Pipe fitting surface treatment device

By designing a pipe fitting surface treatment device including adjustment mechanism, buffer reset assembly and moving assembly, the blind spot problem of elbow-shaped pipe fittings is solved, efficient grinding of pipe fittings of different shapes is achieved, and processing efficiency is improved.

CN222661014UActive Publication Date: 2025-03-25ZHEJIANG XILIQI TECH
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420768704.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-25
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing pipe fitting surface treatment devices are prone to sanding blind spots when grinding elbow-shaped pipe fittings, resulting in low processing efficiency and requiring secondary grinding or manual grinding.

Method used

A pipe fitting surface treatment device is designed, including a processing table, an adjustment mechanism, a buffer reset assembly and a moving assembly. The adjustment mechanism and a buffer reset assembly ensure that the grinding assembly always comes into contact with the main surface of the pipe fitting. The mobile assembly cooperates with the clamping assembly to facilitate clamping and rotating the pipe fittings, achieving sufficient grinding treatment.

Benefits of technology

This device can effectively avoid blind grinding angles and improve the efficiency of surface treatment of pipe fittings. It is suitable for pipe fittings of different shapes without subsequent secondary grinding, which significantly improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222661014U_ABST
    Figure CN222661014U_ABST
Patent Text Reader

Abstract

The utility model discloses a pipe fitting surface treatment device which comprises a machining table and a pipe fitting body, an adjusting mechanism is arranged in the middle of the machining table, a buffering reset assembly is arranged below the adjusting mechanism and provided with a polishing assembly through a rotating assembly, moving assemblies are symmetrically arranged at the two ends of the machining table, and vertical plates are fixedly arranged on the moving assemblies. A motor is arranged on the vertical plate and provided with a clamping assembly through a rotating assembly, the clamping assembly is matched with the pipe fitting body, the rotating assembly on the motor is the same as the rotating assembly below the buffering reset assembly in structure, and supporting legs are fixedly arranged at the bottom end of the machining table. According to the pipe fitting polishing device, it can be guaranteed that in the polishing process of a pipe fitting body, the polishing assembly can make contact with and be attached to the outer surface of the pipe fitting body all the time, then sufficient polishing can be guaranteed, the situation of polishing dead angles is avoided, the elbow-shaped pipe fitting body can be polished, the practicability of the device is improved, follow-up secondary polishing and other operations are not needed, and the polishing efficiency is improved. And the grinding efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of pipe fitting processing, in particular to a pipe fitting surface treatment device. Background Art

[0002] Surface treatment is a process method that artificially forms a surface layer on the surface of the base material with mechanical, physical and chemical properties different from those of the base material. The purpose of surface treatment is to meet the corrosion resistance, wear resistance, decoration or other special functional requirements of the product. For metal pipe fittings, our more common surface treatment method is mechanical grinding. Surface treatment is also required during the production and processing of pipe fittings.

[0003] However, the existing pipe surface treatment devices have certain defects in actual use. When grinding the pipes, due to the different shapes of the pipes, there are straight and elbow shapes. When grinding the elbow pipes, it is easy to have grinding dead corners, which requires secondary grinding or manual grinding, affecting the processing efficiency and further affecting the subsequent processing. Utility Model Content

[0004] The purpose of the utility model is to provide a pipe surface treatment device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe surface treatment device, comprising a processing table and a pipe body, an adjusting mechanism is provided in the middle of the processing table, a buffer reset assembly is provided under the adjusting mechanism, the buffer reset assembly is provided with a grinding assembly through a rotating assembly, moving assemblies are symmetrically provided at both ends of the processing table, a vertical plate is fixedly provided on the moving assembly, a motor is provided on the vertical plate, the motor is provided with a clamping assembly through the rotating assembly, the clamping assembly matches the pipe body, the rotating assembly on the motor has the same structure as the rotating assembly under the buffer reset assembly, and a support leg is fixedly provided at the bottom end of the processing table.

[0006] Preferably, in order to facilitate the adjustment of the distance between the grinding assembly and the pipe body and to move the grinding assembly to facilitate the grinding operation, the adjustment mechanism includes a hydraulic telescopic rod equidistantly arranged on the processing table, a lifting plate is provided at the output end of the hydraulic telescopic rod, a linear guide device is symmetrically provided under the lifting plate, and a guide slider is slidably matched on the linear guide device.

[0007] Preferably, in order to ensure that the grinding assembly can always be in contact with the surface of the pipe body, and thus ensure sufficient and thorough grinding, the buffer reset assembly includes a movable plate arranged between two guide rail sliders, a guide telescopic rod is provided in the middle of the bottom end of the movable plate, a spring is provided on the outside of the guide telescopic rod, and the bottom end of the guide telescopic rod is connected to the rotating assembly.

[0008] Preferably, in order to ensure that the grinding assembly is in close contact with the pipe body and ensure the grinding effect, the rotating assembly includes a rectangular block fixedly connected to the bottom end of the guide telescopic rod, and a rotating ball is rotatably provided in the middle of the bottom end of the rectangular block, and the rotating ball is connected to the grinding assembly.

[0009] Preferably, in order to facilitate grinding of the pipe body, the grinding assembly includes a grinding block connected to the bottom end of the rotating ball, and the inner arc surface of the grinding block is provided with a grinding belt matching the pipe body.

[0010] Preferably, in order to facilitate the movement with the clamping assembly and to facilitate the clamping and fixing of the pipe body, the moving assembly includes slide grooves symmetrically opened at both ends of the processing table, and a sliding block is provided in the slide groove through an electric push rod, and the two sliding blocks at the same end are fixedly connected to the vertical plate.

[0011] Preferably, in order to fix the pipe body and facilitate subsequent rotation and grinding operations, the clamping assembly includes a rotating plate connected to the rectangular block on the rotating assembly, a plug-in rod is provided on the side wall of the rotating plate, and a rubber sleeve is provided on the outside of the plug-in rod, wherein the output end of the motor is fixedly connected to the rotating ball of the rotating assembly.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] (1) The adjustment mechanism is provided to cooperate with the buffer reset component and the rotating component to ensure that during the grinding process of the pipe body, the grinding component can always be in contact with the outer surface of the pipe body, thereby ensuring sufficient grinding and avoiding the occurrence of grinding dead corners. The elbow-shaped pipe body can also be ground, thereby improving the practicality of the device, eliminating the need for subsequent secondary grinding and other operations, and improving the grinding efficiency;

[0014] (2) The movable component cooperates with the clamping component to conveniently clamp the pipe body, and can be conveniently moved and adjusted. The rotating component can be used to clamp different pipe bodies, which is convenient for subsequent grinding. At the same time, it can be slowly rotated during grinding, and the grinding component can be used to ensure that it is fully ground, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a pipe surface treatment device proposed by the utility model;

[0016] Figure 2 This is a structural schematic diagram of an adjustment mechanism and a grinding assembly in a pipe surface treatment device proposed by the utility model;

[0017] Figure 3 It is a partial structural schematic diagram of an adjusting mechanism and a grinding component in a pipe surface treatment device proposed by the utility model;

[0018] Figure 4 It is a partial structural schematic diagram of a processing table in a pipe surface treatment device proposed by the utility model;

[0019] Figure 5 The utility model provides a schematic structural diagram of a moving component and a clamping component in a pipe surface treatment device.

[0020] Figure 6 The utility model is a schematic structural diagram of a pipe body in a pipe surface treatment device.

[0021] In the figure: 1. processing table; 2. outriggers; 3. hydraulic telescopic rod; 4. lifting plate; 5. linear guide device; 6. vertical plate; 7. motor; 8. slide; 9. guide slider; 10. moving plate; 11. grinding block; 12. grinding belt; 13. guide telescopic rod; 14. spring; 15. rectangular block; 16. rotating ball; 17. rotating plate; 18. plug-in rod; 19. rubber sleeve; 20. electric push rod; 21. sliding block; 22. pipe fitting body. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 6 The utility model provides an embodiment: a pipe surface treatment device, comprising a processing table 1 for grinding the surface of a pipe body 22, the shape of which can be Figure 6 As shown, it can also be a straight type, a 45° elbow or a 90° elbow, which can be polished, and the pipe body 22 can be used in power plant desulfurization and denitrification, petrochemical equipment, coal chemical industry, environmental protection, seawater desalination, water treatment, offshore platforms, nuclear energy and other industries. It is a relatively mature technology and will not be described here. In order to ensure the stability of the processing table 1, a support leg 2 is welded at its bottom, and a fixed support foot that increases friction is welded at the bottom of the support leg 2 to ensure stability.

[0024] See also Figure 1-Figure 6In order to facilitate the sufficient polishing of the outer surface of the pipe body 22 to avoid dead angles and adapt to the processing of pipe bodies 22 of different shapes to improve practicality, the processing table 1 is equidistantly and vertically installed with hydraulic telescopic rods 3 of the adjustment mechanism, and the top of the hydraulic telescopic rod 3 (i.e., the output end) is jointly installed with a lifting plate 4, and the bottom of the lifting plate 4 is installed with two sets of linear guide devices 5, and the linear guide device 5 is slidably matched with a guide slider 9 (which can be driven by a linear motor or can be reciprocated by a reciprocating screw rod to achieve reciprocating movement of the guide slider 9, which is a relatively mature technology and will not be described in detail here), and the two guide sliders A movable plate 10 of a buffer reset assembly is fixedly installed between the blocks 9 by bolts, a guide telescopic rod 13 is vertically installed in the middle of the bottom end of the movable plate 10, a spring 14 is sleeved on the outside of the guide telescopic rod 13, and a rotating ball 16 of a rotating assembly is installed at the bottom, and a rectangular block 15 can be fixedly installed on the top of the grinding block 11 of the grinding assembly by bolts, and an empty groove is opened on the top of the rectangular block 15 to facilitate the rotation of the rotating ball 16, and a grinding belt 12 is bonded to the inner arc surface of the grinding block 11, which can facilitate the grinding operation of the pipe body 22, and can always contact and fit with its outer surface during the grinding process to ensure the grinding effect and avoid grinding dead corners.

[0025] See also Figure 1-Figure 6 In order to facilitate the clamping and fixing of the pipe body 22 and to rotate it for the convenience of grinding operation, slide grooves 8 of the moving components are provided at both ends of the processing table 1, and a sliding block 21 is arranged inside the slide groove 8 through an electric push rod 20, which can slide back and forth in the slide groove 8, and a vertical plate 6 is fixedly arranged between the two sliding blocks 21 at the same end, and a through hole is opened on the vertical plate 6 for convenient installation of the motor 7, and the output end of the motor 7 is fixedly connected to the rotating ball 16 of the rotating component through a coupling, and a rectangular block 15 of the rotating component is also welded to one side wall of the transfer plate 17 in the clamping component (the same structure as the rectangular block 15 on the grinding block 11), and a plug-in rod 18 is horizontally welded to the other side wall of the transfer plate 17, which can facilitate the plug-in of the two ends of the pipe body 22, and a rubber sleeve 19 is bonded to the outside of the plug-in rod 18 to avoid hard contact.

[0026] Working principle: When the utility model is in use, the pipe body 22 to be processed is first plugged and fixed with the plug-in rod 18 at one end, and is initially fixed under the action of the rubber sleeve 19, and then the electric push rod 20 is retracted, and the sliding block 21 slides in the slide groove 8, and the two vertical plates 6 are brought closer to each other. During the movement, the inclination angle of the rotating plate 17 at the other end can be adjusted by rotating the rotating ball 16 and the rectangular block 15, so that the other end of the pipe body 22 can be plugged in conveniently (when it is a straight line, the two rotating plates 17 are kept in a horizontal state). After the adjustment is completed, the movement continues, and the other end can be plugged and fixed, thereby completing the fixation of the pipe body 22. At this time, the hydraulic telescopic rod 3 is retracted, and the lifting plate 4 moves downward. At this time, the grinding belt 12 under the grinding block 11 is in contact with the pipe body 2 2 outer surface, as it continues to move downward, an upward squeezing force is generated on it, and the guide telescopic rod 13 and the spring 14 shrink accordingly to store potential energy. At this time, the motor 7 works to drive the rotating plate 17 to rotate, and then the pipe body 22 can be slowly rotated. At this time, the pipe body 22 can be polished by the polishing belt 12. At this time, the linear guide device 5 works to drive the guide slider 9 and the moving plate 10 to move slowly, and then the polishing block 11 and the polishing belt 12 can be moved, and then the outer surface of the pipe body 22 can be polished. Due to the guide telescopic rod 13 and the spring 14, as well as the rotating ball 16 and the rectangular block 15, it can be ensured that during the mobile polishing process, it can always be in contact with the surface of the pipe body 22, thereby ensuring that the polishing is fully and evenly, and avoiding the existence of polishing dead angles.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A pipe surface treatment device, comprising a processing table (1) and a pipe body (22), characterized in that: An adjustment mechanism is provided in the middle of the processing table (1), a buffer reset assembly is provided below the adjustment mechanism, the buffer reset assembly is provided with a grinding assembly via a rotating assembly, moving assemblies are symmetrically provided at both ends of the processing table (1), a vertical plate (6) is fixedly provided on the moving assembly, a motor (7) is provided on the vertical plate (6), the motor (7) is provided with a clamping assembly via a rotating assembly, the clamping assembly matches the pipe body (22), the rotating assembly on the motor (7) has the same structure as the rotating assembly under the buffer reset assembly, and a support leg (2) is fixedly provided at the bottom end of the processing table (1).

2. A pipe surface treatment device according to claim 1, characterized in that: The adjustment mechanism comprises hydraulic telescopic rods (3) equidistantly arranged on a processing table (1); a lifting plate (4) is provided at the output end of the hydraulic telescopic rod (3); a linear guide device (5) is symmetrically provided below the lifting plate (4); and a guide slider (9) is slidably fitted on the linear guide device (5).

3. A pipe surface treatment device according to claim 2, characterized in that: The buffer reset assembly comprises a movable plate (10) arranged between two guide rail sliders (9), a guide telescopic rod (13) is arranged in the middle of the bottom end of the movable plate (10), a spring (14) is sleeved on the outside of the guide telescopic rod (13), and the bottom end of the guide telescopic rod (13) is connected to the rotating assembly.

4. A pipe surface treatment device according to claim 3, characterized in that: The rotating assembly comprises a rectangular block (15) fixedly connected to the bottom end of the guide telescopic rod (13); a rotating ball (16) is rotatably provided in the middle of the bottom end of the rectangular block (15); and the rotating ball (16) is connected to the polishing assembly.

5. A pipe surface treatment device according to claim 4, characterized in that: The grinding assembly comprises a grinding block (11) connected to the bottom end of a rotating ball (16), and a grinding belt (12) matching the pipe body (22) is provided on the inner arc surface of the grinding block (11).

6. A pipe surface treatment device according to claim 5, characterized in that: The moving assembly comprises a slide groove (8) symmetrically arranged at two ends of the processing table (1), a sliding block (21) is arranged in the slide groove (8) via an electric push rod (20), and two sliding blocks (21) at the same end are fixedly connected to the vertical plate (6).

7. A pipe surface treatment device according to claim 6, characterized in that: The clamping assembly comprises a rotating plate (17) connected to a rectangular block (15) on a rotating assembly, a plug-in rod (18) is provided on a side wall of the rotating plate (17), a rubber sleeve (19) is sleeved on the outside of the plug-in rod (18), and the output end of the motor (7) is fixedly connected to a rotating ball (16) of the rotating assembly.

Citation Information

Cited By

  • Measuring device for pipe fitting and measuring method thereof

    CN121112890A