Unbiased automatic tracking punching discharging mechanism

By designing a non-biased automatic tracking, cutting and material discharge mechanism in the aluminum-plastic blister packaging machine, and automatically adjusting the work station position using the grating displacement sensor and servo motor, the deviation problem caused by thermal expansion and contraction of the blister is solved, and the quality of the finished product is improved.

CN222663984UActive Publication Date: 2025-03-25WENZHOU GAOGER MACHINERY TECH
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Patent Information

Application Number
CN202421459229.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-25
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

After the aluminum-plastic blister packaging machine is shut down, the length of the blister changes due to thermal expansion and contraction. After restarting, the heat sealing station and punching station cannot be calibrated, resulting in a deviation in cutting and a large number of unqualified finished products.

Method used

A non-biased automatic tracking, cutting and material discharge mechanism is designed. By installing a grating displacement sensor and servo motor on the heat sealing station and cutting station, the control processor is used to automatically adjust the station position to ensure that the blister remains aligned during cutting.

Benefits of technology

It realizes automatic adjustment of the heat sealing station and punching station positions according to the bubble conveying state, avoiding the cutting problem caused by thermal expansion and contraction, and reducing the occurrence of unqualified finished products.

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Abstract

The utility model discloses a deviation-free automatic tracking punching discharging mechanism which comprises a base, a control processor, a first servo motor and a second servo motor, a heat sealing station and a punching station are installed on the base, grating displacement sensors are installed on the heat sealing station and the punching station respectively, and the deviation-free automatic tracking punching discharging mechanism further comprises a control processor, a first servo motor and a second servo motor. The two grating displacement sensors are in conductive connection with the control processor, the first servo motor and the second servo motor are in control connection through the control processor, a first guide rail and a second guide rail are arranged on the base, and a first sliding base sliding along the first guide rail is arranged at the bottom of the heat sealing station. A second sliding base sliding along the second guide rail is arranged at the bottom of the punching station, the heat sealing station is driven by a first servo motor to move on the first guide rail, and the punching station is driven by a second servo motor to move on the second guide rail. In this way, the positions of the heat sealing station and the punching station are automatically adjusted according to the conveying state of the bubble caps, and unqualified finished products are prevented from being punched.
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Description

Technical Field

[0001] The utility model relates to the field of packaging machines, in particular to a non-deviation automatic tracking punching and discharging mechanism. Background Art

[0002] Most medicines are packaged using aluminum-plastic blister packaging machines. The working principle of aluminum-plastic blister packaging machines is as follows: 1. Feeding and conveying: First, the product to be packaged is fed into the conveyor belt inside the machine, and the conveyor belt automatically moves the product downward; 2. Plastic blister molding: Above the conveyor belt, there is a heat sealer, which slowly heats the plastic film to soften it and form it. Then, the blister mold will absorb the hot and soft plastic film onto the blister mold and form it into a blister; 3. Adding the aluminum-plastic composite film: After the blister is formed, it will be rotated to the other side through the turntable, and the aluminum-plastic composite film will be added at this time to seal the composite film to the outside of the plastic blister; 4. Heat sealing: The heat sealing head compacts the gap between the aluminum-plastic composite film and the blister mold, and heats it at the same time to heat the aluminum-plastic film and the plastic blister; 5. Punching: After the heat sealing is completed, the guide rod is automatically fed in, the blister mold is pressed with the guide rod, and then the punching between the aluminum-plastic film and the blister is completed by the cutting device; 6. Product discharge: After the punching is completed, the product is discharged from the aluminum-plastic blister packaging machine through the discharge conveyor belt.

[0003] The problem existing in the operation of this equipment is that the plastic blister forming station slowly heats the plastic film to soften it and form it. The temperature of this state is relatively high, and the length of the plastic blister will not change during the continuous output process. Once the machine is stopped and a period of time has passed, the temperature of the plastic blister drops. Due to thermal expansion and contraction, the length of the plastic blister will shrink due to the temperature drop, resulting in the failure of the subsequent heat sealing station and punching station to calibrate the original position after restarting, especially in the punching station, which cannot correspond to the mold cavity, resulting in misaligned cutting. At this time, a large number of unqualified finished products with inadequate heat sealing and inaccurate slitting will appear, requiring a lot of time for manual screening, bringing inconvenience and loss to production. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a non-biased automatic tracking punching and unloading mechanism, which aims to automatically adjust the positions of the heat sealing station and the punching station according to the state of the blister conveying, so as to avoid punching out unqualified finished products when the formed blister expands and contracts due to thermal expansion and contraction.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a non-deviation automatic tracking punching and unloading mechanism, comprising a base, a heat sealing station and a punching station are installed on the base, grating displacement sensors are installed on the heat sealing station and the punching station respectively, and also comprises a control processor, a first servo motor and a second servo motor, the two grating displacement sensors are conductively connected to the control processor, the first servo motor and the second servo motor are controlled and connected by the control processor, a first guide rail and a second guide rail are arranged on the base, a first slide seat sliding along the first guide rail is arranged at the bottom of the heat sealing station, and a second slide seat sliding along the second guide rail is arranged at the bottom of the punching station, the movement of the heat sealing station on the first guide rail is driven by the first servo motor, and the movement of the punching station on the second guide rail is driven by the second servo motor.

[0006] A first threaded sleeve is connected to the side end of the heat sealing station, a first threaded rod threadedly connected to the first threaded sleeve is arranged on the base, a first servo motor is connected to the base, and an output shaft of the first servo motor is connected to the first threaded rod.

[0007] A second threaded sleeve is connected to the side end of the punching station, a second threaded rod threadedly connected to the second threaded sleeve is arranged on the base, a second servo motor is connected to the base, and an output shaft of the second servo motor is connected to the second threaded rod.

[0008] The beneficial effects of the utility model are as follows: the grating displacement sensor can be used to detect whether the transverse indentations of the formed blisters passing through are aligned, and the grating displacement sensor transmits the detected signal to the control processor for processing. When it is not aligned, the control processor can control and calibrate the first servo motor and / or the second servo motor to achieve the purpose of tracking punching. When aligned, the heat sealing station and the punching station can proceed normally, so that the positions of the heat sealing station and the punching station are automatically adjusted according to the state of the blister conveying, so as to avoid punching out unqualified finished products when the formed blisters expand and contract due to thermal expansion and contraction.

[0009] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 A three-dimensional diagram of a specific implementation of the utility model;

[0011] Figure 2 It is a top view of a specific implementation method of the utility model. DETAILED DESCRIPTION

[0012] The present invention is specifically described below through embodiments, which are only used to further illustrate the present invention and should not be construed as limiting the protection scope of the present invention.

[0013] like Figure 1 , Figure 2 As shown, this embodiment discloses a non-biased automatic tracking punching and unloading mechanism, comprising a base 1, on which a heat sealing station 2, a cooling station 3, a pulling station 4 and a punching station 5 are sequentially mounted, grating displacement sensors 6 are respectively mounted on the heat sealing station 2 and the punching station 5, and further comprising a control processor, a first servo motor 7 and a second servo motor 8, the two grating displacement sensors 6 are conductively connected to the control processor, the first servo motor 7 and the second servo motor 8 are controlled and connected by the control processor, a first guide rail 10 and a second guide rail 20 are arranged on the base 1, a first slide seat sliding along the first guide rail 10 is arranged at the bottom of the heat sealing station 2, a second slide seat sliding along the second guide rail 20 is arranged at the bottom of the punching station 5, the movement of the heat sealing station 2 on the first guide rail 10 is driven by the first servo motor 7, and the movement of the punching station 5 on the second guide rail 20 is driven by the second servo motor 8.

[0014] A first threaded sleeve 30 is connected to the side end of the heat sealing station 2, a first threaded rod 40 threadedly connected to the first threaded sleeve 30 is arranged on the base 1, both ends of the first threaded rod 40 are connected to the bracket through bearings, a first servo motor 7 is connected to the base 1, and the output shaft of the first servo motor 7 is connected to the first threaded rod 40. Through this structure, the first servo motor 7 can drive the first threaded sleeve 30 to move by driving the first threaded rod 40 to rotate, thereby driving the heat sealing station 2 to move.

[0015] A second threaded sleeve 50 is connected to the side end of the punching station 5, a second threaded rod 60 threadedly connected to the second threaded sleeve 50 is arranged on the base 1, and both ends of the second threaded rod 60 are also connected to the bracket through bearings, and a second servo motor 8 is connected to the base 1, and the output shaft of the second servo motor 8 is connected to the second threaded rod 60. Through this structure, the second servo motor 8 can drive the second threaded sleeve 50 to move by driving the second threaded rod 60 to rotate, thereby driving the punching station 5 to move.

[0016] By adopting the above technical scheme, the grating displacement sensor 6 can be used to detect whether the transverse indentations or special parts of the formed blisters passing by are aligned. The grating displacement sensor 6 transmits the detected signal to the control processor for processing. When it is not aligned, the first servo motor 7 and / or the second servo motor 8 can be controlled and calibrated by the control processor to achieve the purpose of tracking punching. When aligned, the heat sealing station 2 and the punching station 5 can proceed normally. In this way, the positions of the heat sealing station 2 and the punching station 5 are automatically adjusted according to the state of the blister conveying, so as to avoid the punching out of unqualified finished products when the formed blisters expand and contract due to thermal expansion and contraction.

[0017] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0018] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A non-deviation automatic tracking punching and unloading mechanism, comprising a base, on which a heat sealing station and a punching station are mounted, characterized in that: Grating displacement sensors are installed on the heat sealing station and the punching station respectively, and also include a control processor, a first servo motor and a second servo motor. The two grating displacement sensors are conductively connected to the control processor, and the first servo motor and the second servo motor are controlled and connected by the control processor. A first guide rail and a second guide rail are arranged on the base, a first slide seat sliding along the first guide rail is arranged at the bottom of the heat sealing station, and a second slide seat sliding along the second guide rail is arranged at the bottom of the punching station. The movement of the heat sealing station on the first guide rail is driven by the first servo motor, and the movement of the punching station on the second guide rail is driven by the second servo motor.

2. The non-deviation automatic tracking punching and unloading mechanism according to claim 1 is characterized by: A first threaded sleeve is connected to the side end of the heat sealing station, a first threaded rod threadedly connected to the first threaded sleeve is arranged on the base, a first servo motor is connected to the base, and an output shaft of the first servo motor is connected to the first threaded rod.

3. The non-deviation automatic tracking punching and unloading mechanism according to claim 1 is characterized by: A second threaded sleeve is connected to the side end of the punching station, a second threaded rod threadedly connected to the second threaded sleeve is arranged on the base, a second servo motor is connected to the base, and an output shaft of the second servo motor is connected to the second threaded rod.