Multifunctional maintenance device for mechanical equipment
By designing a multifunctional mechanical equipment maintenance device, using automated reciprocating movement, grinding mechanism and lubrication homogenization sheet, the error and noise problems of the mechanical equipment during the transmission process are solved, and the operating accuracy, stability and quality of the equipment are improved.
Patent Information
- Application Number
- CN202420961644.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-07
AI Technical Summary
There are errors in mechanical equipment during transmission, which reduces the operating accuracy and stability of the equipment. At the same time, noise problems also affect the operating quality of the equipment.
A multi-functional maintenance device is designed, including an automated reciprocating motion system, grinding mechanism and lubricating homogenization sheet. The equipment maintenance is quickly completed through automatic reciprocating motion, grinding removes surface rust and burrs, and the lubricating homogenization sheet ensures uniform distribution of lubricating oil.
It improves the efficiency and accuracy of equipment maintenance, reduces the labor intensity of manual operation, reduces the wear and failure rate of equipment, and extends the service life of the equipment.
Smart Images
Figure CN222661196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment maintenance, in particular to a multifunctional maintenance device for mechanical equipment. Background Art
[0002] In modern industrial production, the operating status and life of mechanical equipment have an important impact on the production efficiency and cost of enterprises. Regular maintenance and upkeep of mechanical equipment is an important means to ensure the normal operation of the equipment and extend the life of the equipment. However, errors exist in mechanical equipment, which reduces the operating accuracy and stability of the equipment, and the noise during the transmission process reduces the operating quality of the equipment. Therefore, those skilled in the art provide a multifunctional maintenance device for mechanical equipment to solve the problems raised in the above background technology. Summary of the invention
[0003] The purpose of the utility model is to provide a multifunctional maintenance device for mechanical equipment to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A multifunctional maintenance device for mechanical equipment, comprising a maintenance frame body, a first stroke sliding groove, a cooling mechanism, an electric stroke sliding groove, a sliding block, a first rotating shaft, a first transmission gear, a transmission motor, a second gear, a second rotating shaft, a first limiting shaft, a ball rotating shaft, a lubrication homogenizing plate, a second limiting shaft, a conveying mechanism, a conveying crawler, a grinding mechanism, a grinding motor, a grinding roller shaft, a grinding plate, a grinding plate limiting piece, a lubricating oil storage box, a material inlet, and an oil outlet. The front middle groove of the maintenance frame body is provided with a first stroke sliding groove, the front upper left side of the maintenance frame body is provided with a cooling mechanism, the bottom groove of the first stroke sliding groove is provided with an electric stroke sliding groove, the inner side surface of the electric stroke sliding groove is provided with a sliding block, the front middle of the sliding block is penetrated by a first rotating shaft, the rear end outer side surface of the first rotating shaft is provided with a first transmission gear, the front middle connection of the first rotating shaft is provided with a transmission motor, and the first transmission A second gear is provided at the right engaging part of the gear, and a second rotating shaft is provided on the inner surface of the second gear. A first limiting shaft is respectively provided on the outer surface of the front side of the first rotating shaft and the outer surface of the front side of the second rotating shaft on the right surface of the front end of the maintenance frame body, a ball rotating shaft is provided on the rear surface of the second rotating shaft, a lubricating homogenizing plate is provided on the middle outer surface of the ball rotating shaft, and a second limiting shaft is respectively provided on the outer surface of the front and rear ends of the lubricating homogenizing plate on the outer surface of the ball rotating shaft. A conveying mechanism is provided on the lower inner side of the maintenance frame body, and a conveying crawler is provided at the inner connection of the conveying mechanism, a grinding plate is provided on the outer surface of the lower end of the grinding roller shaft, and grinding plate limiting parts are provided on the upper and lower ends of the grinding plate on the outer surface of the grinding roller shaft, a lubricating oil storage box is provided at the left opening on the top of the maintenance frame body, a feeding port is provided at the upper opening on the left end of the lubricating oil storage box, and an oil outlet is provided at the middle opening at the bottom end of the lubricating oil storage box.
[0006] Preferably, a grinding mechanism is provided at the middle opening at the top of the maintenance frame body, a grinding motor is provided at the middle connection at the top of the grinding mechanism, and a grinding roller is provided at the middle connection at the bottom of the grinding motor that runs through the interior of the maintenance frame body.
[0007] Compared with the prior art, the beneficial effects of the utility model are:
[0008] 1. Through automated reciprocating motion, the device can quickly complete the maintenance work of the equipment and improve work efficiency. The first stroke sliding groove is located at the middle slot at the front end of the maintenance frame body, which is used to guide the linear reciprocating motion of the sliding block. The inner surface of the sliding groove is processed to reduce friction and improve the sliding smoothness of the sliding block. The sliding block is driven to move along the first stroke sliding groove. A guide rail is arranged inside the electric stroke sliding groove to guide the movement of the sliding block, so that the sliding block is responsible for transmitting force and motion during the maintenance process. The sliding block is usually made of wear-resistant material to reduce friction and wear. The first rotating shaft is used to connect the first transmission gear and the transmission motor to convert the rotational motion of the motor into the reciprocating motion of the gear. The first transmission gear is connected to the first rotating shaft and transmits the rotational motion of the transmission motor. The second gear and the transmission motor provide power for the maintenance device and are responsible for driving the entire device to perform reciprocating motion. The transmission motor usually adopts an AC or DC motor with sufficient power and torque to drive the entire device. The second gear meshes with the first transmission gear to transmit the motion to the second rotating shaft. The second rotating shaft is used to connect the second gear and the first limiting shaft to transmit the motion to the limiting part of the maintenance device. Through automated reciprocating motion, the device can quickly complete the maintenance work of the equipment, improve work efficiency, and reduce the workload of manual operation. Using this device for equipment maintenance can reduce the labor intensity of the operator, reduce fatigue, and improve work comfort. Since the maintenance device adopts a precise mechanical structure, it can ensure the accuracy and consistency of the maintenance operation and improve the equipment maintenance effect.
[0009] 2. The grinding mechanism is an important part of the maintenance device, which is responsible for grinding the equipment or parts to remove surface rust, burrs or paint layers. The grinding mechanism usually includes grinding motors, grinding rollers, grinding discs and limit devices. The grinding motor provides power for the grinding mechanism and transmits the power to the grinding rollers through the transmission mechanism. The grinding motor usually adopts AC or DC motors with sufficient power and torque to drive the grinding rollers. The grinding rollers convert the rotational motion of the grinding motor into the grinding motion of the grinding discs. One end of the roller is connected to the grinding motor and the other end is connected to the grinding disc. The grinding disc is the main working part of the grinding mechanism and is responsible for grinding the equipment or parts. The grinding disc is usually composed of abrasives, binders and substrates, and has high hardness and wear resistance. The grinding disc limiter is responsible for limiting the swing amplitude and height of the grinding disc to ensure the accuracy and safety of the grinding operation. The limiter usually adopts bearings, springs, screws and other components, which are adjusted as needed. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 The present invention is a structural schematic diagram of a multifunctional maintenance device for mechanical equipment.
[0011] Figure 2 The present invention is a structural schematic diagram of a gear transmission mechanism in a multifunctional maintenance device for mechanical equipment.
[0012] Figure 3 The diagram is a structural diagram of a limit bearing in a multifunctional maintenance device for mechanical equipment.
[0013] Figure 4 It is an exploded schematic diagram of the grinding mechanism in a multifunctional maintenance device of mechanical equipment.
[0014] Figure 5 The present invention is a schematic diagram of the structure of a lubrication mechanism in a multifunctional maintenance device for mechanical equipment, viewed from above.
[0015] In the figure: 1-maintenance frame body, 2-first stroke sliding groove, 3-cooling mechanism, 4-electric stroke sliding groove, 5-sliding block, 6-first rotating shaft, 7-first transmission gear, 8-transmission motor, 9-second gear, 10-second rotating shaft, 11-first limiting shaft, 12-ball rotating shaft, 13-lubricating homogenizing plate, 14-second limiting shaft, 15-conveying mechanism, 16-conveying crawler, 17-grinding mechanism, 18-grinding motor, 19-grinding roller, 20-grinding plate, 21-grinding plate limiting member, 22-lubricating oil storage box, 23-feeding port, 24-oil outlet. DETAILED DESCRIPTION
[0016] In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with the specific implementation methods. In the description of the utility model, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense, for example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0017] See also Figures 1 to 5In the embodiment of the utility model, a multifunctional maintenance device for mechanical equipment includes a maintenance frame body 1, a first stroke sliding groove 2, a cooling mechanism 3, an electric stroke sliding groove 4, a sliding block 5, a first rotating shaft 6, a first transmission gear 7, a transmission motor 8, a second gear 9, a second rotating shaft 10, a first limiting shaft 11, a ball rotating shaft 12, a lubricating homogenizing sheet 13, a second limiting shaft 14, a conveying mechanism 15, a conveying crawler 16, a grinding mechanism 17, a grinding motor 18, a grinding roller shaft 19, a grinding sheet 20, a grinding sheet limiting member 21, a lubricating oil storage box 22, a material inlet 23, and an oil outlet 24. The front middle groove of the maintenance frame body 1 is provided with a first stroke sliding groove 2, the front upper left side of the maintenance frame body 1 is provided with a cooling mechanism 3, the bottom end groove of the first stroke sliding groove 2 is provided with an electric stroke sliding groove 4, the inner surface of the electric stroke sliding groove 4 is provided with a sliding block 5, the front middle of the sliding block 5 is penetrated by a first rotating shaft 6, the rear outer surface of the first rotating shaft 6 is provided with a first transmission gear 7, the front middle connection of the first rotating shaft 6 is provided with a transmission motor 8, the right side engagement of the first transmission gear 7 is provided with a second gear 9, the inner surface of the second gear 9 is provided with a second rotating shaft 10, and the first The front outer surface of the first rotating shaft 6 and the front outer surface of the second rotating shaft 10 are respectively provided with a first limiting shaft 11 on the front right surface of the maintenance frame body 1, the rear surface of the second rotating shaft 10 is provided with a ball rotating shaft 12, the middle outer surface of the ball rotating shaft 12 is provided with a lubricating homogenizing sheet 13, and the outer surfaces of the front and rear ends of the lubricating homogenizing sheet 13 are respectively provided with a second limiting shaft 14 on the outer surface of the ball rotating shaft 12, the inner lower side of the maintenance frame body 1 is provided with a conveying mechanism 15, the inner side connection of the conveying mechanism 15 is provided with a conveying crawler 16, and the top middle opening of the maintenance frame body 1 is provided with A grinding mechanism 17, a grinding motor 18 is provided at the middle connection of the top end of the grinding mechanism 17, a grinding roller 19 is provided at the middle connection of the bottom end of the grinding motor 18, which passes through the interior of the maintenance frame body 1, a grinding sheet 20 is provided on the outer surface of the lower end of the grinding roller 19, and grinding sheet limiters 21 are provided on the upper and lower ends of the grinding sheet 20 on the outer surface of the grinding roller 19, a lubricating oil storage box 22 is provided at the left opening on the top of the maintenance frame body 1, a feeding port 23 is provided at the upper opening on the left end of the lubricating oil storage box 22, and an oil outlet 24 is provided at the middle opening at the bottom end of the lubricating oil storage box 22.
[0018] The working principle of the utility model is as follows: when the utility model is used, first, the operator needs to place the mechanical equipment or parts on the conveying crawler 16, and the driving motor drives the conveying crawler 16 to move through the transmission mechanism to transport the equipment or parts to the maintenance device for maintenance operation. During the movement, the conveying crawler 16 works together with the maintenance frame body 1 to ensure the stability, accuracy and safety of the conveying process. Through the conveying mechanism 15, the equipment or parts can be quickly transported to the maintenance position, which improves the maintenance efficiency and reduces manual operation. The conveying crawler 16 automatically transports the equipment or parts, reducing The labor intensity of the operator is reduced and the working comfort is improved. The conveyor crawler 16 can accurately transport the equipment or parts to the designated location as needed, which improves the accuracy of the maintenance operation. The conveyor crawler 16 can smoothly transport the equipment or parts and reduce the damage that may be caused to the equipment during the transportation process. When the equipment or parts are accurately transported to the maintenance frame body 1, the operator needs to start the grinding motor 18, which provides power to the grinding mechanism 17 and transmits the power to the grinding roller through the transmission mechanism. The grinding motor usually adopts an AC or DC motor with sufficient power and torque to drive The grinding roller 19 converts the rotational motion of the grinding motor 18 into the grinding motion of the grinding disc 20. One end of the grinding roller 19 is connected to the grinding motor 18, and the other end is connected to the grinding disc 20. The grinding disc 20 is the main working part of the grinding mechanism 17 and is responsible for grinding the equipment or parts. The grinding disc 20 is usually composed of abrasives, adhesives and a matrix, and has high hardness and wear resistance. The grinding disc limiter 21 is responsible for limiting the swing amplitude and height of the grinding disc 20 to ensure the accuracy and safety of the grinding operation. The grinding motor 18 transmits power to the grinding roller through the transmission mechanism. 19, the grinding roller 19 converts the power into the high-speed rotation of the grinding disc 20 to grind the surface of the equipment or parts. The grinding mechanism 17 can accurately control the grinding position, amplitude and depth to ensure the accuracy of the grinding operation. Through the grinding motor 18 and the grinding roller 19, the grinding efficiency can be improved and the maintenance time can be shortened; then, the lubricating oil storage box 22 is the core part of the device, which is responsible for storing the lubricating oil. The operator pours the lubricating oil into the lubricating oil storage box 22 through the feed port 23, so the feed port 23 is used to add new lubricating oil, and the oil outlet 24 is used to transport the lubricating oil to the part that needs lubrication;Afterwards, the operator starts the transmission motor 8, which drives the first transmission gear 7 to rotate, and transmits the motion to the second rotation shaft 10 through the first rotating shaft 6 and the second gear 9, so that the lubricating homogenizing sheet 13 homogenizes the lubricating oil on the surface of the component, and the first limiting shaft 11 is used to prevent the lubricating homogenizing sheet 13 from falling off, so as to ensure the accuracy of homogenization. The electric travel slide 4 drives the slide block 5 to reciprocate in the first travel slide groove 2. Through the automated reciprocating motion, the device can quickly complete the maintenance work of the equipment, improve work efficiency, and reduce the workload of manual operation. The device can be used for equipment maintenance. To reduce the labor intensity of operators, reduce fatigue, and improve working comfort. Since the maintenance device adopts a precise mechanical structure, it can ensure the accuracy and consistency of maintenance operations, improve the equipment maintenance effect, and reduce the wear and failure rate of equipment through regular and accurate maintenance, and extend the service life of equipment; finally, the cooling mechanism 3 cools and dissipates the equipment when the equipment is running, usually including cooling fans, heat sinks, coolant pipelines and other components to keep the equipment running at an appropriate working temperature. Finally, the equipment or components after maintenance are sent away from the maintenance frame body 1 by the conveying mechanism 15, and the operator can take it out. ;
[0019] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0020] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A multifunctional maintenance device for mechanical equipment, comprising a maintenance frame body (1), a conveying mechanism (15) and a lubricating oil storage tank (22), characterized in that: The front middle groove of the maintenance frame body (1) is provided with a first travel sliding groove (2), the front upper left side of the maintenance frame body (1) is provided with a cooling mechanism (3), the bottom groove of the first travel sliding groove (2) is provided with an electric travel sliding groove (4), the inner surface of the electric travel sliding groove (4) is provided with a sliding block (5), the front middle of the sliding block (5) is penetrated by a first rotating shaft (6), the rear outer surface of the first rotating shaft (6) is provided with a first transmission gear (7), the front middle connection of the first rotating shaft (6) is provided with a transmission motor (8), the right side engagement of the first transmission gear (7) is provided with a second gear (9), the inner surface of the second gear (9) is provided with a second rotating shaft (10), the front outer surface of the first rotating shaft (6) and the front outer surface of the second rotating shaft (10) are respectively provided with a first limiting shaft (11) on the right side surface of the front end of the maintenance frame body (1).
2. A multifunctional maintenance device for mechanical equipment according to claim 1, characterized in that: A ball shaft (12) is provided on the rear surface of the second shaft (10), a lubricating homogenizing plate (13) is provided on the middle outer surface of the ball shaft (12), and second limiting shafts (14) are provided on the outer surfaces of the front and rear ends of the lubricating homogenizing plate (13) on the outer surface of the ball shaft (12).
3. A multifunctional maintenance device for mechanical equipment according to claim 1, characterized in that: A conveying mechanism (15) is provided on the lower inner side of the maintenance frame body (1), and a conveying crawler (16) is provided at the inner connection of the conveying mechanism (15).
4. A multifunctional maintenance device for mechanical equipment according to claim 1, characterized in that: A grinding mechanism (17) is provided at the middle opening at the top of the maintenance frame body (1), a grinding motor (18) is provided at the middle connection at the top of the grinding mechanism (17), and a grinding roller shaft (19) is provided at the middle connection at the bottom of the grinding motor (18) which runs through the interior of the maintenance frame body (1).
5. A multifunctional maintenance device for mechanical equipment according to claim 4, characterized in that: A grinding sheet (20) is provided on the outer surface of the lower end of the grinding roller shaft (19), and grinding sheet stoppers (21) are provided at the upper and lower ends of the grinding sheet (20) on the outer surface of the grinding roller shaft (19).
6. A multifunctional maintenance device for mechanical equipment according to claim 1, characterized in that: A lubricating oil storage box (22) is provided at the left opening at the top of the maintenance frame body (1), a material inlet (23) is provided at the upper opening at the left end of the lubricating oil storage box (22), and an oil outlet (24) is provided at the middle opening at the bottom end of the lubricating oil storage box (22).