Integrated oil pressure power-off brake handle

By combining and installing the oil brake components and power pipes, an integrated hydraulic power-off brake handle is designed, which solves the installation difficulties caused by the separate installation of the prior art interruption oil brake devices, and achieves the effect of simplifying the installation process and improving the installation efficiency.

CN222663694UActive Publication Date: 2025-03-25NINGBO PENK INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421478906.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-03-25
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing oil pressure device and power failure device of the power failure device are installed separately, which makes it necessary to adjust the position to match during installation, which is difficult to operate, especially when connected through multiple layers.

Method used

An integrated hydraulic power-off brake handle is designed, and a single component is formed by combining and installing it in the oil brake component and the power pipe. The traditional separate installation is eliminated and replaced with an integrated installation.

Benefits of technology

It realizes that while installing the hydraulic device, there is no need to accurately dock the power-off device, simplifies the installation process, saves installation time and efficiency, and only a small number of screws can be used to complete the installation of the overall brake device, ensuring the accuracy during installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The integrated oil pressure power-off brake handle comprises a hand brake and an oil brake component, an annular hole is formed in the oil brake component, a piston rod is installed in the annular hole, the end, away from the annular hole, of the piston rod is connected with one end of the hand brake in a threaded and sleeved mode, and an oil pressure device is arranged at the top end of the oil brake component. The top of the oil pressure device is provided with a cover pipe integrated piece, the cover pipe integrated piece comprises an oil sealing cover, and the bottom of the oil sealing cover is arranged on the top of the oil pressure device in a sleeving mode; and the power supply pipe is integrally arranged at the bottom of the oil sealing cover, and the power supply pipe is used for vehicle electric power on-off control. According to the utility model, when the oil brake component and the power supply pipe are combined and installed, the power supply pipe and the oil sealing cover are fixed together to form one component, so that the traditional split installation is canceled and changed into integrated installation, and the installation time and the installation efficiency are saved.
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Description

Technical Field

[0001] The utility model relates to the field of brake devices, in particular to an integrated oil pressure power-off brake handle. Background Art

[0002] As a brake control system, the power-off oil brake is commonly used in automobiles, electric bicycles and electric vehicles. It has the advantage of good braking effect. The power-off oil brake involved in the battery vehicles and electric bicycles on the market has the advantage that the oil pressure device and the power-off device are installed separately. During installation, the positions need to be adjusted for matching, and then screws are used for installation. The existing power-off device is installed separately by docking, which makes it difficult to align the screw holes in sequence during multi-layer connection. Therefore, an integrated oil pressure power-off brake handle is needed. Utility Model Content

[0003] The utility model aims to provide an integrated hydraulic power-off brake handle to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated hydraulic power-off brake handle, comprising a hand brake and an oil brake component, wherein an annular hole is provided inside the oil brake component, a piston rod is installed in the annular hole, an end of the piston rod away from the annular hole is threadedly sleeved with an end of the hand brake, a hydraulic device is provided at the top of the oil brake component, a cover tube integrated part is provided at the top of the hydraulic device, and the cover tube integrated part comprises:

[0005] An oil sealing cover, the bottom of which is sleeved on the top of the oil pressure device;

[0006] A power supply tube is integrally arranged at the bottom of the oil sealing cover, and is used for on-off control of vehicle power.

[0007] Preferably, one end of the handbrake close to the piston rod is hinged to the inner wall of one end of the oil brake component.

[0008] Preferably, a fixing clip for connecting to a handlebar is provided on one side of the oil brake component.

[0009] Preferably, a line system is provided at the bottom of the oil brake component.

[0010] Preferably, the line system comprises:

[0011] A piston cover, the top of which is sleeved with the bottom of the oil brake component;

[0012] A brake line, one end of which is inserted and connected to the middle of the piston cover and is connected to the bottom of the oil pressure device.

[0013] Preferably, the line system further includes a power line, one end of which is inserted and connected to the middle of the power tube, and the power line is electrically connected to the inserted end of the power tube.

[0014] Preferably, a connecting groove is provided on the top of the oil pressure device, and the end of the piston rod away from the hand brake is rotatably inserted and connected in the connecting groove.

[0015] Technical effects and advantages of the utility model:

[0016] The utility model utilizes that when designing the combined installation of the oil brake component and the power supply tube, the power supply tube and the oil sealing cover are fixed together to form a component, so that when installing the oil pressure device, accurate installation can be achieved without the need for docking position of the power-off device. This design cancels the traditional separate installation and replaces it with an integrated installation, saving installation time and efficiency. The entire brake device can be completely installed using only a small number of screws, and the screws only need to align the oil brake device, thereby ensuring the accuracy of the brake device during installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an overall intuitive structural schematic diagram of the utility model.

[0018] Figure 2 This is a schematic diagram of the structure of the split components of the utility model.

[0019] Figure 3 This is a front view of the split component structure of the utility model.

[0020] Figure 4 It is a sectional view of the overall structure of the utility model.

[0021] Figure 5 It is a front view of the overall structure of the utility model.

[0022] In the figure: 1. hand brake; 2. oil brake component; 201. piston rod; 202. oil pressure device; 3. cover-tube integrated part; 301. oil sealing cover; 302. power supply tube; 4. fixing clamp; 5. wiring system; 501. piston cover; 502. brake line; 503. power supply line. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] The utility model provides Figure 1-5An integrated hydraulic power-off brake handle shown in the figure includes a handbrake 1 and an oil brake component 2, an annular hole is opened inside the oil brake component 2, a piston rod 201 is installed in the annular hole, the end of the piston rod 201 away from the annular hole is threadedly sleeved with one end of the handbrake 1, a hydraulic device 202 is arranged at the top of the oil brake component 2, and a cover-tube integrated part 3 is arranged on the top of the hydraulic device 202, and the cover-tube integrated part 3 includes: an oil sealing cover 301, the bottom of the oil sealing cover 301 is sleeved with the top of the oil pressure device 202; a power supply tube 302, the power supply tube 302 is integrally arranged at the bottom of the oil sealing cover 301, and the power supply tube 302 is used for vehicle power on-off control.

[0025] It should be noted that the end of the handbrake 1 close to the piston rod 201 is hinged to the inner wall of one end of the oil brake component 2, a fixing clamp 4 for connecting to the handlebar is provided on one side of the oil brake component 2, and a line system 5 is provided at the bottom of the oil brake component 2.

[0026] Specifically, the bottoms of both sides of the handbrake 1 are rotatably connected to one side of the oil brake component 2 , and a fixing clip 4 is provided on the other side of the oil brake component 2 .

[0027] It should be noted that the design of the fixing clamp 4 is based on the clamp body of model automatic 75522943837. It is tough, strong and durable, and is installed separately up and down. It is wrapped with a rubber ring at the fixed position to increase the sliding friction of the surface. The fixing clamp 4 is attached to the surface of the rubber ring and installed with screws. Since the rubber ring is added inside, the rubber ring will fit the handle more closely when the fixing clamp 4 is tightened. The corresponding friction force increases with the increase in stress, which plays a role of anti-slip and stability. It can be adjusted appropriately according to the position of the handle.

[0028] Specifically, the line system 5 includes:

[0029] A piston cover 501, the top of the piston cover 501 is sleeved with the bottom of the oil brake component 2;

[0030] Brake line 502, one end of the brake line 502 is inserted and connected to the middle of the piston cover 501, and is connected to the bottom of the oil pressure device 202. The line system 5 also includes a power line 503, one end of the power line 503 is inserted and connected to the middle of the power tube 302, and the power line 503 is electrically connected to the inserted end of the power tube 302. A connecting groove is opened on the top of the oil pressure device 202, and the end of the piston rod 201 away from the handbrake 1 is rotated and inserted and connected in the connecting groove.

[0031] It should be noted that the piston cover 501 is sleeved on the bottom of the oil brake component 2. The bottom of the piston cover 501 is a hole that is connected to the oil brake component 2. A brake line 502 is arranged in the hole, which can well seal the oil brake component 2 to the oil pressure device 202. At the same time, it also protects the head of the brake line 502 from damage. When the handbrake 1 is squeezed, the handbrake 1 drives the piston rod 201 to advance in the hole. When the piston rod 201 is pushed, the oil pressure is increased, and the brake line 502 starts to operate, increasing the oil pressure for braking. The design of the power cord 503 refers to the model JL-F-Z209AG wire. The use of this model of waterproof wire has sensitive power-on effect and stable performance.

[0032] Working principle of this utility model:

[0033] During actual assembly, the handbrake 1 and the oil brake component 2 are completely connected, the top of the piston rod 201 is connected to the bottom of the handbrake 1 through a threaded sleeve, and the position of the handbrake 1 and the handle is adjusted to a comfortable position according to the length of the finger. The oil brake component 2 is placed above the handle and tightly fixed to the lower fixing frame through threads. An appropriate amount of oil is added to the oil pressure device 202, and the cover tube integral part 3 is aligned with the upper sleeve connection of the oil pressure device 202. The two components are firmly installed through threads, and then the brake line 502 at the bottom is connected to the power line 503. The handbrake 1 is squeezed, and the handbrake 1 pushes the piston rod 201 to push forward, generating a pressure difference. The brake line 502 is pulled and contracted under the action of pressure, so that the brake line 502 pulls the brake block to rub against the tire, thereby utilizing friction to decelerate, and the power tube 302 starts to cut off the power while the handbrake 1 is squeezed.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated hydraulic power-off brake handle, comprising a hand brake (1) and an oil brake component (2), characterized in that: An annular hole is provided inside the oil brake component (2), a piston rod (201) is installed in the annular hole, one end of the piston rod (201) away from the annular hole is threadedly sleeved with one end of the hand brake (1), a hydraulic device (202) is provided at the top of the oil brake component (2), a cover-tube integrated part (3) is provided at the top of the hydraulic device (202), and the cover-tube integrated part (3) comprises: An oil sealing cover (301), wherein the bottom of the oil sealing cover (301) is sleeved with the top of the oil pressure device (202); A power supply tube (302), wherein the power supply tube (302) is integrally arranged at the bottom of the oil sealing cover (301), and the power supply tube (302) is used for on-off control of vehicle power.

2. The integrated hydraulic power-off brake handle according to claim 1, characterized in that: One end of the hand brake (1) close to the piston rod (201) is hinged to the inner wall of one end of the oil brake component (2).

3. The integrated hydraulic power-off brake handle according to claim 1, characterized in that: A fixing clamp (4) for connecting to a handlebar is provided on one side of the oil brake component (2).

4. The integrated hydraulic power-off brake handle according to claim 1, characterized in that: A line system (5) is provided at the bottom of the oil brake component (2).

5. The integrated hydraulic power-off brake handle according to claim 4, characterized in that: The line system (5) comprises: A piston cover (501), wherein the top of the piston cover (501) is sleeved with the bottom of the oil brake component (2); A brake line (502), one end of which is inserted into and connected to the middle of the piston cover (501) and is connected to the bottom of the oil pressure device (202).

6. The integrated hydraulic power-off brake handle according to claim 5, characterized in that: The line system (5) further comprises a power line (503), one end of which is inserted and connected to the middle of the power tube (302), and the inserted end of the power line (503) is electrically connected to the power tube (302).

7. The integrated hydraulic power-off brake handle according to claim 1, characterized in that: A connecting groove is provided on the top of the oil pressure device (202), and the end of the piston rod (201) away from the hand brake (1) is rotatably inserted and connected in the connecting groove.