Fixed type train carriage gluing equipment

By designing fixed train cabin glue equipment, polyurethane sprayer and air compressor are used to achieve simultaneously glue and plug leakage on both sides of the train cabin, which solves the problems of high labor intensity and high cost in the existing technology, and improves efficiency and safety.

CN222659109UActive Publication Date: 2025-03-25SHANDONG WUZHENG ENVIRONMENTAL TECH CO LTD +2
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Patent Information

Application Number
CN202421249727.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-25
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the prior art, the labor intensity of glue and leak plugging of train cars is high, the cost is high, the equipment flexibility is poor, the operation cost is high, and the human-machine cross-border risk coefficient is high.

Method used

A fixed-type railing equipment is designed, including a constant temperature room and an operating room, equipped with a polyurethane sprayer, an air pump, and a permanent magnet frequency converter for air compressor. The glue gun and rubber pipe are used to achieve simultaneous glue on both sides to reduce manual consumption and raw material consumption.

Benefits of technology

It realizes that both sides of the train carriage are glued and plugged in leaks, reducing labor intensity and operation costs, improving efficiency and safety, and reducing the risk of human-machine cross-border crossing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to fixed train carriage gluing equipment, which belongs to the technical field of vehicle processing and comprises an equipment room fixedly mounted on one side of a train carriage track, the equipment room is divided into two independent spaces, namely a constant-temperature room and an operation room, and a black and white glue barrel is placed in the constant-temperature room. A polyurethane spraying machine, an air pump and a wind permanent magnet variable frequency air compressor are arranged in the operation chamber, a first glue gun and a second glue gun are arranged on the two sides of the train carriage guide rail and connected through a gluing pipeline, the polyurethane spraying machine and the air pump are both connected with the gluing pipeline, the polyurethane spraying machine is further connected with the glue gun, and the air pump is further connected with the wind permanent magnet variable frequency air compressor. When a train carriage slowly enters a gluing area, the two sides of the train carriage can be glued and plugged at the same time, the labor consumption is reduced, plugging raw materials are saved, the risk of man-machine intersection is avoided, the labor intensity is low, operation is easy, the low-carbon environment-friendly intelligent efficiency is high, one air compressor is in butt joint with two gluing machines, and the operation cost is reduced.
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Description

Technical Field

[0001] The utility model relates to a fixed type railway carriage glue spraying device, belonging to the technical field of vehicle processing. Background Art

[0002] Considering factors such as transportation distance, cost and time, the transportation of bulk materials such as coal and ore is mainly carried out by rail and sea. Rail transportation is the most common mode. Its advantages are large transportation capacity, high safety, and suitability for long-distance and large-scale transportation. It is mainly transported to various places by train carriages. However, materials leak during transportation, causing losses. How to efficiently transport bulk materials such as coal and ore has become the top priority of train carriage operations. Therefore, in order to avoid leakage and weight changes of bulk materials such as coal and ore during transportation, customers require that the side door gaps and leaks of train carriages be plugged before loading. Therefore, there is an increasing market demand for products that improve the efficiency of plugging leaks in train carriages.

[0003] At present, the main method for plugging leaks in train carriages is to use a small handheld foam can to glue the leaks. Manual climbing is used to glue the leaks on one side of the train carriage. This is labor-intensive, requires a large number of workers, and has low efficiency. The small foam can has high costs, and manual climbing has high risk factors for human-machine crossover and poor flexibility. There are also glue machines for operation, but one device can only glue on one side, with high operating costs and low efficiency. There is a relative lack of research on train carriage plugging vehicles on the market, and glue machines require a 380V power supply, and parameters such as air pressure are relatively strict. Utility Model Content

[0004] The utility model aims to solve the technical problems of high labor intensity and high cost in gluing and plugging leakage in train carriages in the prior art, and provides a fixed train carriage gluing device.

[0005] The utility model is realized by the following technical solutions:

[0006] That is, a fixed train carriage glue spraying equipment, including an equipment room fixedly installed on one side of the train carriage track, the equipment room is divided into two independent spaces: a constant temperature room and an operating room, black and white glue barrels are placed in the constant temperature room, and a polyurethane sprayer, an air pump, and a wind permanent magnet variable frequency air compressor are arranged in the operating room;

[0007] Glue gun one and glue gun two are arranged on both sides of the guide rails of the train carriage. Glue gun one and glue gun two are connected by a gluing pipe. The polyurethane sprayer and the air pump are connected to the gluing pipe. The polyurethane sprayer is also connected to the glue gun, and the air pump is also connected to the wind permanent magnet variable frequency air compressor.

[0008] The utility model is a fixed gluing device, which is fixed on one side of the train guide rail. When the train carriage slowly enters the gluing area, glue can be applied to both sides of the train carriage at the same time to stop leaks, reduce labor consumption, save plugging raw materials, avoid human-machine cross-risks, have low labor intensity, simple operation, low carbon, environmental protection, intelligence and high efficiency. One air compressor can connect two gluing machines to reduce operating costs.

[0009] It is further preferred that an air conditioner is installed in the constant temperature room to ensure a constant temperature environment, thereby ensuring the effectiveness of the black and white glue and the normal operation of the equipment.

[0010] Further preferably, a polyurethane sprayer is used to blend the black and white glue in sufficient proportion and spray for foaming.

[0011] Further preferably, the air pump is used to ensure that the air pressure of the glue spraying machine reaches the set value, and the wind permanent magnet variable frequency air compressor is used for gas transportation.

[0012] Further preferably, glue gun boxes for storing glue gun 1 and glue gun 2 are provided on both sides of the rails of the train carriage. When not in use, the glue guns are placed in the glue gun boxes, which play a certain protective role on the glue guns.

[0013] Further preferably, two black and white glue barrels and two polyurethane sprayers are provided, and the two polyurethane sprayers are respectively polyurethane sprayer 1 and polyurethane sprayer 2. Polyurethane sprayer 1 is connected to one of the black and white glue barrels, and polyurethane sprayer 2 is connected to the other black and white glue barrel. Polyurethane sprayer 1 is connected to glue gun 1, and polyurethane sprayer 2 is connected to glue gun 2.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model is a fixed gluing device, which is fixed on one side of the train guide rail. When the train carriage slowly enters the gluing area, glue can be applied to both sides of the train carriage at the same time to stop leaks, reduce labor consumption, save plugging raw materials, avoid human-machine cross-risks, have low labor intensity, simple operation, low carbon, environmental protection, intelligence and high efficiency. One air compressor can connect two gluing machines to reduce operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model.

[0018] Figure 2It is a side view structural diagram of the equipment room in a specific implementation manner of the utility model.

[0019] In the picture: 1. Constant temperature room; 2. Black and white glue barrels; 3. Polyurethane sprayer 1; 4. Polyurethane sprayer 2; 5. Air pump; 6. Wind permanent magnet variable frequency air compressor; 7. Equipment room; 8. Glue gun box; 9. Glue gun 1; 10. Glue gun 2; 11. Gluing pipeline; 12. Train carriage; 13. Operation room. DETAILED DESCRIPTION

[0020] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.

[0021] like Figure 1 , 2 A fixed train carriage glue spraying equipment shown in the figure comprises an equipment room 7 fixedly installed on one side of the track of a train carriage 12, the equipment room 7 is divided into two independent spaces, a constant temperature room 1 and an operating room 13, a black and white glue barrel 2 is placed in the constant temperature room 1, and a polyurethane sprayer, an air pump 5, and a wind permanent magnet variable frequency air compressor 6 are arranged in the operating room 12;

[0022] Glue gun 1 9 and glue gun 2 10 are arranged on both sides of the guide rail of the train carriage 12. Glue gun 1 9 and glue gun 2 10 are connected by a glue pipe 11. The polyurethane sprayer and the air pump 5 are both connected to the glue pipe 11. The polyurethane sprayer is also connected to the glue gun, and the air pump 5 is also connected to the wind permanent magnet variable frequency air compressor 6.

[0023] The utility model is a fixed gluing device, which is fixed on one side of the train guide rail. When the train carriage slowly enters the gluing area, glue can be applied to both sides of the train carriage at the same time to stop leaks, reduce labor consumption, save plugging raw materials, avoid human-machine cross-risks, have low labor intensity, simple operation, low carbon, environmental protection, intelligence and high efficiency. One air compressor can connect two gluing machines to reduce operating costs.

[0024] Among them, the constant temperature room 1 is equipped with air conditioning to ensure a constant temperature environment, thereby ensuring the effectiveness of black and white glue and the normal operation of the equipment.

[0025] Among them, the polyurethane sprayer is used to blend the black and white glue in sufficient proportion and spray foam, the air pump 5 is used to ensure that the air pressure of the glue machine reaches the set value, and the wind permanent magnet variable frequency air compressor 6 is used for gas transportation.

[0026] Among them, the rails of the train carriage 12 are provided with glue gun boxes 8 for storing glue gun one 9 and glue gun two 10. When not in operation, the glue guns are placed in the glue gun boxes 8, which play a certain protective role for the glue guns.

[0027] Among them, there are two black and white glue barrels 2 and two polyurethane sprayers, and the two polyurethane sprayers are respectively polyurethane sprayer 1 3 and polyurethane sprayer 2 4. Polyurethane sprayer 1 3 is connected to one of the black and white glue barrels 2, polyurethane sprayer 2 4 is connected to the other black and white glue barrel 2, polyurethane sprayer 1 3 is connected to glue gun 1 9, and polyurethane sprayer 2 4 is connected to glue gun 2 10.

[0028] Working principle:

[0029] The utility model is a fixed gluing device, which is fixed on one side of the train guide rail. When the train carriage slowly enters the gluing area, glue can be applied to both sides of the train carriage at the same time to stop leaks, reduce labor consumption, save plugging raw materials, avoid human-machine cross-risks, have low labor intensity, simple operation, low carbon, environmental protection, intelligence and high efficiency. One air compressor can connect two gluing machines to reduce operating costs.

[0030] The polyurethane sprayer fully blends the black and white glue in proportion, sprays and foams, and the wind permanent magnet variable frequency air compressor 6 is connected to the air pump 5; the air pump 5 is used to ensure that the air pressure of the glue machine reaches the set value; the wind permanent magnet variable frequency air compressor 6 is used to transport gas; the glue guns are set on both sides of the rails of the train carriage, and the black and white glue is transported to the other side through the glue pipe 11; the glue guns are placed in the glue gun box 8 when not in operation. Start the polyurethane sprayer 1 3, the polyurethane sprayer 2 4 and the air pump 5, ensure that the glue temperature and air pressure meet the set requirements, and after the working indicator of the glue machine indicates that it can work normally, the glue workers on both sides hold the glue guns in place. When the train carriage slowly enters the glue area, the glue masters on both sides hold the spray guns and glue the side doors of the train carriage at a safe distance. At the same time, plug the leak; after the operation is completed, the glue guns on both sides are placed in the glue gun box, and the glue machine and the air pump are turned off.

[0031] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referenced to each other.

[0032] The terms "upper", "lower", "outer side", "inner side", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish the relative relationship in position if they exist, and do not need to be qualitative. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.

[0033] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fixed railway carriage glue spraying device, characterized in that: It comprises an equipment room (7) fixedly installed on one side of a track of a train carriage (12), the equipment room (7) being divided into two independent spaces, a constant temperature room (1) and an operating room (13), a black and white plastic barrel (2) being placed in the constant temperature room (1), and a polyurethane sprayer, an air pump (5), and a wind permanent magnet variable frequency air compressor (6) being arranged in the operating room (13); Glue gun one (9) and glue gun two (10) are arranged on both sides of the guide rail of the train carriage (12); glue gun one (9) and glue gun two (10) are connected via a glue application pipeline (11); a polyurethane sprayer and an air pump (5) are both connected to the glue application pipeline (11); the polyurethane sprayer is also connected to the glue gun; and the air pump (5) is also connected to a wind permanent magnet variable frequency air compressor (6).

2. A fixed railway carriage glue spraying device according to claim 1, characterized in that: The constant temperature room (1) is equipped with an air conditioner to ensure a constant temperature environment.

3. The fixed railway carriage glue spraying equipment according to claim 1 is characterized in that: The polyurethane sprayer is used to blend the black and white glue in sufficient proportion and spray foam.

4. The fixed railway carriage glue spraying equipment according to claim 1, characterized in that: The air pump (5) is used to ensure that the air pressure of the glue spraying machine reaches a set value, and the wind permanent magnet variable frequency air compressor (6) is used to transport the gas.

5. The fixed railway carriage glue spraying equipment according to claim 1, characterized in that: Glue gun boxes (8) for storing glue gun one (9) and glue gun two (10) are provided on both sides of the guide rail of the train carriage (12).

6. The fixed railway carriage glue spraying equipment according to claim 1, characterized in that: Two black and white glue barrels (2) and two polyurethane sprayers are provided. The two polyurethane sprayers are respectively polyurethane sprayer 1 (3) and polyurethane sprayer 2 (4). Polyurethane sprayer 1 (3) is connected to one of the black and white glue barrels (2), polyurethane sprayer 2 (4) is connected to the other black and white glue barrel (2), polyurethane sprayer 1 (3) is connected to glue gun 1 (9), and polyurethane sprayer 2 (4) is connected to glue gun 2 (10).