Automatic buckling and pressing equipment for long pipe product
By designing an automatic buckle device including feeding, grabbing, workbench, buckle and unloading components, the problem of low manual buckle efficiency of long tube products is solved, automatic buckle is achieved, production efficiency is improved, and economical and easy to promote.
Patent Information
- Application Number
- CN202420767935.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-15
AI Technical Summary
In the prior art, the crimping of long tube products mainly relies on manual manual and is inefficient. With the advancement of technology, it is necessary to design an automatic crimping device to improve production efficiency.
An automatic buckle device including a feeding assembly, a grab assembly, a workbench, a first buckle assembly, a second buckle assembly and a discharge assembly are designed. The device sends the long tube product to the gripping assembly on the workbench through the feeding assembly, which sends the product to the relative first and second buckle assembly for buckle, and after the buckle is completed, the product is placed on the discharge assembly.
It realizes automatic buckle of long-tube products, improves production efficiency, and has a simple structure and convenient operation, high economicality, and is easy to promote and use.
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Figure CN222659830U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to pipe crimping, and more specifically to an automatic crimping device for long pipe products. Background Art
[0002] Among them Figure 8 The long tube product shown in the figure needs to be crimped with four parts A, B, C and D. Due to the long length and complex structure of the long tube product, our company previously used manual grasping to manually crimp the long tube product. However, with the improvement of our company's technical strength and the low efficiency of manual crimping, we need to design an automatic crimping equipment specifically for the above-mentioned long tube products to improve the production efficiency of the products.
[0003] Therefore, there is a demand for providing an automatic crimping device for long tube products with reasonable layout, compact structure and high practicality. Utility Model Content
[0004] The main purpose of the present application is to provide an automatic crimping device for long tube products, wherein the automatic crimping device for long tube products can effectively utilize its own structural configuration to achieve the advantages of reasonable layout, compact structure and high practicality.
[0005] Another object of the present application is to provide an automatic crimping device for long tube products, wherein the automatic crimping device for long tube products includes a feeding component, a grabbing component, a workbench, a first crimping component, a second crimping component and a unloading component, the first crimping component and the second crimping component are both arranged on the workbench, and the first crimping component and the second crimping component are arranged relative to each other and spaced a predetermined distance apart, in addition, the unloading component and the feeding component are both located on one side of the workbench and at a predetermined distance, and the grabbing component is arranged on the workbench, and the long tube product is placed on the feeding component, and the grabbing component is configured to grab the long tube product placed on the feeding component, and send the long tube product to the first crimping component or the second crimping component for crimping, and when the crimping of the long tube product is completed, the grabbing component can place the crimped long tube product on the unloading component.
[0006] Another object of the present application is to provide an automatic crimping device for long tube products, wherein the automatic crimping device for long tube products has a simple structure and is easy to operate, does not involve complicated manufacturing processes and expensive materials, has high economy, and is easy to promote and use.
[0007] In order to achieve at least one of the above-mentioned invention purposes, the present application provides an automatic crimping device for a long tube product, wherein the automatic crimping device for a long tube product comprises:
[0008] a feeding assembly, a grabbing assembly, a workbench, a first crimping assembly, a second crimping assembly and a discharge assembly, wherein the first crimping assembly and the second crimping assembly are both arranged on the workbench, and the first crimping assembly and the second crimping assembly are arranged opposite to each other and spaced apart by a predetermined distance, in addition, the discharge assembly and the feeding assembly are both located on one side of the workbench and spaced apart by a predetermined distance, and the grabbing assembly is arranged on the workbench, wherein the feeding assembly comprises a first supporting frame, a first driving assembly and a placing plate, the first supporting frame is arranged on the ground and located on one side of the workbench, The first driving assembly is installed on the top of the first supporting frame, and the first driving assembly also has a first moving block, which is configured to move a predetermined distance in a direction close to or away from the workbench, the placing plate is fixed on the first moving block, and the long tube product is placed on the placing plate, and the grabbing assembly is configured to grab the long tube product placed on the placing plate, and send the long tube product to the first crimping assembly or the second crimping assembly for crimping, and when the crimping of the long tube product is completed, the grabbing assembly can place the crimped long tube product on the unloading assembly.
[0009] In one or more embodiments of the present application, the side of the placement plate facing away from the first drive assembly also has a plurality of support portions with notches, and the plurality of support portions are used to support long tube products.
[0010] In one or more embodiments of the present application, the grabbing assembly includes at least two support columns, which are arranged opposite to each other and spaced a predetermined distance apart, and one end of each of the support columns is fixed on the top of the workbench, and the other end extends away from the workbench, and the first clamping assembly and the second clamping assembly are both located between the two support columns.
[0011] In one or more embodiments of the present application, the grabbing assembly also includes two second drive assemblies and a third drive assembly, the two second drive assemblies are respectively fixed on the top of the two support columns, wherein each of the second drive assemblies includes a second moving block, and both ends of the third drive assembly are respectively installed on the two second moving blocks, and the third drive assembly also includes a third moving block.
[0012] In one or more embodiments of the present application, the grasping assembly also includes a fourth drive assembly, which is perpendicular to the third drive assembly and is also installed on the third moving block. The fourth drive assembly also includes a first moving plate and a connecting block. The connecting block is fixedly connected to one end of the first moving plate, and the first moving plate is configured to be able to rise and fall a predetermined distance, thereby limiting the position of the connecting block. The grasping assembly also includes a rotating block, which is arranged at the bottom of the connecting block.
[0013] In one or more embodiments of the present application, the grabbing assembly further includes a fifth drive component, a sixth drive component and a clamp assembly, wherein the fifth drive component is fixed on the connecting block and connected to the top of the rotating block, the clamp assembly is installed on one side of the rotating block, and the sixth drive component is installed on the other side of the rotating block and connected to the clamp assembly.
[0014] In one or more embodiments of the present application, the first crimping assembly includes a frame, a seventh driving component, an upper module and a lower module, the seventh driving component, the upper module and the lower module are all arranged on the frame, the seventh driving component is located at the top of the frame and is connected to the upper module, and the lower module is close to the bottom of the frame, and the upper module and the lower module are spaced apart.
[0015] In one or more embodiments of the present application, the upper module has a first groove connected at both ends at one end close to the lower module, and the lower module has a second groove connected at both ends at one end close to the upper module, and the seventh driving component is configured to drive the upper module to contact the upper module, wherein when the upper module is merged with the lower module, the first groove and the second groove together form a mold cavity, and the portion of the long tube product that needs to be crimped is placed in the mold cavity.
[0016] In one or more embodiments of the present application, the first crimping assembly further includes a positioning assembly, which is disposed on the frame and located on one side of the lower module. The positioning assembly includes a connecting block, the top of which has an assembly slot with two ends connected, and the positioning assembly further includes two supporting blocks, which are disposed opposite to each other and spaced a predetermined distance apart, and one end of the two supporting blocks is rotatably disposed in the assembly slot, and the other end of each of the two supporting blocks passes through the top of the assembly slot.
[0017] In one or more embodiments of the present application, a spring is further installed between the two support blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] These and / or other aspects and advantages of the present application will become clearer and easier to understand from the following detailed description of the embodiments of the present application in conjunction with the accompanying drawings, in which:
[0019] Figure 1 The figure shows a structural schematic diagram of an automatic crimping device for long tube products.
[0020] Figure 2 The figure shows a schematic diagram of the structure of the feeding assembly.
[0021] Figure 3 The diagram shows a schematic diagram of the structure of the grabbing component.
[0022] Figure 4 An enlarged view of a portion of the gripping assembly is shown.
[0023] Figure 5 The figure shows a schematic structural diagram of a first buckling assembly and a second buckling assembly.
[0024] Figure 6 The figure shows a schematic structural diagram of the positioning component.
[0025] Figure 7 An enlarged partial view of the positioning assembly is shown.
[0026] Figure 8 The diagram shows the structural schematic diagram of the long tube product. DETAILED DESCRIPTION
[0027] The terms and words used in the following specification and claims are not limited to the literal meanings, but are merely used by the inventor to enable a clear and consistent understanding of the present application. Therefore, it will be apparent to those skilled in the art that the following description of various embodiments of the present application is provided for illustrative purposes only and not for the purpose of limiting the present application as defined by the appended claims and their equivalents.
[0028] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0029] Although ordinals such as "first," "second," and the like will be used to describe various components, those components are not limited herein. The term is used only to distinguish one component from another. For example, a first component may be referred to as a second component, and likewise, a second component may be referred to as a first component without departing from the teachings of the utility model concept. The term "and / or" as used herein includes any and all combinations of one or more associated listed items.
[0030] The terms used herein are only used for the purpose of describing various embodiments and are not intended to be limiting. As used herein, singular forms are intended to also include plural forms, unless the context clearly indicates an exception. In addition, it will be understood that the terms "including" and / or "having" when used in this specification specify the presence of the described features, numbers, steps, operations, components, elements or combinations thereof, without excluding the presence or addition of one or more other features, numbers, steps, operations, components, elements or groups thereof.
[0031] Schematic diagram of automatic crimping equipment for long tube products:
[0032] refer to Figures 1 to 7 According to an automatic crimping device for long tube products in a preferred embodiment of the utility model, it should be noted that the structure of the automatic crimping device for long tube products is as follows: Figure 1 As shown, it includes a feeding assembly 10, a grabbing assembly 20, a workbench 30, a first crimping assembly 40, a second crimping assembly 50 and a discharge assembly 60. It is worth mentioning that the first crimping assembly 40 and the second crimping assembly 50 are both arranged on the workbench 30, and the first crimping assembly 40 and the second crimping assembly 50 are arranged opposite to each other and spaced apart by a predetermined distance. In addition, the discharge assembly 60 and the feeding assembly 10 are both located on one side of the workbench 30 and spaced apart by a predetermined distance, and the grabbing assembly 20 is arranged on the workbench 30. It should be noted that the feeding assembly 10 includes a first support frame 11, a first drive assembly 12 and a placement plate 13. The first support frame 11 is arranged on the ground and is located on one side of the workbench 30, and the first drive assembly 12 is installed on the top of the first support frame 11, and the first drive assembly 12 also has a first moving block, and the first moving block is configured to move a predetermined distance in a direction close to or away from the workbench 30, and the placement plate 13 is fixed on the first moving block.
[0033] Furthermore, the first driving assembly 12 is configured to drive the first moving block to move, and the first driving assembly 12 can be implemented as a linear motor, and the side of the placement plate 13 away from the first driving assembly 12 also has a plurality of supporting portions with notches, and the plurality of supporting portions are used to support Figure 2 The long tube product 200 shown. It should also be noted that if the user wants to control the position of the first drive assembly 12, a second drive assembly can be installed at the bottom of the first drive assembly 12. The second drive assembly can be implemented as a guide rail, at least one slider, and a cylinder, that is, the guide rail is fixed on the first support frame 11, the slider is slidably arranged on the guide rail, and the first drive assembly 12 is installed on the slider, while the cylinder is arranged on one side of the guide rail, and the cylinder is also connected to the slider, and can push the slider to move in a predetermined direction along the guide rail.
[0034] It should be noted that the grabbing assembly 20 includes at least two support columns 21, the two support columns 21 are arranged opposite to each other and spaced a predetermined distance apart, and one end of the two support columns 21 is fixed to the top of the workbench 30, and the other end extends in a direction away from the workbench 30, and the first clamping assembly 40 and the second clamping assembly 50 are both located between the two support columns 21.
[0035] Furthermore, the grabbing assembly 20 also includes two second drive assemblies 22 and a third drive assembly 23, wherein the two second drive assemblies are respectively fixed on the top of the two support columns 21, wherein each of the second drive assemblies 22 includes a second moving block, and both ends of the third drive assembly 23 are respectively installed on the two second moving blocks. It should be noted that the above-mentioned second drive assembly 22 can be implemented as a linear motor. In addition, the two second drive assemblies 22 are parallel to the ground, so when the two second drive assemblies 22 operate synchronously, the third drive assembly 23 is configured to be able to move a predetermined distance in the direction close to or away from the workbench 30. In addition, the third drive assembly 23 also includes a third moving block, and the third assembly is also implemented as a linear motor.
[0036] Further, the grab assembly 20 also includes a fourth drive assembly 24, the fourth drive assembly 24 is perpendicular to the third drive assembly 23, and the fourth drive assembly 24 is also installed on the third moving block, that is, when the third moving block moves, the fourth drive assembly 24 moves with it, and the fourth drive assembly 24 also includes a first moving plate and a connecting block, the connecting block is fixedly connected to one end of the first moving plate, and the first moving plate is configured to be able to move up and down a predetermined distance, thereby limiting the position of the connecting block. Specifically, the fourth drive assembly 24 can be implemented as a motor, a plurality of guide blocks, a plurality of guide rails, and a first moving plate, the motor and the plurality of guide blocks are all fixed on the third moving block, and the plurality of guide rails are installed on the side of the first moving plate away from the connecting plate, and are respectively matched with the plurality of guide rails, so that the first moving plate can be moved up and down a predetermined height, and a rack is also installed on one side of the first moving plate, and a gear is installed on the rotating shaft of the motor, and the gear and the rack are meshed and connected, and then when the gear rotates, the gear moves up and down a predetermined distance, and the first moving plate moves with it.
[0037] Furthermore, the grabbing assembly also includes a rotating block 25, and the rotating block 25 is arranged at the bottom of the connecting block. The grabbing assembly also includes a fifth driving component 26, a sixth driving component 27 and a clamping component 28. The fifth driving component 26 is fixed on the connecting block and connected to the top of the rotating block 25, the clamping component 28 is installed on one side of the rotating block 25, and the sixth driving component 27 is installed on the other side of the rotating block 25 and connected to the clamping component 28. It is worth mentioning that the fifth driving component 26 and the sixth driving component 27 can both be implemented as motors, that is, the fifth driving component 26 can drive the rotating block 25 to rotate, and the sixth driving component 27 can drive the clamping component 28 to rotate a predetermined angle. Figure 4 The clamp assembly 28 shown in the figure includes a second support frame and a plurality of manipulators arranged on the second support frame. The sixth driving component 27 shown in the figure cooperates with the support frame, and the manipulators can clamp as follows Figure 8 The long tube product 200 shown, that is, the long tube product 200 can be turned over and moved by the above-mentioned grasping assembly 20, so that the first crimping assembly 40 and the second crimping assembly 50 can perform the crimping process on the long tube product 200.
[0038] It should also be noted that the structures of the first buckling assembly 40 and the second buckling assembly 50 are consistent, so only the structure of the first buckling assembly 40 is described below.
[0039] It is worth mentioning that the first crimping component 40 is a pipe crimping device, which has a relatively mature technology and can be purchased directly on the market by users, such as the Chinese patent with application number "CN201910210594.1" and patent name "Pipe crimping device". The first crimping component 40 of the utility model is briefly described below for easy understanding.
[0040] The first crimping assembly 40 includes a frame 41, a seventh driving component 42, an upper module 43 and a lower module 44, wherein the seventh driving component 42, the upper module 43 and the lower module 44 are all arranged on the frame 41, the seventh driving component 42 is located at the top of the frame 41 and is connected to the upper module 43, and the lower module 44 is close to the bottom of the frame, and the upper module 43 and the lower module 44 are arranged at intervals. It is worth mentioning that the end of the upper module 43 close to the lower module 44 has a first groove with two ends connected, and the end of the lower module 44 close to the upper module 43 has a second groove with two ends connected, and the seventh driving component 42 is configured to drive the upper module 43 to contact the upper module 43, wherein when the upper module 43 and the lower module 44 are combined, the first groove and the second groove jointly form a mold cavity 401, and the part of the long tube product 200 that needs to be crimped is placed in the mold cavity 401.
[0041] It is worth mentioning that the first crimping assembly 40 further includes a positioning assembly 45, which is arranged on the frame 41 and located on one side of the lower module 44. The positioning assembly 45 includes a connecting block 451, the top of which has a mounting groove 45101 with two ends connected, and the positioning assembly 45 further includes two support blocks 452, the two support blocks 452 are arranged opposite to each other and spaced at a predetermined distance, and one end of the two support blocks 452 is rotatably arranged in the mounting groove 45101, and the other end passes through the top of the mounting groove 45101. It should be understood by those skilled in the art that when the portion of the long tube product 200 to be crimped is placed in the mold cavity 401, the tops of the two support blocks 452 are subjected to the pressure of the long tube product 200 and rotate in directions away from each other, so that the two support blocks 452 are V-shaped, and a spring 453 is installed between the two support blocks 452 to facilitate the reset of the two support blocks 452.
[0042] It should be noted that the buckling part of the long tube product 200 is as follows: Figure 8 As shown, it has four buckling positions A, B, C and D, wherein the first buckling assembly 40 buckles the two positions A and B, and the second buckling assembly 50 buckles the two positions C and D. That is, when the buckling of A and B is completed, the sixth driving component 27 drives the long product to rotate 180°, and then the fifth driving component 26 rotates a predetermined angle to make the long tube product 200 transverse and arranged, and then the second buckling assembly 50 performs the buckling process on the two positions C and D. In addition, it should be noted that when the buckling of the four positions A, B, C and D is completed, the grabbing assembly 20 can place the long tube product 200 on the unloading assembly 60, and the unloading assembly 60 is a conventional conveyor belt structure.
[0043] In summary, the automatic crimping device for the long tube product based on the embodiment of the present application is explained, which provides the automatic crimping device for the long tube product with advantages such as reasonable layout, compact structure, and high practicality.
[0044] It is worth mentioning that in the embodiment of the present application, the automatic crimping device for the long tube product has a simple structure, does not involve complex manufacturing processes and expensive materials, and has high economic efficiency. At the same time, for manufacturers, the automatic crimping device for the long tube product provided by the present application is easy to produce and has low cost, which is more conducive to controlling production costs and further conducive to product promotion and use.
[0045] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims
1. An automatic crimping device for long tube products, used for crimping a long tube product, characterized in that: The automatic crimping equipment for long tube products comprises: a feeding assembly, a grabbing assembly, a workbench, a first crimping assembly, a second crimping assembly and a discharge assembly, wherein the first crimping assembly and the second crimping assembly are both arranged on the workbench, and the first crimping assembly and the second crimping assembly are arranged opposite to each other and spaced apart by a predetermined distance, in addition, the discharge assembly and the feeding assembly are both located on one side of the workbench and spaced apart by a predetermined distance, and the grabbing assembly is arranged on the workbench, wherein the feeding assembly comprises a first supporting frame, a first driving assembly and a placing plate, the first supporting frame is arranged on the ground and is located at On one side of the workbench, the first driving assembly is installed on the top of the first supporting frame, and the first driving assembly also has a first moving block, the first moving block is configured to be able to move a predetermined distance in a direction close to or away from the workbench, the placing plate is fixed on the first moving block, and the long tube product is placed on the placing plate, and the grabbing assembly is configured to grab the long tube product placed on the placing plate, and send the long tube product to the first crimping assembly or the second crimping assembly for crimping, and when the crimping of the long tube product is completed, the grabbing assembly can place the crimped long tube product on the unloading assembly.
2. The automatic crimping equipment for long tube products according to claim 1, wherein the side of the placement plate facing away from the first drive assembly also has a plurality of support portions with notches, and the plurality of support portions are used to support the long tube products.
3. The automatic crimping equipment for long tube products according to claim 2, wherein the grabbing assembly comprises at least two support columns, the two support columns are arranged opposite to each other and spaced a predetermined distance apart, and one end of the two support columns is fixed on the top of the workbench, and the other end extends in a direction away from the workbench, and the first crimping assembly and the second crimping assembly are both located between the two support columns.
4. The automatic crimping equipment for long tube products according to claim 3, wherein the grabbing assembly also includes two second drive assemblies and one third drive assembly, the two second drive assemblies are respectively fixed on the top of the two support columns, wherein each of the second drive assemblies includes a second moving block, and both ends of the third drive assembly are respectively installed on the two second moving blocks, and the third drive assembly also includes a third moving block.
5. The automatic crimping equipment for long tube products according to claim 4, wherein the grabbing assembly also includes a fourth drive assembly, the fourth drive assembly is perpendicular to the third drive assembly, and the fourth drive assembly is also installed on the third moving block, the fourth drive assembly also includes a first moving plate and a connecting block, the connecting block is fixedly connected to one end of the first moving plate, and the first moving plate is configured to be able to rise and fall a predetermined distance, thereby limiting the position of the connecting block, the grabbing assembly also includes a rotating block, and the rotating block is arranged at the bottom of the connecting block.
6. The automatic crimping equipment for long tube products according to claim 5, wherein the grabbing assembly further comprises a fifth driving component, a sixth driving component and a clamp assembly, the fifth driving component is fixed on the connecting block and connected to the top of the rotating block, the clamp assembly is installed on one side of the rotating block, and the sixth driving component is installed on the other side of the rotating block and connected to the clamp assembly.
7. The automatic crimping equipment for long tube products according to claim 6, wherein the first crimping assembly comprises a frame, a seventh driving component, an upper module and a lower module, the seventh driving component, the upper module and the lower module are all arranged on the frame, the seventh driving component is located at the top of the frame and is connected to the upper module, and the lower module is close to the bottom of the frame, and the upper module and the lower module are spaced apart.
8. An automatic crimping device for long tube products according to claim 7, wherein the end of the upper module close to the lower module has a first groove connected at both ends, and the end of the lower module close to the upper module has a second groove connected at both ends, and the seventh driving component is configured to drive the upper module to contact the upper module, wherein when the upper module is merged with the lower module, the first groove and the second groove together form a mold cavity.
9. An automatic crimping device for long tube products according to claim 8, wherein the first crimping component also includes a positioning component, the positioning component is arranged on the frame and is located on one side of the lower module, wherein the positioning component includes a connecting block, the top of the connecting block has an assembly groove with two ends connected, and the positioning component also includes two supporting blocks, the two supporting blocks are arranged opposite to each other and are spaced a predetermined distance apart, and one end of the two supporting blocks is rotatably arranged in the assembly groove, and the other end passes through the top of the assembly groove.
10. The automatic crimping device for long tube products according to claim 9, wherein a spring is installed between the two support blocks.
Citation Information
Patent Citations
Pipe buckling device
CN109954791A