Iron remover magnetic core cleaning system

By designing an iron remover core cleaning system including a support table, a moving mechanism, an electromagnetic iron remover, a pipeline iron remover and a crane, the problem of inconvenience in manual core cleaning in the prior art is solved, and an efficient and low-strength core cleaning process is achieved.

CN222659587UActive Publication Date: 2025-03-25GEM (HUBEI) NEW ENERGY MATERIALS CO LTD
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Patent Information

Application Number
CN202420228815.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2025-03-25
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

The core cleaning process of existing electromagnetic iron deleters requires manual dismantling and installation, and because the core is heavy and the opening is in the upper part, manual extraction is inconvenient, resulting in high labor intensity and low efficiency.

Method used

A magnetic core cleaning system for iron deleters is designed, including a support table, a moving mechanism, an electromagnetic iron deleters, a pipeline iron deleters and a crane. The moving mechanism drives the pipe iron deductor and the crane to move relative to the electromagnetic iron deductor, and can switch between the first position and the second position, and use the crane to replace manual cleaning and lifting of the magnetic core.

Benefits of technology

It realizes rapid switching of work locations and cleaning locations, reduces the intensity of manual labor and improves the efficiency of cleaning operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The de-ironing separator magnetic core cleaning system comprises a supporting table, a moving mechanism, an electromagnetic de-ironing separator, a pipeline de-ironing separator and a crane, the moving mechanism drives the pipeline de-ironing separator and the crane to move relative to the electromagnetic de-ironing separator and can be switched between a first position and a second position, and when the moving mechanism is located at the first position, the pipeline de-ironing separator is separated from the pipeline de-ironing separator. The pipeline de-ironing separator is butted with the electromagnetic de-ironing separator; and when in the second position, the crane is positioned above the electromagnetic iron remover. When the magnetic core needs to be cleaned, the moving mechanism is switched to the second position, the crane is located above the electromagnetic iron remover, the crane lifts the magnetic core out, the magnetic core is lifted into the electromagnetic iron remover after being cleaned, the moving mechanism is switched to the first position after being cleaned, the pipeline iron remover is in butt joint with the electromagnetic iron remover, and demagnetizing operation can be continued. The operation position and the cleaning position can be rapidly switched, manual work is replaced with the crane, the labor intensity of workers can be reduced, and the cleaning operation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of battery positive electrode material production equipment, in particular to an iron remover magnetic core cleaning system. Background Art

[0002] After the battery positive electrode material is crushed, it needs to be demagnetized, so pipeline iron removers and electromagnetic iron removers are generally used. In the actual production process, the magnetic core in the electromagnetic iron remover needs to be cleaned regularly to keep the electromagnetic iron remover able to demagnetize efficiently.

[0003] The conventional maintenance and cleaning method is to first dismantle the electromagnetic iron remover and its connecting parts, and manually extract the magnetic core of the electromagnetic iron remover; after the cleaning is completed, the magnetic core is manually placed inside the electromagnetic iron remover.

[0004] Since the opening of the electromagnetic iron remover is at the top and is connected to a pipeline iron remover, and the magnetic core is relatively heavy, manual extraction is not convenient. Utility Model Content

[0005] In view of this, it is necessary to provide a magnetic core cleaning system for an iron remover, which can effectively solve the above-mentioned problems.

[0006] A magnetic core cleaning system for an iron remover comprises: a support platform;

[0007] A moving mechanism, slidably connected to the support platform;

[0008] An electromagnetic iron remover is arranged below the support platform;

[0009] a pipeline iron remover fixed on the moving mechanism; and

[0010] The crane is fixed on the moving mechanism, and the moving mechanism drives the pipeline iron remover and the crane to move relative to the electromagnetic iron remover and can move between a first position and a second position. When in the first position, the pipeline iron remover is docked with the electromagnetic iron remover; when in the second position, the crane is located above the electromagnetic iron remover.

[0011] Optionally, the support platform has a platform, several columns and a sliding rail, the columns are vertically fixed on a reliable ground, the platform is horizontally fixed on the top of the columns, the electromagnetic iron remover is arranged under the platform, the sliding rail is installed on the platform, and the moving mechanism is slidably connected to the sliding rail.

[0012] Optionally, a through hole corresponding to the electromagnetic iron remover is opened on the platform, and when in the first position, the pipeline iron remover is connected to the electromagnetic iron remover through the through hole; when in the second position, the crane is located at the through hole.

[0013] Optionally, the moving mechanism includes a slider, which is slidably connected to the sliding track and can slide along the sliding track, and the pipeline iron remover and the crane are fixed on the slider.

[0014] Optionally, the support platform also includes a positioning pin, and a first group of positioning holes and a second group of positioning holes are opened on the platform. The positioning pin is detachably inserted in the first group of positioning holes or the second group of positioning holes. The first group of positioning holes with the positioning pin inserted is used to limit the movement of the slider in the first position, and the second group of positioning holes with the positioning pin inserted is used to limit the movement of the slider in the second position.

[0015] Optionally, the electromagnetic iron remover includes an outer shell and a magnetic core, a feed port is opened at the top of the outer shell corresponding to the through hole, the magnetic core is placed in the outer shell, and a discharge pipe is connected to the bottom of the outer shell.

[0016] Optionally, the pipeline iron remover includes an upper connecting hose, an iron remover body and a lower connecting hose, the iron remover body is fixed on the slider in the vertical direction, the upper connecting hose is connected to the feed end of the iron remover body, one end of the lower connecting hose is fixed to the discharge end of the iron remover body, and the other end of the lower connecting hose is detachably connected to the feed port.

[0017] Optionally, the lower connecting hose is connected to the feed port via a quick-release flange.

[0018] Optionally, an airbag ring is sleeved on the outer surface of the lower connecting hose, and the airbag ring is connected to an air supply device. When the airbag ring is inflated to a maximum state, it fits tightly with the inside of the feed port.

[0019] Optionally, the crane includes a hanger, a winch, a lifting rope and a hook, the hanger is fixed on the slider, the winch is fixed on the hanger, the lifting rope is wound around the winch, and the hook is fixed to one end of the lifting rope.

[0020] The beneficial effects of the utility model are:

[0021] The utility model proposes an iron remover magnetic core cleaning system, which includes a support platform, a moving mechanism, an electromagnetic iron remover, a pipeline iron remover and a crane. The moving mechanism drives the pipeline iron remover and the crane to move relative to the electromagnetic iron remover and can switch between a first position and a second position. When in the first position, the pipeline iron remover is docked with the electromagnetic iron remover; when in the second position, the crane is located above the electromagnetic iron remover. When it is necessary to clean the magnetic core, the moving mechanism switches to the second position, the crane is located above the electromagnetic iron remover, the crane lifts out the magnetic core, and after cleaning, it is hoisted into the electromagnetic iron remover. After cleaning, the moving mechanism switches to the first position, the pipeline iron remover is docked with the electromagnetic iron remover, and the demagnetization operation can continue. The working position and the cleaning position can be quickly switched, and the crane is used to replace manual labor, which can reduce the labor intensity of manual labor and improve the efficiency of cleaning operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 It is a structural schematic diagram of the magnetic core cleaning system of the iron remover in the utility model;

[0024] Figure 2 It is a front view schematic diagram of the moving mechanism in the utility model in the first position;

[0025] Figure 3 It is a front view schematic diagram of the movable mechanism in the utility model being located at the second position;

[0026] Among them: 1-support platform, 11-platform, 111-through hole, 12-column, 13-sliding track, 2-moving mechanism, 21-slider, 3-electromagnetic iron remover, 31-outer shell, 311-feeding port, 312-discharging pipe, 32-magnetic core, 4-pipeline iron remover, 41-upper connecting hose, 42-iron remover body, 43-lower connecting hose, 5-crane, 51-hanging bracket, 52-winch, 53-hanging rope, 54-hook. DETAILED DESCRIPTION

[0027] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.

[0028] like Figure 1-3 As shown, an embodiment of the utility model provides a magnetic core cleaning system for an iron remover, which comprises:

[0029] A support platform 1, a moving mechanism 2, an electromagnetic iron remover 3, a pipeline iron remover 4 and a crane 5, wherein the moving mechanism 2 is slidably connected to the support platform 1, the electromagnetic iron remover 3 is arranged below the support platform 1, the pipeline iron remover 4 and the crane 5 are fixed on the moving mechanism 2, the moving mechanism 2 drives the pipeline iron remover 4 and the crane 5 to move relative to the electromagnetic iron remover 3 and can switch between a first state and a second state, when in the first state, the pipeline iron remover 4 is docked with the electromagnetic iron remover 3; when in the second state, the crane 5 is located above the electromagnetic iron remover 3.

[0030] The magnetic core cleaning system of the iron remover proposed in the utility model comprises a support platform 1, a moving mechanism 2, an electromagnetic iron remover 3, a pipeline iron remover 4 and a crane 5. The moving mechanism 2 drives the pipeline iron remover 4 and the crane 5 to move relative to the electromagnetic iron remover 3 and can switch between a first position and a second position. When in the first position, the pipeline iron remover 4 is docked with the electromagnetic iron remover 3; when in the second position, the crane 5 is located above the electromagnetic iron remover 3. When it is necessary to clean the magnetic core, the moving mechanism 2 is switched to the second position, the crane 5 is located above the electromagnetic iron remover 3, the crane 5 lifts the magnetic core out, and after cleaning, it is hoisted into the electromagnetic iron remover 3. After cleaning, the moving mechanism 2 is switched to the first position, the pipeline iron remover 4 is docked with the electromagnetic iron remover 3, and the demagnetization operation can be continued. The working position and the cleaning position can be quickly switched, and the crane 5 is used to replace manual labor, which can reduce the labor intensity of manual labor and improve the efficiency of the cleaning operation.

[0031] Specifically, the support platform 1 has a platform 11, a plurality of columns 12 and a sliding rail 13. The columns 12 are vertically fixed on a reliable ground, the platform 11 is horizontally fixed on the top of the columns 12, the electromagnetic iron remover 3 is arranged under the platform 11, the sliding rail 13 is fixed on the platform 11, and the moving mechanism 2 is slidably connected to the sliding rail 13 and can slide along the sliding rail 13.

[0032] Furthermore, a through hole 111 corresponding to the electromagnetic iron remover 3 is opened on the platform 11. When in the first position, the pipeline iron remover 4 is connected to the electromagnetic iron remover 3 through the through hole 111; when in the second position, the crane 5 is located at the through hole 111.

[0033] Specifically, the moving mechanism 2 includes a slider 21 , which is slidably connected to the sliding track 13 and can slide along the sliding track 13 , and the pipeline iron remover 4 and the crane 5 are fixed on the slider 21 .

[0034] In this embodiment, the support platform 1 also includes a positioning pin, and a first group of positioning holes and a second group of positioning holes are opened on the platform 11. The positioning pin is detachably inserted in the first group of positioning holes or the second group of positioning holes. The first group of positioning holes with the positioning pin inserted is used to limit the movement of the slider 21 in the first position, and the second group of positioning holes with the positioning pin inserted is used to limit the movement of the slider 21 in the second position.

[0035] Specifically, the electromagnetic iron remover 3 includes an outer shell 31 and a magnetic core 32 . A feed port 311 is opened at the top of the outer shell 31 corresponding to the through hole 111 . The magnetic core 32 is placed in the outer shell 31 . A discharge pipe 312 is connected to the bottom of the outer shell 31 .

[0036] Specifically, the pipeline iron remover 4 includes an upper connecting hose 41, an iron remover body 42 and a lower connecting hose 43. The iron remover body 42 is fixed on the slider 21 in the vertical direction. The upper connecting hose 41 is connected to the feed end of the iron remover body 42. One end of the lower connecting hose 43 is fixed to the discharge end of the iron remover body 42, and the other end of the lower connecting hose 43 is detachably connected to the feed port 311.

[0037] In this embodiment, the lower connecting hose 43 is connected to the feed port 311 via a quick-release flange.

[0038] In other feasible embodiments, an airbag ring is sleeved on the outer surface of the lower connecting hose 43, and the airbag ring is connected to an air supply device. When the airbag ring is inflated to its maximum state, it fits tightly with the inside of the feed port 311 to achieve relative fixation of the lower connecting hose 43 and the feed port 311.

[0039] Specifically, the crane 5 includes a hanger 51, a winch 52, a rope 53 and a hook 54. The hanger 51 is fixed on the slider 21, the winch 52 is fixed on the hanger 51, the rope 53 is wound on the winch 52, and the hook 54 is fixed to one end of the rope 53. In actual use, the mobile mechanism 2 moves to the second position, the crane 5 is located above the electromagnetic iron remover 3, the hook 54 is pulled to extend into the electromagnetic iron remover 3, and the magnetic core is hooked, and the winch is rotated so that the rope 53 pulls the magnetic core to separate from the outer shell 31.

[0040] When the utility model is in use, during the demagnetization operation, the slider 21 is in the first position, the pipeline iron remover 4 is docked with the electromagnetic iron remover 3 through the through hole 111, and the positioning pin is inserted in the first group of positioning holes to limit the movement of the slider 21 in the first position; when the magnetic core needs to be cleaned, the positioning pin is pulled out, the slider 21 slides to the second position, and the positioning pin is inserted in the second group of positioning holes to limit the movement of the slider 21 in the second position; the hook 54 is pulled into the interior of the electromagnetic iron remover 3 and hooks the magnetic core, and the winch is turned so that the lifting rope 53 pulls the magnetic core away from the outer shell 31.

[0041] The beneficial effects of the utility model are:

[0042] The utility model proposes an iron remover magnetic core cleaning system, which includes a support platform, a moving mechanism, an electromagnetic iron remover, a pipeline iron remover and a crane. The moving mechanism drives the pipeline iron remover and the crane to move relative to the electromagnetic iron remover and can switch between a first position and a second position. When in the first position, the pipeline iron remover is docked with the electromagnetic iron remover; when in the second position, the crane is located above the electromagnetic iron remover. When it is necessary to clean the magnetic core, the moving mechanism switches to the second position, the crane is located above the electromagnetic iron remover, the crane lifts out the magnetic core, and after cleaning, it is hoisted into the electromagnetic iron remover. After cleaning, the moving mechanism switches to the first position, the pipeline iron remover is docked with the electromagnetic iron remover, and the demagnetization operation can continue. The working position and the cleaning position can be quickly switched, and the crane is used to replace manual labor, which can reduce the labor intensity of manual labor and improve the efficiency of cleaning operations.

[0043] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be covered within the protection scope of the present invention.

Claims

1. A magnetic core cleaning system for an iron remover, characterized in that: include: Support table; A moving mechanism, slidably connected to the support platform; An electromagnetic iron remover is arranged below the support platform; A pipeline iron remover is fixed on the moving mechanism; as well as The crane is fixed on the moving mechanism, and the moving mechanism drives the pipeline iron remover and the crane to move relative to the electromagnetic iron remover and can move between a first position and a second position. When in the first position, the pipeline iron remover is docked with the electromagnetic iron remover; when in the second position, the crane is located above the electromagnetic iron remover.

2. The magnetic core cleaning system of the iron remover according to claim 1, characterized in that: The support platform has a platform, a plurality of columns and a sliding track. The columns are vertically fixed on a reliable ground, the platform is horizontally fixed on the top of the columns, the electromagnetic iron remover is arranged under the platform, the sliding track is installed on the platform, and the moving mechanism is slidably connected to the sliding track.

3. The magnetic core cleaning system of the iron remover according to claim 2, characterized in that: The platform is provided with a through hole corresponding to the electromagnetic iron remover. When in the first position, the pipeline iron remover is connected to the electromagnetic iron remover through the through hole. When in the second position, the crane is located at the through hole.

4. The magnetic core cleaning system of the iron remover according to claim 3, characterized in that: The moving mechanism comprises a slider, which is slidably connected to the sliding track and can slide along the sliding track, and the pipeline iron remover and the crane are fixed on the slider.

5. The magnetic core cleaning system of the iron remover according to claim 4, characterized in that: The support platform also includes a positioning pin, and a first group of positioning holes and a second group of positioning holes are opened on the platform. The positioning pin is detachably inserted in the first group of positioning holes or the second group of positioning holes. The first group of positioning holes inserted with the positioning pin is used to limit the movement of the slider in the first position, and the second group of positioning holes inserted with the positioning pin is used to limit the movement of the slider in the second position.

6. The magnetic core cleaning system of the iron remover according to claim 5, characterized in that: The electromagnetic iron remover comprises an outer shell and a magnetic core. A feed port is provided at the top of the outer shell corresponding to the through hole. The magnetic core is placed in the outer shell. A discharge pipe is connected to the bottom of the outer shell.

7. The magnetic core cleaning system of the iron remover according to claim 6, characterized in that: The pipeline iron remover includes an upper connecting hose, an iron remover body and a lower connecting hose. The iron remover body is fixed on the slider in the vertical direction. The upper connecting hose is connected to the feed end of the iron remover body. One end of the lower connecting hose is fixed to the discharge end of the iron remover body, and the other end of the lower connecting hose is detachably connected to the feed port.

8. The magnetic core cleaning system of the iron remover according to claim 7, characterized in that: The lower connecting hose is connected to the feed port via a quick-release flange.

9. The magnetic core cleaning system of the iron remover according to claim 7, characterized in that: An air bag ring is sleeved on the outer surface of the lower connecting hose, and the air bag ring is connected to the air supply device. When the air bag ring is inflated to the maximum state, it fits tightly with the inside of the feed port.

10. The magnetic core cleaning system of the iron remover according to claim 4, characterized in that: The crane comprises a hanger, a winch, a suspension rope and a hook. The hanger is fixed on the slider, the winch is fixed on the hanger, the suspension rope is wound around the winch, and the hook is fixed to one end of the suspension rope.