Heat storage ceramic processing device for gas oxidation

Abstract

The utility model discloses a heat storage ceramic processing device for gas oxidation, which relates to the technical field of heat storage ceramic processing and comprises a clamping component capable of fixing a heat storage ceramic workpiece. The clamping assembly is provided with a quick clamp, a supporting plate and an inner fixing assembly. The number of the quick clamps is two, and the two quick clamps are fixed to the two ends of the supporting plate. The supporting plate is fixed on the rack body; the inner fixing assembly comprises a baffle fixed to the rack body, and limiting blocks are fixed to the two ends of the baffle. A clamping plate is welded on the limiting block; the clamping plate is arranged in a Z shape; when a grate is clamped, firstly, a ceramic plate is placed on the rack body, one end of the ceramic plate is clamped on the inner side of the clamping plate which is arranged in a Z shape, the other end of the ceramic plate is placed above the supporting plate, the quick clamp is pressed downwards towards one side, and one end of the ceramic plate is fixed; and the ceramic plate positioned on the side of the clamping plate is clamped by a quick clamp mounted on the mounting seat.

Description

Technical Field

[0001] The utility model specifically relates to the technical field of heat storage ceramic processing, in particular to a heat storage ceramic processing device for gas oxidation. Background Art

[0002] Heat storage ceramics for gas oxidation are a key material used in gas oxidation devices. They have good heat storage performance and high temperature resistance. They can store the heat generated during the gas oxidation process and improve the efficiency and energy utilization of gas oxidation.

[0003] Thermal storage ceramics for gas oxidation are usually made of materials such as alumina, magnesium oxide, and zirconium oxide. These materials have high melting points and thermal conductivity and can work stably at high temperatures. The shape and structure of thermal storage ceramics for gas oxidation will also affect its performance. Common shapes include honeycomb, spherical, and columnar. Different shapes and structures can adapt to different gas oxidation devices and process requirements.

[0004] Take the gas oxidation furnace as an example. The gas oxidation furnace is a device used to treat gas. It converts the gas into harmless substances by oxidizing the gas with oxygen, while releasing heat.

[0005] The working principle of the gas oxidation furnace is to use high temperature environment to oxidize and decompose the combustible components such as methane in the gas to produce harmless substances such as carbon dioxide and water. A large amount of heat will be released during the oxidation process, which can be used for heating, power generation and other purposes.

[0006] The gas oxidation furnace is usually composed of a combustion chamber, a heat exchanger, a control system, etc. The combustion chamber is the main place for gas oxidation, and the ceramic grate is also a very important workpiece.

[0007] Traditional ceramic grate needs to be drilled and expanded during processing, and the grate needs to be clamped during the processing. Traditional clamps are not secure. If clamping is too tight, it will cause damage to the ceramic grate. If clamping is too loose, displacement will occur during the drilling process, resulting in drilling or opening failure. Utility Model Content

[0008] The purpose of the utility model is to provide a heat storage ceramic processing device for gas oxidation, which fixes the ceramic grate by means of opposite clamping and blocking, thereby avoiding deflection during the processing while ensuring the normal clamping of the ceramic grate, so as to solve the technical problems raised in the above background technology.

[0009] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0010] A heat storage ceramic processing device for gas oxidation, comprising

[0011] A clamping assembly capable of fixing a heat storage ceramic workpiece; the clamping assembly comprises a quick clamp, a support plate and an internal fixing assembly; wherein two quick clamps are provided, and the two quick clamps are fixed at both ends of the support plate; the support plate is fixed on the frame body;

[0012] The inner fixing assembly comprises a baffle fixed to the frame body, and limit blocks are fixed at both ends of the baffle; a clamping plate is welded on the limit block; and the clamping plate is arranged in a Z shape;

[0013] A mounting seat fixed to the baffle is provided above each limit block; a quick clamp pressed downward is installed on the mounting seat.

[0014] As a further technical solution of the utility model, a processing component for processing the heat storage ceramic workpiece is provided above the clamping component, and the processing component has a hole reaming component and a drilling component; the hole reaming component and the drilling component are jointly and fixedly connected to the first lifting plate; a plurality of slides are provided at the upper end of the first lifting plate, and the slides are slidably connected to the longitudinal slide rails fixed at the bottom of the slide; a through groove is provided on the slide, and a connecting frame is slidably connected in the through groove; the lower end of the connecting frame is fixedly connected to the first lifting plate, and the upper end is installed in cooperation with the linear slide module, and the linear slide module is fixed on the slide.

[0015] As a further technical solution of the utility model, the slide is fixed on the inner side of the hanger, and two transverse slides are fixed on the rear side of the hanger, and the transverse slides are slidably connected to the transverse slide rails; the transverse slide rails are fixedly connected to the fixing plate;

[0016] A nut seat is fixed at the middle position of the rear side of the hanger, and the nut seat is connected to the screw rod in a transmission manner; and both ends of the screw rod are connected to the fixed plate through seat bearings, and a screw motor is also installed at one end of the screw rod.

[0017] As a further technical solution of the utility model, the lower end of the fixing plate is fixed on a fixing frame, and the fixing frame is fixed on the frame body by bolts.

[0018] As a further technical solution of the utility model, the reaming assembly includes a connecting seat, an adjusting cylinder is fixed on the upper end of the connecting seat, and an L-shaped sliding seat is fixed on the end of the cylinder rod of the adjusting cylinder; a reaming motor is installed on the L-shaped sliding seat, and a reaming drill bit is installed on the output shaft of the reaming motor;

[0019] The L-shaped sliding seat is also slidably connected to the sliding rod, and the sliding rod is fixedly connected to the connecting seat.

[0020] As a further technical solution of the utility model, the drilling assembly includes a second lifting plate fixed to the first lifting plate, a telescopic cylinder is fixed to one side of the second lifting plate, a side vertical plate is fixed on the cylinder rod of the telescopic cylinder, the side vertical plate is L-shaped, and a hole-opening motor is installed on the side vertical plate; a drill bit is installed on the output shaft of the hole-opening motor.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] 1. In the utility model, when clamping the grate, the ceramic plate is first placed on the frame body, one end of the ceramic plate is clamped on the inner side of the clamping plate arranged in a Z shape, and the other end is placed on the upper side of the support plate, and the quick clamp is pressed down to one side to fix one end of the ceramic plate, and the ceramic plate located on the side of the clamping plate is clamped by the quick clamp installed on the mounting seat;

[0023] 2. In the utility model, the clamping plate is arranged in a Z shape; the clamping plate can not only resist and limit the end of the ceramic plate, but also prevent the unilateral warping from occurring; it can ensure that the ceramic plate has a good fixing effect and can prevent deviation during the processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0025] Figure 2 This utility model Figure 1 main view.

[0026] Figure 3 This utility model Figure 1 Schematic diagram of the rear structure.

[0027] Figure 4 This utility model Figure 1 Schematic diagram of the internal structure.

[0028] Figure 5 It is a structural schematic diagram of the processing component in the utility model.

[0029] Figure 6 This utility model Figure 5 Schematic diagram from another perspective.

[0030] Figure 7 It is a structural schematic diagram of the hole expansion component in the utility model.

[0031] Figure 8 It is a structural schematic diagram of the drilling component in the utility model.

[0032] Fig. 9 This utility model Figure 1 A partial enlarged schematic diagram of .

[0033] In the figure: 1-frame body, 2-quick clamp, 3-fixed frame, 4-fixed plate, 5-slide, 6-processing assembly, 7-rear inner fixing assembly, 8-transverse slide rail, 9-hanging bracket, 10-transverse slide seat, 11-screw, 12-screw motor, 13-nut seat, 14-support plate;

[0034] 61- linear slide module, 62- connecting frame, 63- first hanging plate, 64- longitudinal slide rail, 65- hole expansion assembly, 66- drilling assembly;

[0035] 651-connecting seat, 652-sliding rod, 653-L-type sliding seat, 654-hole expansion motor, 655-hole expansion drill bit, 656-adjusting cylinder;

[0036] 661-second lifting plate, 662-telescopic cylinder, 663-side stand plate, 664-hole opening motor, 665-drill bit;

[0037] 71- baffle, 72- mounting seat, 73- limit block, 74- clamping plate. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] See also Figure 1-9 In the embodiment of the utility model, a heat storage ceramic processing device for gas oxidation includes a clamping assembly capable of fixing a heat storage ceramic workpiece; the clamping assembly includes a quick clamp 2, a support plate 14 and an internal fixing assembly 7; wherein two quick clamps 2 are provided, and the two quick clamps 2 are fixed at both ends of the support plate 14; the support plate 14 is fixed on the frame body 1;

[0040] The internal fixing component 7 includes a baffle 71 fixed to the frame body 1, and limit blocks 73 are fixed at both ends of the baffle 71; a clamping plate 74 is welded on the limit blocks 73; the clamping plate 74 is arranged in a Z shape; the clamping plate 74 can not only resist and limit the end of the ceramic plate, but also prevent the occurrence of unilateral warping.

[0041] A mounting seat 72 fixed to the baffle 71 is provided above each limit block 73 ; a quick clamp pressed downward is installed on the mounting seat 72 .

[0042] Most of the grates in traditional gas oxidation furnaces are square in shape. The processing method of square grates is now described in detail:

[0043] By adopting the above technical solution, when clamping the grate, the ceramic plate is first placed on the frame body 1, one end of the ceramic plate is clamped on the inner side of the Z-shaped clamping plate 74, and the other end is placed on the top of the support plate 14. The quick clamp 2 is pressed down to one side to fix one end of the ceramic plate, and the ceramic plate located on the side of the clamping plate 74 is clamped by the quick clamp installed on the mounting seat 72; thereby, the clamping and fixation of the ceramic plate is achieved. Through the above clamping method, it can be ensured that the ceramic plate has a better fixing effect and can prevent displacement during the processing process.

[0044] In this embodiment, a processing assembly 6 for processing the heat storage ceramic workpiece is provided above the clamping assembly, and the processing assembly 6 has a hole expanding assembly 65 and a drilling assembly 66; the hole expanding assembly 65 and the drilling assembly 66 are jointly fixedly connected to the first hanging plate 63; a plurality of slides are provided at the upper end of the first hanging plate 63, and the slides are slidably connected to the longitudinal slide rail 64 fixed at the bottom of the slide 5; a through groove is opened on the slide 5, and a connecting frame 62 is slidably connected in the through groove; the lower end of the connecting frame 62 is fixedly connected to the first hanging plate 63, and the upper end is installed in cooperation with the linear slide module 61, and the linear slide module 61 is fixed on the slide 5.

[0045] By adopting the above technical solution, when processing the ceramic plate, the linear slide module 61 drives the connecting frame 62 to slide, and the first lifting plate 63 connected to the connecting frame 62 can slide along the direction of the longitudinal slide rail 64 with the cooperation of the slide seat and the longitudinal slide rail 64, so that the reaming assembly 65 and the drilling assembly 66 can process any place in the width direction of the ceramic plate.

[0046] In this embodiment, the slide 5 is fixed inside the hanger 9, and two transverse slides 10 are fixed to the rear side of the hanger 9, and the transverse slides 10 are slidably connected to the transverse slide rails 8; the transverse slide rails 8 are fixedly connected to the fixed plate 4;

[0047] A nut seat 13 is fixed in the middle position of the rear side of the hanger 9, and the nut seat 13 is transmission-connected to the screw rod 11; and both ends of the screw rod 11 are connected to the fixed plate 4 through seat bearings, and one end of the screw rod 11 is also equipped with a screw motor 12.

[0048] Specifically, the lower end of the fixing plate 4 is fixed on the fixing frame 3, and the fixing frame 3 is fixed on the frame body 1 by bolts.

[0049] By adopting the above technical solution, the screw motor 12 drives the screw 11 to rotate, and the transverse slide 10 can convert the rotational motion of the screw 11 into linear motion, so that the hanger 9 moves along the transverse slide 8 with the cooperation of the transverse slide 10 and the transverse slide 8, so that the reaming assembly 65 and the drilling assembly 66 can process any place in the length direction of the ceramic plate.

[0050] In this embodiment, the reaming assembly 65 comprises a connecting seat 651, an adjusting cylinder 656 is fixed to the upper end of the connecting seat 651, and an L-shaped sliding seat 653 is fixed to the end of the cylinder rod of the adjusting cylinder 656; a reaming motor 654 is installed on the L-shaped sliding seat 653, and a reaming drill bit 655 is installed on the output shaft of the reaming motor 654;

[0051] The L-shaped sliding seat 653 is also slidably connected to the sliding rod 652 , and the sliding rod 652 is fixedly connected to the connecting seat 651 .

[0052] By adopting the above technical solution, when the cylinder rod of the telescopic cylinder 662 is extended, it can drive the side plate 663 equipped with the hole-opening motor 664 to slide downward, and the hole-opening motor 664 drives the drill bit 665 to rotate at high speed, thereby realizing the drilling of the ceramic plate so that the subsequent hole-expanding component 65 can expand the hole.

[0053] In this embodiment, the drilling assembly 66 includes a second lifting plate 661 fixed to the first lifting plate 63, a telescopic cylinder 662 is fixed to one side of the second lifting plate 661, a side vertical plate 663 is fixed on the cylinder rod of the telescopic cylinder 662, the side vertical plate 663 is L-shaped, and a hole-making motor 664 is installed on the side vertical plate 663; a drill bit 665 is installed on the output shaft of the hole-making motor 664.

[0054] By adopting the above technical solution, after the hole is opened, the cylinder rod of the telescopic cylinder 662 is retracted, so that the side plate 663 and the hole opening motor 664 rise; at the same time, the cylinder rod of the adjustment cylinder 656 is extended, driving the L-shaped sliding seat 653 equipped with the hole expansion motor 654 to move down along the slide rod 652, so that the hole expansion drill bit 655 extends to the drilling hole on the ceramic plate, and then the hole expansion motor 654 drives the hole expansion drill bit 655 to expand the drill hole; thereby, it is processed into a ceramic furnace grate.

[0055] The working principle of the utility model is as follows: when clamping the grate, firstly, the ceramic plate is placed on the frame body 1, one end of the ceramic plate is clamped on the inner side of the clamping plate 74 arranged in a Z shape, and the other end is placed on the upper side of the support plate 14, and the quick clamp 2 is pressed down to one side to fix one end of the ceramic plate, and the ceramic plate located on the side of the clamping plate 74 is clamped by the quick clamp installed on the mounting seat 72; thereby, the clamping and fixing of the ceramic plate is realized, and through the above clamping method, it can be ensured that the ceramic plate has a good fixing effect, and it can prevent deviation during the processing;

[0056] When the cylinder rod of the telescopic cylinder 662 is extended, it can drive the side plate 663 equipped with the hole-opening motor 664 to slide downward, and the hole-opening motor 664 drives the drill bit 665 to rotate at high speed, thereby drilling a hole in the ceramic plate, so that the subsequent hole-opening component 65 can expand the hole; after the hole-opening is completed, the cylinder rod of the telescopic cylinder 662 is retracted, so that the side plate 663 and the hole-opening motor 664 rise; at the same time, the cylinder rod of the adjustment cylinder 656 is extended, driving the L-shaped sliding seat 653 equipped with the hole-opening motor 654 to move downward along the sliding rod 652, so that the hole-opening drill bit 655 extends to the drilling hole on the ceramic plate, and then the hole-opening motor 654 drives the hole-opening drill bit 655 to expand the drill hole; thereby processing into a ceramic grate;

[0057] When processing the ceramic plate, the linear slide module 61 drives the connecting frame 62 to slide, and the first hanging plate 63 connected to the connecting frame 62 can slide along the longitudinal slide rail 64 under the cooperation of the slide seat and the longitudinal slide rail 64, so that the hole expansion assembly 65 and the drilling assembly 66 can process any place in the width direction of the ceramic plate;

[0058] The screw motor 12 drives the screw 11 to rotate, and the transverse slide 10 can convert the rotational motion of the screw 11 into linear motion, so that the hanger 9 moves along the transverse slide 8 with the cooperation of the transverse slide 10 and the transverse slide 8, so that the reaming assembly 65 and the drilling assembly 66 can process any place in the length direction of the ceramic plate.

[0059] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0060] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A heat storage ceramic processing device for gas oxidation, characterized in that: include A clamping assembly capable of fixing a heat storage ceramic workpiece; the clamping assembly comprises a quick clamp (2), a support plate (14) and an internal fixing assembly (7); wherein two quick clamps (2) are provided, and the two quick clamps (2) are fixed at both ends of the support plate (14); the support plate (14) is fixed on a frame body (1); The inner fixing assembly (7) comprises a baffle (71) fixed to the frame body (1), and limit blocks (73) are fixed at both ends of the baffle (71); a clamping plate (74) is welded to the limit block (73); and the clamping plate (74) is arranged in a Z shape; A mounting seat (72) fixed to the baffle (71) is provided above each limit block (73); a quick clamp that is pressed downwards is installed on the mounting seat (72).

2. The heat storage ceramic processing device for gas oxidation according to claim 1, characterized in that: A processing component (6) for processing the heat storage ceramic workpiece is provided above the clamping component, and the processing component (6) has a hole expanding component (65) and a hole drilling component (66); the hole expanding component (65) and the hole drilling component (66) are fixedly connected to the first hanging plate (63); a plurality of slide seats are provided at the upper end of the first hanging plate (63), and the slide seats are slidably connected to the longitudinal slide rail (64) fixed at the bottom of the slide (5); a through groove is provided on the slide (5), and a connecting frame (62) is slidably connected in the through groove; the lower end of the connecting frame (62) is fixedly connected to the first hanging plate (63), and the upper end is installed in cooperation with the linear slide module (61), and the linear slide module (61) is fixed on the slide (5).

3. The heat storage ceramic processing device for gas oxidation according to claim 2, characterized in that: The slide (5) is fixed on the inner side of the hanger (9), and two transverse slide seats (10) are fixed on the rear side of the hanger (9), and the transverse slide seats (10) are slidably connected to the transverse slide rail (8); the transverse slide rail (8) is fixedly connected to the fixed plate (4); A nut seat (13) is fixed at the middle position of the rear side of the hanger (9), and the nut seat (13) is transmission-connected to the screw rod (11); and the two ends of the screw rod (11) are connected to the fixed plate (4) through seat bearings, and one end of the screw rod (11) is also equipped with a screw motor (12).

4. The heat storage ceramic processing device for gas oxidation according to claim 3 is characterized in that: The lower end of the fixing plate (4) is fixed on the fixing frame (3), and the fixing frame (3) is fixed on the frame body (1) by bolts.

5. The heat storage ceramic processing device for gas oxidation according to claim 2, characterized in that: The reaming assembly (65) comprises a connecting seat (651), an adjusting cylinder (656) is fixed to the upper end of the connecting seat (651), and an L-shaped sliding seat (653) is fixed to the end of the cylinder rod of the adjusting cylinder (656); a reaming motor (654) is mounted on the L-shaped sliding seat (653), and a reaming drill bit (655) is mounted on the output shaft of the reaming motor (654); The L-shaped sliding seat (653) is also slidably connected to the sliding rod (652), and the sliding rod (652) is fixedly connected to the connecting seat (651).

6. The heat storage ceramic processing device for gas oxidation according to claim 2, characterized in that: The drilling assembly (66) comprises a second hanging plate (661) fixed to the first hanging plate (63); a telescopic cylinder (662) is fixed to one side of the second hanging plate (661); a side vertical plate (663) is fixed to the cylinder rod of the telescopic cylinder (662); the side vertical plate (663) is arranged in an L shape, and a hole-making motor (664) is installed on the side vertical plate (663); a drill bit (665) is installed on the output shaft of the hole-making motor (664).

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