. Background Art

[0002] In the organosilicon industry, during the synthesis of methylchlorosilane monomers, a liquid-solid mixture with flow properties is obtained by wet dust removal, which is organosilicon waste slurry. This waste slurry is then removed by high-temperature distillation, hydrolysis and other means to remove the chlorosilane substances in the slurry to obtain copper-containing waste silicon slag (where the mass fraction of copper can reach up to about 5%).

[0003] At present, by adding acid solution and oxidant to copper-containing waste silicon slag, stirring and reacting, a solid-liquid mixture containing copper ions is obtained, and then iron powder is added for replacement reaction to obtain elemental copper, which can be collected. However, in the process of adding iron powder, it is usually added all at once. If less is added, the reaction will be insufficient, and adding too much will cause waste of raw materials. In addition, iron powder is easy to clog the feed port. After the replacement reaction is completed, the elemental copper needs to be filtered out through a filtration process, and the work efficiency is not high. For this reason, we designed an iron powder replacement device for silicone processing to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the problems existing in the prior art, and to propose an iron powder replacement device for silicone processing, which can continuously add a small amount of iron powder in a feeding funnel into a replacement box and avoid clogging of the feeding funnel. The stirring component makes the iron powder fully contact with the solution to accelerate the replacement reaction. After the reaction is completed, the filter nets in the multiple annular frames can perform filtering work in turn, fully filter out the elemental copper, and facilitate the removal of the elemental copper to ensure work efficiency.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An iron powder replacement device for silicone processing comprises a replacement box and a sealing door, wherein the interior of the replacement box is divided into a reaction chamber and a filter chamber by a partition, a stirring assembly extending into the reaction chamber is installed on the replacement box, a feeding assembly for adding iron powder is installed through the upper end of the replacement box, the feeding assembly and the stirring assembly are connected by a transmission assembly, a feed pipe is installed through the partition, a plurality of filter assemblies arranged in upper and lower positions are installed in the filter chamber, and a discharge pipe is installed through the side wall of the filter chamber.

[0007] Preferably, the stirring assembly includes a motor mounted above the replacement box via a first mounting plate, a stirring rod being fixedly connected to the end of the output shaft of the motor, the stirring rod penetrating the upper side wall of the replacement box and extending into the reaction chamber, and a plurality of stirring blades being fixedly connected to the side wall of the stirring rod.

[0008] Preferably, the feeding assembly comprises a feeding funnel installed through the upper end of the displacement box, the upper end of the displacement box is fixedly connected to a second mounting plate, and the bottom of the second mounting plate is rotatably connected to a feeding screw rod extending into the feeding funnel.

[0009] Preferably, the transmission assembly includes a transmission rod rotatably connected to the upper end of the replacement box, the transmission rod is connected to the feeding screw rod by a transmission belt, the transmission rod is provided with a first gear that rotates coaxially therewith, and the side wall of the stirring rod is provided with a second gear that rotates coaxially therewith, the first gear is meshed with the second gear and the diameter of the first gear is larger than the diameter of the second gear.

[0010] Preferably, the filter assembly includes two support plates fixedly connected to the inner side walls at both ends of the filter chamber, the two support plates are located on the same horizontal line, and the upper ends of the two support plates are slidably connected to a ring frame, in which a filter net is installed.

[0011] Preferably, the support plate is U-shaped, and two connecting sliders are fixedly connected to the bottom of the annular frame, and the two connecting sliders extend into the two support plates respectively and are slidably connected thereto.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. In the iron powder replacement device for silicone processing, the stirring rod drives the stirring blade to rotate so that the iron powder can fully contact with the solution to accelerate the replacement reaction. Under the connection of the transmission component, the feeding screw rod rotates, and a small amount of iron powder in the feeding funnel can be continuously added into the replacement box to avoid clogging of the feeding funnel.

[0014] 2. In the iron powder replacement device for silicone processing, after the reaction is completed, the discharge pipe is opened to discharge the post-reaction solution into the filter chamber, and the waste liquid is discharged through the discharge pipe. The filter screens in the multiple annular frames can perform filtering work in turn to fully filter out the elemental copper. The sealing door is opened and the annular frame can be pulled out to collect the elemental copper. The operation is simple and the work efficiency is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of an iron powder replacement device for organic silicon processing proposed by the utility model;

[0016] Figure 2 for Figure 1 A magnified view of the structure at center;

[0017] Figure 3 This is a schematic diagram of the top view of the structure of an iron powder replacement device for organic silicon processing proposed by the utility model;

[0018] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure at AA in the middle;

[0019] Figure 5 for Figure 4 Enlarged view of the structure at point B in the middle.

[0020] In the figure: 1. replacement box; 2. sealing door; 3. partition; 4. reaction chamber; 5. filter chamber; 6. first mounting plate; 7. motor; 8. stirring rod; 9. stirring blade; 10. feeding funnel; 11. second mounting plate; 12. feeding screw rod; 13. transmission rod; 14. transmission belt; 15. first gear; 16. second gear; 17. connecting slider; 18. ring frame; 19. support plate; 20. filter screen; 21. discharge pipe; 22. discharge pipe. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-Figure 5 , an iron powder replacement device for organic silicon processing, comprising a replacement box 1 and a sealing door 2, a feeding pipe for adding materials is installed through the upper end of the replacement box 1, the replacement box 1 is divided into a reaction chamber 4 and a filter chamber 5 by a partition 3 inside the replacement box 1, a stirring assembly extending into the reaction chamber 4 is installed on the replacement box 1, the stirring assembly comprises a motor 7 installed above the replacement box 1 through a first mounting plate 6, the first mounting plate 6 is fixedly connected to the top of the replacement box 1, the motor housing 7 is installed at the bottom of the first mounting plate 6, the end of the output shaft of the motor 7 is fixedly connected with a stirring rod 8, the stirring rod 8 penetrates the upper end side wall of the replacement box 1 and extends into the reaction chamber 4, a plurality of stirring blades 9 are fixedly connected to the side wall of the stirring rod 8, the motor 7 drives the stirring rod 8 and the stirring blade 9 to rotate, and can stir the material in the replacement box 1 to accelerate the replacement reaction;

[0023] A feeding assembly for adding iron powder is installed through the upper end of the replacement box 1, and the feeding assembly includes a feeding funnel 10 installed through the upper end of the replacement box 1, and a second mounting plate 11 is fixedly connected to the upper end of the replacement box 1, and a feeding screw rod 12 extending into the feeding funnel 10 is rotatably connected to the bottom of the second mounting plate 11. The feeding screw rod 12 rotates to continuously add the iron powder in the feeding funnel 10 into the replacement box 1, and can prevent the iron powder from clogging the feeding funnel 10;

[0024] The feeding assembly is connected to the stirring assembly through a transmission assembly, which includes a transmission rod 13 rotatably connected to the upper end of the replacement box 1, and the transmission rod 13 is connected to the feeding screw rod 12 through a transmission belt 14, so that the feeding screw rod 12 can rotate synchronously with the transmission rod 13, and a first gear 15 coaxially rotating therewith is sleeved on the transmission rod 13, and a second gear 16 coaxially rotating therewith is sleeved on the side wall of the stirring rod 8, and the first gear 15 is meshed with the second gear 16 and the diameter of the first gear 15 is larger than the diameter of the second gear 16. Under the meshing action of the first gear 15 and the second gear 16, the stirring rod 8 can drive the transmission rod 13 to rotate when it rotates, and because the diameter of the first gear 15 is larger than the diameter of the second gear 16, the rotation speed of the transmission rod 13 can be lower than the rotation speed of the stirring rod 8;

[0025] A feed pipe 22 is installed through the partition 3, which can transport the materials whose reactions are completed in the reaction chamber 4 to the filter chamber 5. A plurality of filter components are installed in the filter chamber 5 in upper and lower positions. The filter components include two support plates 19 respectively fixedly connected to the inner side walls at both ends of the filter chamber 5. The two support plates 19 are located on the same horizontal line. The upper ends of the two support plates 19 are slidably connected with an annular frame 18. A filter screen 20 is installed in the annular frame 18. The filter screen 20 can filter the materials whose reactions are completed and filter out the elemental copper. The support plate 19 is U-shaped. Two connecting sliders 17 are fixedly connected to the bottom of the annular frame 18. The two connecting sliders 17 extend into the two support plates 19 respectively and are slidably connected thereto, so as to stably install the annular frame 18 on the two support plates 19. A feed pipe 21 is installed through the side wall of the filter chamber 5.

[0026] The functional principle of the utility model can be explained through the following operation modes:

[0027] In the utility model, when the iron powder replacement device for organic silicon processing is working, the copper-containing waste silicon slag is reacted with an acid solution (sulfuric acid or hydrochloric acid) and an oxidant (hydrogen peroxide) and the filtrate containing copper ions obtained by filtering is added into the replacement box 1 through a feeding pipe, a certain amount of iron powder is added into the feeding funnel 10, the motor 7 is started to drive the stirring rod 8 and the stirring blade 9 to rotate, and under the meshing action of the second gear 16 and the first gear 15, the transmission rod 13 can rotate slowly, and under the connection action of the transmission belt 14, the feeding screw rod 12 can rotate synchronously with the transmission rod 13, and a small amount of iron powder in the feeding funnel 10 is continuously added into the replacement box 1, and the clogging of the feeding funnel 10 is avoided;

[0028] The filtrate containing copper ions reacts with iron powder to replace the copper ions in the solution to obtain elemental copper. The stirring rod 8 drives the stirring blade 9 to rotate so that the iron powder and the solution are fully in contact to accelerate the replacement reaction. After the reaction is completed, the motor 7 is turned off, the stirring work and the iron powder feeding work are stopped, and the discharge pipe 22 is opened to discharge the reacted solution into the filter chamber 5. The filter meshes 20 in the multiple annular frames 18 can perform filtering work in turn to fully filter out the elemental copper. The waste liquid is discharged through the discharge pipe 21. The sealing door 2 is opened, and the annular frame 18 is pulled outward to take it out and collect the elemental copper.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An iron powder replacement device for organic silicon processing, comprising a replacement box (1) and a sealing door (2), characterized in that: The interior of the replacement box (1) is divided into a reaction chamber (4) and a filter chamber (5) by a partition (3) inside the replacement box (1); a stirring assembly extending into the reaction chamber (4) is installed on the replacement box (1); a feeding assembly for adding iron powder is installed through the upper end of the replacement box (1); the feeding assembly and the stirring assembly are connected via a transmission assembly; a feed pipe (22) is installed through the partition (3); a plurality of filter assemblies arranged in upper and lower positions are installed in the filter chamber (5); and a discharge pipe (21) is installed through the side wall of the filter chamber (5).

2. The iron powder replacement device for organic silicon processing according to claim 1, characterized in that: The stirring assembly comprises a motor (7) mounted above the displacement box (1) via a first mounting plate (6); a stirring rod (8) is fixedly connected to the end of an output shaft of the motor (7); the stirring rod (8) penetrates the upper side wall of the displacement box (1) and extends into the reaction chamber (4); a plurality of stirring blades (9) are fixedly connected to the side wall of the stirring rod (8).

3. The iron powder replacement device for organic silicon processing according to claim 2, characterized in that: The feeding assembly comprises a feeding hopper (10) which is installed through the upper end of the displacement box (1); the upper end of the displacement box (1) is fixedly connected to a second mounting plate (11); the bottom of the second mounting plate (11) is rotatably connected to a feeding screw rod (12) which extends into the feeding hopper (10).

4. The iron powder replacement device for organic silicon processing according to claim 3, characterized in that: The transmission assembly comprises a transmission rod (13) rotatably connected to the upper end of the replacement box (1), the transmission rod (13) being connected to the feeding screw rod (12) via a transmission belt (14), the transmission rod (13) being sleeved with a first gear (15) coaxially rotating therewith, the side wall of the stirring rod (8) being sleeved with a second gear (16) coaxially rotating therewith, the first gear (15) being meshed with the second gear (16), and the diameter of the first gear (15) being greater than the diameter of the second gear (16).

5. The iron powder replacement device for organic silicon processing according to claim 1, characterized in that: The filter assembly comprises two support plates (19) respectively fixedly connected to the inner side walls at both ends of the filter chamber (5), the two support plates (19) being located on the same horizontal line, the upper ends of the two support plates (19) being slidably connected to an annular frame (18), and a filter screen (20) being installed in the annular frame (18).

6. The iron powder replacement device for organic silicon processing according to claim 5, characterized in that: The support plate (19) is arranged in a U shape, and two connecting slide blocks (17) are fixedly connected to the bottom of the annular frame (18), and the two connecting slide blocks (17) respectively extend into the two support plates (19) and are slidably connected thereto.