Turkey feather dyeing box
By setting up a dehumidification mechanism and circulation structure in the turkey feather dyeing box, the problem that existing devices cannot be effectively dehumidified is solved, rapid drying and efficient dyeing of turkey feathers are achieved, and water resources are saved.
Patent Information
- Application Number
- CN202421277885.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-05
AI Technical Summary
Existing feather dyeing devices cannot effectively dehumidify, resulting in a large amount of water molecules in the hot gas, affecting the rapid drying and dyeing efficiency of feather sheets.
A turkey feather dye box was designed, including a dehumidification mechanism and a circulation structure. The dehumidification mechanism extracts and dehumidifies the moisture in the dyeing chamber through a heat exchanger and fan system, and the circulation structure uses a water pump and a liquid return pipe to realize the recycling of water resources.
Through dehumidification treatment, rapid drying of turkey feathers is achieved, dyeing efficiency is improved, water waste is avoided, and processing costs are reduced.
Smart Images

Figure CN222659125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feather processing, in particular to a turkey feather dyeing box. Background Art
[0002] Turkey feathers are a type of feather with a variety of colors and are usually used in the production of feather products. Before the production of feather products, turkey feathers are generally processed through processes such as cleaning, dyeing, and drying, and then the processed turkey feathers are made into corresponding feather products. In the turkey feather dyeing process, a dyeing box is used to dye the turkey feathers to complete the coloring process of the turkey feathers.
[0003] In the Chinese patent with the announcement number CN218945453U, a feather piece dyeing device with a quick drying function is disclosed. The hollow structure and through holes of the multifunctional stirring structure are used to conveniently add clean water and hot air to the inside of the dyeing tank, and at the same time, the feather piece is conveniently stirred, and the supply of clean water and hot air is controlled, which solves the problem that the existing dyeing method needs to operate various coloring, cleaning, and drying steps separately, solves the problem that some existing technologies cannot turn over the feather piece, and solves the problem that some existing technologies do not color the feather piece sufficiently. After the feather piece is dried, the feather piece is deposited at the bottom of the dyeing tank, and the feather piece can be collected by opening the discharge door, which is simple and efficient. However, since water will remain on the feather piece after cleaning, water vapor will be formed when the hot air dries the feather piece, resulting in a large amount of water molecules in the hot air. However, the above-mentioned dyeing device cannot dehumidify the gas in the tank, making it difficult for the feather piece to dry quickly, affecting the dyeing efficiency of the feather piece, and is not conducive to the efficient processing of the feather piece. Utility Model Content
[0004] The utility model provides a turkey feather dyeing box to solve the problem that the existing device cannot dehumidify the gas in the tank, which is not conducive to the efficient processing of feather pieces.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a turkey feather dyeing box, comprising a box body, a partition is installed inside the box body, so that a dyeing cavity and an installation cavity are formed inside the box body, and a feeding port and a discharging port are respectively arranged on the top and bottom of the box body, a drying component for blowing hot air into the dyeing cavity is also arranged on the box body, and a drainage valve connected to the dyeing cavity is connected to one side of the box body;
[0006] A dehumidification mechanism is arranged in the installation cavity, and the dehumidification mechanism includes an installation frame and a water collecting box below the installation frame. A heat exchanger is arranged in the installation frame, and an air induction component for sucking air inside the dyeing cavity and an air exhaust component for discharging dry gas processed by the heat exchanger are arranged on the installation frame. A waste valve connected to the water collecting box is connected to one side of the box body.
[0007] Preferably, a circulation structure is also provided on the box body, and the circulation structure includes an outer shell fixed on one side of the box body, a water pump is installed in the outer shell, and a pipe connecting the water suction end of the water pump with the water collecting box is provided at the bottom of the outer shell, and a liquid reflux pipe connecting the water outlet end of the water pump with the dyeing chamber is provided at the top of the outer shell.
[0008] Preferably, the air induced assembly includes a first fan installed on the top of the mounting frame, and an air inlet pipe is connected between the first fan and the partition, the partition has a through hole for connecting the air inlet pipe with the dyeing chamber, and a shield is installed on the partition to cover the through hole, and the shield is located in the dyeing chamber.
[0009] Preferably, the drying component includes an air inlet pipe connected to one side of the box body, and an air distribution plate installed on the inner wall of the box body, one side of the air distribution plate is beveled to form a blowing part, and a blowing nozzle is installed on the blowing part, one end of the air inlet pipe is connected to a connecting pipe, and the other end is connected to the air distribution plate, and one end of the connecting pipe is connected to a hot air inlet pipe.
[0010] Preferably, the exhaust assembly includes a second fan installed on one side of the installation frame, one end of the second fan is connected to a gas return pipe, and one end of the gas return pipe extends to the outside of the box and is connected to one end of the connecting pipe.
[0011] Preferably, a stirring mechanism is also provided on the box body, and the stirring mechanism includes a motor fixed on the top of the box body, and a stirring shaft rotatably installed in the box body, the stirring shaft is located in the dyeing chamber, and a plurality of stirring rods equidistantly distributed along its axial direction are installed on the stirring shaft, and the motor is used to drive the stirring shaft to rotate.
[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0013] (1) By setting up the dehumidification mechanism, the hot air containing water molecules in the dyeing chamber can be extracted and dehumidified to form dry air, and then the dry air is input into the dyeing chamber for circulation to achieve the drying of turkey feathers, thereby achieving the dehumidification of the hot air in the dyeing chamber, facilitating the rapid drying of the turkey feathers, avoiding the large amount of water molecules in the hot air affecting the drying effect of the turkey feathers, and thus facilitating the rapid processing of the turkey feathers;
[0014] (2) By setting up the circulation structure, when the turkey feathers are washed after dyeing, the water generated by the dehumidification mechanism can be input into the dyeing chamber, thereby realizing the recycling of water resources, avoiding the waste of water resources, and saving the processing cost of turkey feathers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is one of the structural schematic diagrams of the utility model;
[0017] Figure 2 This is the second structural diagram of the utility model;
[0018] Figure 3 For this utility model Figure 1 A cross-sectional view of
[0019] Figure 4 For this utility model Figure 2 A cross-sectional view of
[0020] In the figure: 1. box body; 2. feeding port; 3. stirring mechanism; 31. motor; 32. stirring shaft; 33. stirring rod; 4. discharge port; 5. hot air inlet pipe; 6. connecting pipe; 7. gas reflux pipe; 8. liquid reflux pipe; 9. water pump; 10. air inlet pipe; 11. drain valve; 12. waste valve; 13. air distribution plate; 14. blowing nozzle; 15. water collecting box; 16. installation frame; 17. first fan; 18. partition; 19. shield; 20. second fan. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] As shown in the figure, a turkey feather dyeing box includes a box body 1, a partition 18 is installed inside the box body 1, so that a dyeing cavity and an installation cavity are formed inside the box body 1, and a feeding port 2 and a discharge port 4 are respectively provided at the top and bottom of the box body 1, and a drying component for blowing hot air into the dyeing cavity is also provided on the box body 1, and a drainage valve 11 connected to the dyeing cavity is connected to one side of the box body 1, and a gate plate is provided on the discharge port 4, and the discharge port 4 can be opened and closed by the gate plate;
[0023] A dehumidification mechanism is provided in the installation chamber, and the dehumidification mechanism includes an installation frame 16 and a water collecting box 15 located below the installation frame 16. A heat exchanger is built into the installation frame 16, and an air induction component for sucking air from inside the dyeing chamber and an exhaust component for discharging dry gas treated by the heat exchanger are provided on the installation frame 16. A waste valve 12 connected to the water collecting box 15 is connected to one side of the box body 1.
[0024] Specifically, Figure 3 and Figure 4 As shown, the air induced component includes a first fan 17 installed on the top of the installation frame 16, and an air inlet pipe is connected between the first fan 17 and the partition 18. The partition 18 has a through hole for connecting the air inlet pipe with the dyeing chamber, and a blocking cover 19 is installed on the partition 18 to cover the through hole, and the blocking cover 19 is in the dyeing chamber.
[0025] Specifically, Figure 3 and Figure 4 As shown, the drying component includes an air inlet pipe 10 connected to one side of the box body 1, and an air distribution plate 13 installed on the inner wall of the box body 1, one side of the air distribution plate 13 is beveled to form a blowing portion, and a blowing nozzle 14 is installed on the blowing portion, one end of the air inlet pipe 10 is connected to a connecting pipe 6, and the other end is connected to the air distribution plate 13, and one end of the connecting pipe 6 is connected to a hot air inlet pipe 5.
[0026] Specifically, Figure 1-Figure 4 As shown, the exhaust assembly includes a second fan 20 installed on one side of the installation frame 16, one end of the second fan 20 is connected to a gas return pipe 7, and one end of the gas return pipe 7 extends to the outside of the box body 1 and is connected to one end of the connecting pipe 6.
[0027] When dyeing turkey feathers, turkey feathers, dyes and clean water can be added into the dyeing chamber through the feeding port 2, so that the turkey feathers are dyed in the solution formed by the dissolution of the dyes and clean water. After dyeing, the dyes can be discharged through the drain valve 11, and the turkey feathers remain in the dyeing chamber. Then, clean water is added into the dyeing chamber through the feeding port 2 again to soak and clean the dyed turkey feathers. After cleaning, the waste water is discharged through the drain valve 11, and then hot air is injected through the hot air inlet pipe 5, the connecting pipe 6 and the air inlet pipe 10, so that the hot air is input into the air distribution plate 13, and then the hot air is sprayed into the dyeing chamber through the blowing nozzle 14 to dry the cleaned turkey feathers. Finally, the discharge port 4 is opened to discharge the dried turkey feathers, and the processing of the turkey feathers is completed.
[0028] In the process of drying the turkey feathers, the hot air in the dyeing chamber can be extracted by the first fan 17 and input into the installation frame 16, so that the water molecules in the hot air can be condensed into water droplets through the heat exchanger in the installation frame 16 to form dry air. Then the second fan 20 sucks out the dry air and inputs it into the air inlet pipe 10 through the cooperation of the gas reflux pipe 7 and the connecting pipe 6, and then inputs it into the dyeing chamber through the air inlet pipe 10, so as to realize the circulation of air, thereby realizing the dehumidification of the hot air in the dyeing chamber, so as to facilitate the rapid drying of the turkey feathers, avoid the hot air containing a large amount of water molecules and affect the drying effect of the turkey feathers, and thus facilitate the rapid processing of the turkey feathers.
[0029] At the same time, in this embodiment, in order to facilitate uniform dyeing of turkey feathers and subsequent rapid drying, as Figure 1-Figure 4 As shown, a stirring mechanism 3 is also provided on the box body 1, and the stirring mechanism 3 includes a motor 31 fixed on the top of the box body 1, and a stirring shaft 32 rotatably installed in the box body 1, the stirring shaft 32 is in the dyeing chamber, and a plurality of stirring rods 33 are installed on the stirring shaft 32 at equal intervals along its axial direction, and the motor 31 is used to drive the stirring shaft 32 to rotate.
[0030] During the dyeing and drying process of the turkey feathers, the motor 31 can be used to drive the stirring shaft 32 to rotate, so that the stirring shaft 32 drives the stirring rod 33 to rotate, so as to stir the turkey feathers in the dyeing chamber, thereby achieving uniform dyeing and drying of the turkey feathers, which is beneficial to the processing of the turkey feathers.
[0031] In addition, in one embodiment, if Figure 1-Figure 4 As shown, a circulation structure is also provided on the box body 1, and the circulation structure includes a shell fixed on one side of the box body 1, a water pump 9 is installed in the shell, and a pipeline connecting the water suction end of the water pump 9 with the water collecting box 15 is provided at the bottom of the shell, and a liquid reflux pipe 8 connecting the water outlet end of the water pump 9 with the dyeing chamber is provided at the top of the shell.
[0032] When the dyed turkey feathers are washed, the water collected in the water collecting box 15 can be sucked out through the pipe by the water pump 9 and input into the dyeing chamber through the liquid return pipe 8. Then, the dyed turkey feathers are stirred under the action of the stirring mechanism 3 to complete the washing of the turkey feathers. After washing, the waste water can be discharged through the waste valve 12, thereby realizing the recycling of water resources and avoiding the waste of water resources.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A turkey feather dyeing box, comprising a box body (1), characterized in that: A partition (18) is installed inside the box (1), so that a dyeing chamber and an installation chamber are formed inside the box (1), and a feeding port (2) and a discharging port (4) are respectively arranged at the top and bottom of the box (1), and a drying component for blowing hot air into the dyeing chamber is also arranged on the box (1), and a drainage valve (11) communicating with the dyeing chamber is connected to one side of the box (1); A dehumidification mechanism is arranged in the installation chamber, and the dehumidification mechanism comprises an installation frame (16), and a water collecting box (15) located below the installation frame (16); a heat exchanger is built in the installation frame (16), and an air induction component for sucking air from the interior of the dyeing chamber and an air exhaust component for exhausting dry gas treated by the heat exchanger are arranged on the installation frame (16); a waste valve (12) in communication with the water collecting box (15) is connected to one side of the box body (1).
2. A turkey feather dyeing box according to claim 1, characterized in that: The housing (1) is also provided with a circulation structure, and the circulation structure comprises an outer shell fixed to one side of the housing (1), a water pump (9) is installed in the outer shell, and a pipeline connecting the water suction end of the water pump (9) with the water collecting box (15) is provided at the bottom of the outer shell, and a liquid return pipe (8) connecting the water outlet end of the water pump (9) with the dyeing chamber is provided at the top of the outer shell.
3. A turkey feather dyeing box according to claim 1, characterized in that: The air induction assembly comprises a first fan (17) mounted on the top of the mounting frame (16), and an air inlet pipe is connected between the first fan (17) and the partition (18), the partition (18) has a through hole for connecting the air inlet pipe with the dyeing chamber, and a shield (19) is mounted on the partition (18) to cover the through hole, and the shield (19) is located in the dyeing chamber.
4. A turkey feather dyeing box according to claim 1, characterized in that: The drying component comprises an air inlet pipe (10) connected to one side of a box body (1), and an air distribution plate (13) installed on the inner wall of the box body (1); one side of the air distribution plate (13) is beveled to form a blowing portion, and a blowing nozzle (14) is installed on the blowing portion; one end of the air inlet pipe (10) is connected to a connecting pipe (6), and the other end is connected to the air distribution plate (13); and one end of the connecting pipe (6) is connected to a hot air inlet pipe (5).
5. A turkey feather dyeing box according to claim 4, characterized in that: The exhaust assembly comprises a second fan (20) installed on one side of the installation frame (16), one end of the second fan (20) is connected to a gas return pipe (7), and one end of the gas return pipe (7) extends to the outside of the box (1) and is connected to one end of the connecting pipe (6).
6. A turkey feather dyeing box according to claim 1, characterized in that: The box body (1) is also provided with a stirring mechanism (3), and the stirring mechanism (3) comprises a motor (31) fixed at the top end of the box body (1), and a stirring shaft (32) rotatably mounted in the box body (1), the stirring shaft (32) being located in the dyeing chamber, and a plurality of stirring rods (33) equidistantly distributed along the axial direction thereof are mounted on the stirring shaft (32), and the motor (31) is used for driving the stirring shaft (32) to rotate.
Citation Information
Patent Citations
Feather piece dyeing device with quick drying function
CN218945453U