Operating platform for steel bar shearing machine
By designing an operating platform for steel bar cutting machines, including storage racks, conveying racks and positioning racks, the problems of waste of transportation materials, large labor occupation, low work efficiency and safety hazards of steel bar cutting machines in the existing technology are solved, and efficient and safe steel bar cutting operations are achieved.
Patent Information
- Application Number
- CN202420935672.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing steel bar cutting machines lack a reasonable operating platform at the construction site, resulting in waste of transportation materials, high labor occupation, low work efficiency, and potential risks of personnel injury and equipment damage.
An operating platform for steel bar cutting machine is designed, including storage rack, conveying rack and positioning rack. The conveying rack and positioning rack are in line and are located outside the two sides of the fracture of the cutting machine. It is used to mechanize the conveying and positioning of steel bars to improve cutting efficiency and safety.
It effectively reduces the fatigue level of the workers, saves labor, improves cutting work efficiency and accuracy of production size, avoids equipment overload and personnel injury, and ensures operation safety.
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Figure CN222659957U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical equipment, and in particular to an operating platform for a steel bar cutting machine. Background Art
[0002] As an essential machine at construction sites, the rebar cutting machine currently has no reasonable and systematic supporting operating platform, and there is no good operating plan on site. The construction basically relies on the experience of the operators. Problems such as waste of labor in transporting materials and low work efficiency often occur, and there are hidden dangers of personal injury accidents and equipment damage due to improper rebar cutting operations. The specific manifestations are: 1. At least two people are required to cooperate in transporting the raw materials of the rebar to the feeding port of the rebar cutting machine, which occupies a lot of human resources; 2. The size of the new processed parts needs to be cut according to the reference parts, which is extremely inefficient; 3. The cutting machine is stored on the ground, and the operators need to bend over to carry and process, which makes them easily fatigued and has low labor efficiency; 4. The operators are prone to cutting multiple rebars at the same time in violation of regulations. There is no safety protection at the material output end, and the processed parts are easy to splash and injure people, which can easily cause the cutting machine to overload and damage the equipment. Utility Model Content
[0003] One of the purposes of the present application is to provide an operating platform for a steel bar cutting machine, aiming to solve the problem that the cutting of existing steel bar materials is time-consuming and labor-intensive.
[0004] The technical solution of this application is:
[0005] An operating platform for a steel bar cutting machine comprises a material storage rack, a conveying rack and a positioning rack; the conveying rack and the positioning rack are in the same straight line and are respectively located outside the opposite sides of the fracture of the cutting machine; the material storage rack is arranged at one side of the conveying rack and is used to store steel bars; the conveying rack is used to convey the steel bars stored on the material storage rack to the fracture of the cutting machine for cutting; the positioning rack is used to position the steel bars to be cut.
[0006] As a technical solution of the present application, the height of the conveying frame is equal to the height of the fracture of the cutting machine, and includes two rows of first supporting legs, a conveying frame and a plurality of rollers; the two rows of the first supporting legs are installed at opposite sides of the conveying frame in parallel and at intervals along the length direction of the conveying frame; the plurality of rollers are installed at the upper part of the conveying frame at equal intervals along the length direction of the conveying frame for conveying the steel bars.
[0007] As a technical solution of the present application, the height of the storage rack is 100 mm higher than the height of the conveying rack.
[0008] As a technical solution of the present application, the storage rack includes two rows of second support legs and a support platform; the two rows of second support legs are installed in parallel and at intervals on opposite sides of the support platform along the length direction of the support platform; the support platform is used to store the steel bars.
[0009] As a technical solution of the present application, the positioning frame includes a U-shaped channel steel and two rows of third supporting legs, the U-shaped channel steel is coaxially arranged with the conveying frame, and are respectively located outside the opposite sides of the fracture of the cutting machine; the U-shaped channel steel is provided with a plurality of bayonet holes spaced in sequence along the length direction, and the bayonet holes are used for detachably plugging in the plug-in board; the two rows of the third supporting legs are respectively installed at the opposite sides of the U-shaped channel steel in parallel and spaced along the length direction of the U-shaped channel steel.
[0010] As a technical solution of the present application, the distance between two adjacent bayonet holes is 0.5 m, and the distance between the bayonet hole closest to the cutting machine and the end of the U-shaped channel steel close to the cutting machine is 1 m.
[0011] As a technical solution of the present application, the insert plate is detachably disposed in the bayonet on the U-shaped channel steel along a direction parallel to the length direction of the U-shaped channel steel.
[0012] As a technical solution of the present application, the positioning frame includes a U-shaped channel steel and two rows of third support legs. The U-shaped channel steel is coaxially arranged with the conveying frame and is respectively located outside the opposite sides of the fracture of the cutting machine; a snap-on baffle is detachably installed on the U-shaped channel steel; the two rows of third support legs are respectively and parallelly installed at opposite sides of the U-shaped channel steel along the length direction of the U-shaped channel steel.
[0013] As a technical solution of the present application, the two ends of the snap-on baffle are respectively snapped onto the opposite side walls of the U-shaped channel steel, and a threaded hole is provided on the snap-on baffle, in which a screw is threadedly connected; the screw is vertically inserted into the threaded hole, and the bottom abuts against the bottom plate of the U-shaped channel steel; a horizontal rod is vertically provided on the top of the screw.
[0014] Beneficial effects of this application:
[0015] In the operating platform for the steel bar cutting machine of the present application, the operating platform of the operating process meets the requirements of ergonomics and can effectively reduce the fatigue of the operators; the steel bar raw materials are hoisted to the storage rack by machinery, and when in use, an operator pulls the steel bar to the conveyor rack and adjusts the selected length, and pulls the steel bar to the blade of the cutting machine through a roller, which greatly saves labor; the length of the U-shaped channel steel is accurately set, which effectively improves the cutting efficiency and the accuracy of the production size; at the same time, since U-shaped channel steel is used, due to the limitations of the height and width of the U-shaped channel steel, it can effectively avoid the operators from illegally cutting the steel bars in excess of the "bundle" method, thereby improving the quality of the steel bar cutting section and the safety of the equipment; in addition, the device can effectively fix the cut steel bar workpiece by utilizing the height and width of the U-shaped channel steel, thereby preventing the possibility of "splashing" at the moment of cutting and ensuring the safety of the operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 A schematic diagram of an operating platform for a steel bar cutting machine provided in the first embodiment of the present application;
[0018] Figure 2 A schematic diagram of a snap-on baffle provided in the second embodiment of the present application;
[0019] Figure 3 A schematic diagram of a first angle of the snap-on baffle provided in the second embodiment of the present application.
[0020] Icons: 1-cutting machine; 2-rebar; 3-first supporting leg; 4-conveying frame; 5-roller; 6-second supporting leg; 7-support platform; 8-U-shaped channel steel; 9-third supporting leg; 10-insert plate; 11-snap-on baffle; 12-screw; 13-horizontal rod. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0022] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0024] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0025] In addition, in the present application, unless otherwise clearly specified and limited, the first feature being above or below the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being above, above, and above the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being below, below, and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0026] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0027] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "disposed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0028] First embodiment:
[0029] Please refer to Figure 1The present application provides an operating platform for a steel bar cutting machine, including a material storage rack, a conveying rack and a positioning rack; wherein the conveying rack and the positioning rack are on the same straight line, the two are coaxially arranged, and the two are respectively located outside the opposite sides of the fracture of the cutting machine 1; at the same time, the material storage rack is arranged at one side of the conveying rack for storing steel bars 2, which is arranged parallel to the conveying rack and is located outside the same side of the cutting machine 1 as the conveying rack; in addition, the conveying rack is used to convey the steel bars 2 stored on the material storage rack to the fracture of the cutting machine 1 for cutting; the positioning rack is used to position the steel bars 2 to be cut, so that the cutting machine 1 can cut the steel bars 2 of the required length.
[0030] Furthermore, in the present embodiment, the height of the conveying frame is equal to the height of the fracture of the cutting machine 1, and comprises two rows of first supporting legs 3, a conveying skeleton 4 and a plurality of rollers 5; wherein the two rows of first supporting legs 3 are respectively and parallelly installed at opposite sides of the conveying skeleton 4 along the length direction of the conveying skeleton 4 at intervals, for supporting the conveying skeleton 4; a plurality of rollers 5 are respectively and equally installed at the upper part of the conveying skeleton 4 along the length direction of the conveying skeleton 4 at intervals, for conveying the steel bars 2. When the steel bars 2 are placed on the conveying skeleton 4, the rollers 5 are driven to rotate by a motor, and the rollers 5 drive the steel bars 2 to move toward the direction of the positioning frame to the positioning frame, which can greatly reduce the fatigue of the staff, and can also greatly improve the automation efficiency of the device, thereby greatly improving its work efficiency; in addition, the conveying skeleton 4 adopts the structure in the prior art, which is used to support the rollers 5.
[0031] It should be noted that, in this embodiment, the height of the storage rack is 100 mm higher than that of the conveying rack. In addition, the storage rack includes two rows of second support legs 6 and a support platform 7; the two rows of second support legs 6 are installed at opposite sides of the support platform 7 in parallel and at intervals along the length direction of the support platform 7; the support platform 7 is used to store the steel bars 2.
[0032] In addition, its positioning frame includes a U-shaped channel steel 8 and two rows of third supporting legs 9. The U-shaped channel steel 8 is coaxially arranged with the conveying frame and is respectively located outside the opposite sides of the fracture of the cutting machine 1; the U-shaped channel steel 8 is provided with a plurality of bayonet holes spaced in sequence along the length direction, and the bayonet holes are used to detachably plug in the plug board 10; at the same time, the two rows of third supporting legs 9 are respectively installed at the opposite sides of the U-shaped channel steel 8 in parallel and spaced along the length direction of the U-shaped channel steel 8.
[0033] It should be noted that scale lines are provided on both sides of the upper edge of the U-shaped channel steel 8 in the length direction. The scale lines are designed according to the specification length of the steel bars 2 with a high conventional usage rate. The U-shaped channel steel 8 is opened at the corresponding vertical end thereof according to conventional lengths such as 1m, 1.5m, 2m, 2.5m, 3m, 3.5m, etc., so as to form a bayonet; therefore, the spacing between two adjacent bayonet is 0.5m, and the spacing between the bayonet closest to the cutting machine 1 and the end of the U-shaped channel steel 8 close to the cutting machine 1 is 1m. In addition, the insert plate 10 is detachably arranged in the bayonet on the U-shaped channel steel 8 along a direction parallel to the length direction of the U-shaped channel steel 8. When the steel bars 2 of different lengths that meet the requirements are to be cut, the insert plate 10 is inserted into the corresponding bayonet, and one end of the steel bar 2 is positioned, so that the steel bars 2 of different required lengths can be cut, which saves time and effort and greatly improves its work efficiency.
[0034] It should be noted that in this embodiment, the working height of the steel bar 2 cutting machine and the operating platform is between 700-1000mm, which meets the ergonomic requirements. The raw material end is integrally provided with a steel bar 2 storage rack and a conveyor rack. The conveyor rack is higher than the fracture of the steel bar 2 cutting machine 1. Rollers 5 are installed at equal intervals on the upper part. The height of the rack is 100mm greater than the conveyor rack, which is convenient for operators to take materials. The output end adopts stainless steel U-shaped channel steel 8. The U-shaped channel steel 8 opens at the vertical end according to conventional lengths such as 1m, 1.5m, 2m, 2.5m, 3m, 3.5m, etc. When cutting the required steel bars 2, insert the plug plate 10 at the opening of the corresponding length.
[0035] In summary, it can be seen that in the operating platform for the steel bar cutting machine of the present application, the operating platform of the operation process meets the requirements of ergonomics and can effectively reduce the fatigue of the operators; the raw materials of the steel bar 2 are mechanically lifted to the storage rack. When in use, an operator pulls the steel bar 2 to the conveyor rack and adjusts the selected length, and pulls the steel bar 2 to the blade of the cutting machine 1 through the roller 5, which greatly saves labor; the length of the U-shaped channel steel 8 is accurately set, which effectively improves the cutting efficiency and the accuracy of the production size; at the same time, since the U-shaped channel steel 8 is adopted, due to the limitations of the height and width of the U-shaped channel steel 8, it can effectively avoid the operators from illegally cutting the steel bars 2 in excess of the "bundle" type, thereby improving the quality of the cutting section of the steel bars 2 and the safety of the equipment; in addition, the device utilizes the height and width of the U-shaped channel steel 8 to effectively fix the cut steel bar 2 workpiece, prevents the possibility of "splashing" at the moment of cutting, and ensures the safety of the operation.
[0036] Second embodiment:
[0037] Please refer to Figure 2 , with reference Figure 3The present application provides an operating platform for a steel bar cutting machine, which has substantially the same structure as that in the first embodiment, except that a snap-on baffle 11 is used in this embodiment to replace the insert plate 10 in the first embodiment to achieve the positioning of the length of the steel bar 2 to be processed of an irregular length.
[0038] Specifically, a snap-on baffle 11 is detachably installed on the U-shaped channel steel 8, and the two ends of the snap-on baffle 11 are respectively snapped on the opposite side walls of the U-shaped channel steel 8, and a threaded hole is provided on the snap-on baffle 11, in which a screw 12 is threadedly connected; the screw 12 is vertically inserted into the threaded hole, and the bottom abuts against the bottom plate of the U-shaped channel steel 8; a horizontal rod 13 is vertically arranged on the top of the screw 12.
[0039] When it is necessary to cut steel bars 2 of different lengths that meet the requirements, the snap-on baffle 11 is snapped onto the opposite side walls of the U-shaped channel steel 8, and the snap-on baffle 11 is further fixed by inserting the screw 12. Thus, one end of the steel bar 2 can be positioned by the snap-on baffle 11, the screw 12 and the horizontal rod 13, so that steel bars 2 of different required lengths can be cut, which saves time and effort and greatly improves the work efficiency.
[0040] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An operating platform for a steel bar cutting machine, characterized in that: It includes a material storage rack, a conveying rack and a positioning rack; the conveying rack and the positioning rack are in the same straight line and are respectively located outside the opposite sides of the cutoff of the cutting machine; the material storage rack is arranged at one side of the conveying rack for storing steel bars; the conveying rack is used to convey the steel bars stored on the material storage rack to the cutoff of the cutting machine for cutting; the positioning rack is used to position the steel bars to be cut.
2. The operating platform for a steel bar cutting machine according to claim 1, characterized in that: The height of the conveying frame is equal to the height of the cutting mouth of the cutting machine, and includes two rows of first supporting legs, a conveying frame and a plurality of rollers; the two rows of the first supporting legs are installed at opposite sides of the conveying frame in parallel and at intervals along the length direction of the conveying frame; the plurality of rollers are installed at the upper part of the conveying frame at equal intervals along the length direction of the conveying frame for conveying the steel bars.
3. The operating platform for a steel bar cutting machine according to claim 1, characterized in that: The height of the storage rack is 100 mm higher than the height of the conveying rack.
4. The operating platform for a steel bar cutting machine according to claim 1, characterized in that: The storage rack includes two rows of second support legs and a support platform; the two rows of second support legs are installed at opposite sides of the support platform in parallel and at intervals along the length direction of the support platform; the support platform is used to store the steel bars.
5. The operating platform for a steel bar cutting machine according to claim 1, characterized in that: The positioning frame includes a U-shaped channel steel and two rows of third supporting legs. The U-shaped channel steel is coaxially arranged with the conveying frame and is respectively located outside the opposite sides of the fracture of the cutting machine; the U-shaped channel steel is provided with a plurality of bayonet holes spaced in sequence along the length direction, and the bayonet holes are used for detachably plugging in the plug-in board; the two rows of the third supporting legs are respectively installed at the opposite sides of the U-shaped channel steel in parallel and spaced along the length direction of the U-shaped channel steel.
6. The operating platform for a steel bar cutting machine according to claim 5, characterized in that: The distance between two adjacent bayonet holes is 0.5 m, and the distance between the bayonet hole closest to the cutting machine and the end of the U-shaped channel steel close to the cutting machine is 1 m.
7. The operating platform for a steel bar cutting machine according to claim 5, characterized in that: The inserting plate is detachably arranged in the bayonet on the U-shaped channel steel along a direction parallel to the length direction of the U-shaped channel steel.
8. The operating platform for a steel bar cutting machine according to claim 1, characterized in that: The positioning frame includes a U-shaped channel steel and two rows of third supporting legs. The U-shaped channel steel is coaxially arranged with the conveying frame and is respectively located outside the opposite sides of the fracture of the cutting machine; a snap-on baffle is detachably installed on the U-shaped channel steel; the two rows of third supporting legs are respectively and parallelly installed at opposite sides of the U-shaped channel steel along the length direction of the U-shaped channel steel.
9. The operating platform for a steel bar cutting machine according to claim 8, characterized in that: The two ends of the snap-on baffle are respectively snapped onto the opposite side walls of the U-shaped channel steel, and a threaded hole is provided on the snap-on baffle, in which a screw is threadedly connected; the screw is vertically inserted into the threaded hole, and the bottom abuts against the bottom plate of the U-shaped channel steel; a horizontal rod is vertically provided on the top of the screw.