Taper ball-end cutter

Abstract

The utility model relates to the technical field of machining, and discloses a taper ball-end cutter which comprises a fixing disc, the right side of the fixing disc is fixedly connected with a fixing column, the outer wall of the fixing column is fixedly connected with an annular cutter, the right side of the fixing column is fixedly connected with a cutter head, and the right side of the cutter head is fixedly connected with a plurality of cutter points at equal intervals. Grooves are formed in the outer walls of the multiple tool noses, multiple chip grooves are formed in the right side of the tool disc at equal intervals, a tool handle is arranged on the left side of the fixed disc, a disassembling mechanism is arranged on the right side of the tool handle, and the adjacent sides of the two rotating columns are rotationally connected to the upper side and the lower side of the tool handle correspondingly. According to the ball-end cutter, due to the fact that the annular cutter has the unequal spiral angles, efficient and stable machining can be achieved, the high-frequency resonance phenomenon occurring in the machining process is reduced, the chip discharging amount and the chip containing amount of the ball-end cutter can be increased through the multiple grooves, and the efficient machining purpose is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a taper ball-end cutter. Background Art

[0002] As a unique tool, ball end cutters play an important role in milling machines with their unique structure and excellent performance. The name of the ball end cutter comes from the spherical design of the cutter head, which enables the ball end cutter to easily handle various complex curved surfaces and arc grooves during milling. The design principle of the ball end cutter is based on the needs of milling processing. The cutter head adopts a spherical design to achieve precise milling of complex curved surfaces. This design makes the ball end cutter highly adaptable and has a wide range of application prospects in the field of milling.

[0003] Existing ball-end cutters generally need to move on curved and circular surfaces, so their cutting efficiency may be low and they cannot cope well with high-speed cutting with large chip removal, which reduces the working efficiency of the ball-end cutter. Therefore, a tapered ball-end cutter is proposed to solve the above problem. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a tapered ball-end cutter, aiming to improve the problem that the working efficiency of the ball-end cutter is reduced due to the inability to cope with the situation of high-speed cutting with large chip removal.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tapered ball end cutter, comprising a fixed plate, a fixed column is fixedly connected to the right side of the fixed plate, an annular tool is fixedly connected to the outer wall of the fixed column, a cutter disc is fixedly connected to the right side of the fixed column, a plurality of tool tips are equidistantly fixedly connected to the right side of the cutter disc, grooves are provided on the outer walls of the plurality of tool tips, a plurality of chip grooves are equidistantly provided on the right side of the cutter disc, a tool handle is provided on the left side of the fixed plate, and a disassembly mechanism is provided on the right side of the tool handle.

[0006] As a further description of the above technical solution:

[0007] The disassembly mechanism includes a rotating column and a rotating assembly, the adjacent sides of the two rotating columns are respectively rotatably connected to the upper and lower sides of the knife handle, the rotating assembly is arranged on the left side of the fixed disk, the opposite side of the rotating column is fixedly connected with a locking plate, the adjacent sides of the two locking plates are fixedly connected with a clamping block, the upper and lower sides of the fixed disk are provided with clamping grooves, and the adjacent sides of the two clamping blocks are respectively clamped with the corresponding clamping grooves.

[0008] As a further description of the above technical solution:

[0009] The rotating assembly includes a threaded column, the left side of the fixed plate is fixedly connected with the threaded column, the middle part of the right side of the tool handle is provided with a threaded groove, the left end of the threaded column is threadedly connected to the threaded groove, and the right side of the outer wall of the tool handle is fixedly connected with a sealing ring.

[0010] As a further description of the above technical solution:

[0011] The outer walls of the two engaging blocks are both fixedly connected with rubber rings.

[0012] As a further description of the above technical solution:

[0013] The diameter of the tool handle is greater than the diameter of the annular tool.

[0014] As a further description of the above technical solution:

[0015] The outer wall of the annular cutter is provided with Balzers AN coating.

[0016] As a further description of the above technical solution:

[0017] A hook is fixedly connected to the left side of the knife handle, and a curved surface is arranged on the left side of the outer wall of the knife handle.

[0018] As a further description of the above technical solution:

[0019] An indication mark is fixedly connected to the front side of the fixing plate.

[0020] As a further description of the above technical solution:

[0021] A rubber sleeve is fixedly installed on the middle part of the outer wall of the knife handle.

[0022] As a further description of the above technical solution:

[0023] The rotation direction of the plurality of chip removal grooves is right-hand spiral, and the rotation direction of the annular tool is right-hand spiral.

[0024] The utility model has the following beneficial effects:

[0025] 1. In the utility model, the unequal helix angles of the annular tool can achieve high-efficiency and stable processing, which reduces the high-frequency resonance phenomenon that occurs during processing. The ball-end tool can increase the amount of cutting and the amount of cutting through multiple grooves, thereby achieving the purpose of efficient processing.

[0026] 2. In the utility model, the two locking plates are rotated to separate the engaging block from the engaging groove, and then the fixing plate is rotated to separate the threaded column from the threaded groove, thereby facilitating the disassembly and replacement of the cutter head, thereby improving the flexibility of the ball-end cutter. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 A three-dimensional diagram of a tapered ball-end cutter proposed by the utility model;

[0028] Figure 2 A side view of a tapered ball-end cutter proposed by the utility model;

[0029] Figure 3 The utility model is a schematic diagram of a disassembly mechanism of a tapered ball-end cutter.

[0030] Legend:

[0031] 1. Fixed plate; 2. Disassembly mechanism; 201. Rotating column; 202. Locking plate; 203. Engaging block; 204. Engaging groove; 205. Threaded column; 206. Threaded groove; 3. Fixed column; 4. Annular tool; 5. Cutter disc; 6. Cutter tip; 7. Groove; 8. Chip groove; 9. Sealing ring; 10. Cutter handle; 11. Rubber sleeve; 12. Hook; 13. Indicator mark; 14. Rubber ring. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Reference Figure 1 and Figure 3 The utility model provides an embodiment: a tapered ball-end cutter, comprising a fixed disc 1, a fixed column 3 is fixedly connected to the right side of the fixed disc 1, an annular cutter 4 is fixedly connected to the outer wall of the fixed column 3, a cutter disc 5 is fixedly connected to the right side of the fixed column 3, a plurality of cutter tips 6 are fixedly connected to the right side of the cutter disc 5 at equal intervals, a groove 7 is provided on the outer wall of the plurality of cutter tips 6, a plurality of chip removal grooves 8 are provided at equal intervals on the right side of the cutter disc 5, a tool handle 10 is provided on the left side of the fixed disc 1, and a disassembly mechanism 2 is provided on the right side of the tool handle 10;

[0034] Specifically, the annular tool 4 is fixed by the outer wall of the fixed column 3. The key to this design is that there are unequal helix angles between the fixed column 3 and the annular tool 4. This innovation makes the processing process more efficient and stable. In the traditional processing process, the high-frequency resonance phenomenon often leads to a decrease in processing accuracy and may even affect the safe operation of the processing equipment. By setting unequal helix angles between the fixed column 3 and the annular tool 4, the occurrence of this phenomenon can be effectively reduced, thereby ensuring the smooth progress of the processing process. In addition, in order to further improve the processing efficiency, the design also sets a plurality of grooves 7 on the annular tool 4. These grooves 7 can increase the chip removal and chip capacity of the ball head cutter, so that the processing process can be carried out more efficiently. During the processing process, the timely discharge of debris is also an important factor affecting the processing efficiency. To this end, the designer sets a plurality of chip removal grooves 8 on the surface of the annular tool 4 to facilitate the smooth discharge of debris.

[0035] Reference Figure 1 and Figure 2 The disassembly mechanism 2 includes a rotating column 201 and a rotating assembly. The adjacent sides of the two rotating columns 201 are respectively rotatably connected to the upper and lower sides of the handle 10. The rotating assembly is arranged on the left side of the fixed disk 1. The opposite sides of the rotating columns 201 are fixedly connected with a locking plate 202. The adjacent sides of the two locking plates 202 are fixedly connected with a clamping block 203. The upper and lower sides of the fixed disk 1 are provided with a clamping groove 204. The adjacent sides of the two clamping blocks 203 are respectively engaged with the corresponding clamping grooves 204; the rotating assembly includes a threaded column 205. The left side of the fixed disk 1 is fixedly connected with the threaded column 205. The middle part of the right side of the handle 10 is provided with a threaded groove 206. The left end of the threaded column 205 is threadedly connected to the threaded groove 206. The right side of the outer wall of the handle 10 is fixedly connected with a sealing ring 9.

[0036] Specifically, the rotation control of the rotating column 201 is achieved by flipping the two locking plates 202. During this operation, the engaging block 203 is fixed on one side of the two locking plates 202 and plays a key role. Its task is to disengage the corresponding engaging groove 204. The purpose of this operation step is to rotate the fixed disk 1. When the fixed disk 1 rotates, the threaded column 205 is separated from the threaded groove 206 on the right side of the tool handle 10. This separation process is necessary because it allows the tool handle 10 to be completely separated from the fixed disk 1, which makes the disassembly and replacement of the cutter head very convenient, thereby improving the flexibility of the ball-end cutter.

[0037] Reference Figure 1 , Figure 2 and Figure 3The outer walls of the two engaging blocks 203 are fixedly connected with rubber rings 14; the diameter of the handle 10 is larger than the diameter of the annular cutter 4; the outer wall of the annular cutter 4 is provided with Balzers AN coating; the left side of the handle 10 is fixedly connected with a hook 12, and the left side of the outer wall of the handle 10 is provided with an arc surface;

[0038] Specifically, the rubber ring 14 improves the engagement effect between the engagement block 203 and the engagement groove 204 , the Balzers AN paint increases the service life of the annular cutter 4 , and the hook 12 facilitates the storage of the ball-end cutter.

[0039] Reference Figure 1 , an indicator mark 13 is fixedly connected to the front side of the fixed disk 1; the rotation direction of the plurality of chip removal grooves 8 is right-hand spiral, and the rotation direction of the annular tool 4 is right-hand spiral; a rubber sleeve 11 is fixedly installed in the middle of the outer wall of the tool handle 10;

[0040] Specifically, the indicator mark 13 makes it easy to install the ball knife, and the rubber sleeve 11 increases the static friction of the knife handle 10, thereby facilitating use.

[0041] Working principle: The annular tool 4 fixed by the outer wall of the fixed column 3 and the unequal helix angles of the fixed column 3 enable efficient and smooth processing, thereby reducing the high-frequency resonance phenomenon during processing, and the multiple grooves 7 enable the ball-end cutter to increase the chip removal and cutting capacity to achieve the purpose of efficient processing, and the multiple chip removal grooves 8 facilitate the discharge of debris, and by flipping the two locking plates 202, the locking blocks 203 fixed on one side of the two locking plates 202 are respectively disengaged from the corresponding locking grooves 204 when the rotating column 201 rotates, and then the fixed disk 1 is rotated to separate the threaded column 205 from the threaded groove 206 on the right side of the tool handle 10, and then the tool handle 10 is separated from the fixed disk 1, making it easy to disassemble and replace the tool head, thereby improving the flexibility of the ball-end cutter.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tapered ball end cutter, comprising a fixed plate (1), characterized in that: A fixed column (3) is fixedly connected to the right side of the fixed disk (1), an annular cutter (4) is fixedly connected to the outer wall of the fixed column (3), a cutter disc (5) is fixedly connected to the right side of the fixed column (3), a plurality of cutter tips (6) are fixedly connected to the right side of the cutter disc (5) at equal intervals, the outer walls of the plurality of cutter tips (6) are each provided with a groove (7), a plurality of chip removal grooves (8) are evenly spaced on the right side of the cutter disc (5), a tool handle (10) is provided on the left side of the fixed disk (1), a disassembly mechanism (2) is provided on the right side of the tool handle (10), and the disassembly mechanism (2) comprises The invention comprises a rotating column (201) and a rotating assembly, wherein adjacent sides of the two rotating columns (201) are respectively rotatably connected to the upper and lower sides of the knife handle (10), and the rotating assembly is arranged on the left side of the fixed disk (1). The opposite sides of the rotating columns (201) are fixedly connected with locking plates (202), and adjacent sides of the two locking plates (202) are fixedly connected with engaging blocks (203). The upper and lower sides of the fixed disk (1) are provided with engaging grooves (204), and adjacent sides of the two engaging blocks (203) are respectively engaged with the corresponding engaging grooves (204).

2. The tapered ball end cutter according to claim 1, characterized in that: The rotating assembly comprises a threaded column (205), the left side of the fixed disk (1) is fixedly connected to the threaded column (205), the middle part of the right side of the tool handle (10) is provided with a threaded groove (206), the left end of the threaded column (205) is threadedly connected to the threaded groove (206), and the right side of the outer wall of the tool handle (10) is fixedly connected to a sealing ring (9).

3. The tapered ball end cutter according to claim 1, characterized in that: The outer walls of the two engaging blocks (203) are both fixedly connected with rubber rings (14).

4. The tapered ball end cutter according to claim 1, characterized in that: The diameter of the tool handle (10) is greater than the diameter of the annular tool (4).

5. The tapered ball end cutter according to claim 1, characterized in that: The outer wall of the annular cutter (4) is provided with Balzers AN coating.

6. The tapered ball end cutter according to claim 1, characterized in that: A hook (12) is fixedly connected to the left side of the knife handle (10), and a curved surface is provided on the left side of the outer wall of the knife handle (10).

7. The tapered ball end cutter according to claim 1, characterized in that: An indicator mark (13) is fixedly connected to the front side of the fixed plate (1).

8. The tapered ball end cutter according to claim 1, characterized in that: A rubber sleeve (11) is fixedly mounted on the middle portion of the outer wall of the knife handle (10).

9. The tapered ball end cutter according to claim 1, characterized in that: The rotation direction of the plurality of chip removal grooves (8) is right-handed, and the rotation direction of the annular tool (4) is right-handed.

Images