Electromagnetic heating device for spinning melt processing

By using an electromagnetic heating device in spinning melting processing, the electromagnetic coil generates a high frequency magnetic field to heat the melting pipeline, which solves the problem of high local temperature of the heating rod being difficult to regulate and easily damaged, and achieves a heating effect of rapid heating, accurate temperature control and non-virgin damage.

CN222666112UActive Publication Date: 2025-03-25SHANDONG YI REN MASCH CO LTD
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Patent Information

Application Number
CN202421478048.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-03-25
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing heating devices in the form of heating rods have problems such as high local temperatures that are difficult to regulate and easily damaged in spinning melt processing.

Method used

The electromagnetic heating device is used to generate a high-frequency magnetic field through the electromagnetic coil to heat the melting pipeline, achieving uniform heating and precise temperature control.

Benefits of technology

It achieves a heating effect of rapid heating, accurate temperature control and non-prone to damage, and meets the processing needs of polymer melts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electromagnetic heating device for spinning melt processing, which comprises a thermal insulation outer cylinder, a lining cylinder, an electromagnetic coil and a blanking cylinder, the lining cylinder penetrates into the middle of the interior of the thermal insulation outer cylinder, the electromagnetic coil for heating is wound on the outer wall of the lining cylinder, two ends of the electromagnetic coil are connected with a connecting lead connected to a circuit, and the blanking cylinder is connected with the connecting lead. The lower end of the lining cylinder communicates with a discharging cylinder, a connector is fixed to the upper end of the lining cylinder, and a melting pipeline is embedded in the middle of the inner wall of the connector. When the electromagnetic heating device for spinning melting processing is used, the electromagnetic coil is connected to the outer wall of the melting pipeline, the electromagnetic coil is powered on to generate a high-frequency magnetic field to heat the melting pipeline, polymer melt passing through the melting pipeline is melted so as to meet the processing requirement of the polymer melt, and the device adopts electromagnetic heating and is fast in temperature rise, accurate in temperature control and not prone to damage.
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Description

Technical Field

[0001] The utility model relates to the technical field of spinning melt processing equipment, in particular to an electromagnetic heating device used for spinning melt processing. Background Art

[0002] Melt spinning is a method of spinning polymer melts using a melt spinning machine. All polymers that can be melted or transformed into a viscous flow state without significant degradation can be spun using the melt spinning method. The electromagnetic heating device plays a vital role as a component for heating and melting the spinning, ensuring that the polymer melt can be effectively melt processed.

[0003] The utility model relates to the field of nanofiber production, specifically a melt electrospinning heating storage device (CN211367820U), including a storage barrel and an ejector pin, the outer wall of the storage barrel is sleeved with an annular heater, the upper end of the storage barrel is provided with a top cover, the top cover is provided with a first center hole, the lower end of the storage barrel is fixedly connected with a nozzle, the nozzle is provided with a discharge port, a diverter shuttle is provided in the raw material cavity of the storage barrel, the diverter shuttle is provided with a second center hole, and the ejector pin passes through the first center hole and the second center hole in sequence and then penetrates into the discharge port. The heating storage device of the utility model can make the raw material heating more uniform, prevent the raw material from oxidizing, and no raw material escapes during the heating process by setting the diverter shuttle, the air inlet channel and the ejector pin structure, and can conveniently solve the problem of nozzle blockage. Conventional melt spinning uses a heating rod to heat the polymer melt, and the heating rod heats the local temperature high and is not easy to control. At the same time, the heating rod is easily damaged relative to electromagnetic heating.

[0004] To this end, we propose an electromagnetic heating device for spinning melt processing. Utility Model Content

[0005] The purpose of the utility model is to provide an electromagnetic heating device for spinning melt processing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electromagnetic heating device for spinning melt processing, comprising an insulating outer cylinder, an inner lining cylinder, an electromagnetic coil and a discharge cylinder, the inner lining cylinder is inserted into the middle part of the inner part of the insulating outer cylinder, and the outer wall of the inner lining cylinder is wrapped with a heating electromagnetic coil, the two ends of the electromagnetic coil are connected to connecting wires connected to the circuit, the lower end of the inner lining cylinder is connected to the discharge cylinder, the upper end of the inner lining cylinder is fixed with a connector, and the middle part of the inner wall of the connector is embedded with a melting pipe.

[0007] Preferably, the top of the melting pipe is connected to a feed pipe for introducing spinning raw materials.

[0008] Preferably, a docking joint is provided at the connection between the lower material barrel and the inner liner barrel, and a spinneret is connected to the bottom of the lower end of the lower material barrel.

[0009] Preferably, a bolt is threadedly connected at the connection between the spinneret and the lower barrel, the top of the spinneret is connected to the melting pipe, and the spinneret and the lower barrel are detachably connected.

[0010] Preferably, tube clamps are sleeved on both sides of the outer wall of the thermal insulation outer cylinder, and the tube clamps and the thermal insulation outer cylinder are fixed by welding.

[0011] Preferably, a mounting seat is fixed to the side of the cartridge away from the heat-insulating outer cartridge, and the cartridge is fixed to the melting processing equipment via the mounting seat.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: when the electromagnetic heating device for spinning melt processing is used, the electromagnetic coil connected to the outer wall of the melting pipe is energized to generate a high-frequency magnetic field, which heats the melting pipe, so that the polymer melt passing through the melting pipe is melted to meet the polymer melt processing requirements. The device adopts electromagnetic heating, which has fast heating, precise temperature control, and is not easy to break. Compared with conventional heating rod heating, the local temperature of the heating rod is high and difficult to control. At the same time, the heating rod is easily damaged compared with electromagnetic heating.

[0013] The feed barrel serves as the access pipe of the melt pipeline. The polymer melt flows into the feed barrel in the form of fluid, and is ejected from the spinneret through the spinneret under pressure to meet the processing requirements of melt spinning. The spinneret is connected to the feed barrel by bolt-tightening, which is convenient for users to replace and clean the spinneret in time.

[0014] The heat-insulating outer cylinder serves as the external protective component of the electromagnetic heating device and is connected to the connector in a sleeve-type fixing manner to meet the requirements for connecting and installing the electromagnetic coil. The barrel clamp serves as a fixing component of the heat-insulating outer cylinder and clamps the heat-insulating outer cylinder. The design of the disc-mounted mounting seat can expand the connection area between the barrel clamp and the melting processing equipment, improve the connection strength between the barrel clamp and the melting processing equipment, and ensure that the electromagnetic heating device can be used for a long time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the connection structure between the inner liner and the electromagnetic coil of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the thermal insulation outer cylinder of the utility model.

[0018] In the figure: 1. Insulating outer cylinder; 2. Inner lining cylinder; 3. Electromagnetic coil; 4. Feeding cylinder; 11. Cylinder clamp; 12. Mounting seat; 21. Connecting head; 22. Melting pipe; 23. Feeding pipe; 31. Connecting wire; 41. Butt joint; 42. Bolt; 43. Spinning head. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0020] See also Figure 1-3 The utility model provides a technical solution: an electromagnetic heating device for spinning melt processing, comprising an insulating outer cylinder 1, an inner liner 2, an electromagnetic coil 3 and a discharge cylinder 4, the inner liner 2 is penetrated into the middle part of the inner part of the insulating outer cylinder 1, and the outer wall of the inner liner 2 is wrapped with a heated electromagnetic coil 3, both ends of the electromagnetic coil 3 are connected with connecting wires 31 connected to the circuit, the lower end of the inner liner 2 is connected with the discharge cylinder 4, the upper end of the inner liner 2 is fixed with a connector 21, and the middle part of the inner wall of the connector 21 is embedded with a melting pipe 22, the top of the melting pipe 22 is connected with a feed pipe 23 for introducing spinning raw materials, the melting pipe 22 serves as a heating pipe for electromagnetic melting, when the polymer melt enters from the feed pipe 23, it flows into the melting pipe 22, the outer wall of the melting pipe 22 is connected with the electromagnetic coil 3, the electromagnetic coil 3 is energized to generate a high-frequency magnetic field, the melting pipe 22 is heated, so that the polymer melt passing through the melting pipe 22 is melted to meet the polymer melt processing requirements. Example 2

[0021] See also Figure 1-3The utility model provides a technical solution: an electromagnetic heating device for spinning melt processing, a joint 41 is provided at the connection between the lower barrel 4 and the inner liner barrel 2, and the lower end bottom of the lower barrel 4 is connected with a spinneret 43, and the connection between the spinneret 43 and the lower barrel 4 is threadedly connected with a bolt 42, the top of the spinneret 43 is connected to the melt pipe 22, and the spinneret 43 and the lower barrel 4 are detachably connected, the lower barrel 4 serves as an access pipe for the melt pipe 22, the polymer melt flows into the lower barrel 4 in the form of fluid, and passes through the spinneret 43, and the fluid is ejected from the spinneret 43 in the form of pressure to meet the processing requirements of melt spinning, and the spinneret 43 is connected to the lower barrel 4 in a bolt-tightening connection, which is convenient for users to replace the spinneret in time. 43, the spinneret 43 is cleaned, the outer wall of the insulating outer cylinder 1 is sleeved with a tube clamp 11 on both sides, and the tube clamp 11 and the insulating outer cylinder 1 are welded and fixed, the side of the tube clamp 11 away from the insulating outer cylinder 1 is fixed with a mounting seat 12, and the tube clamp 11 is fixed to the melting processing equipment through the mounting seat 12, the insulating outer cylinder 1 is used as the external protective component of the electromagnetic heating device, and is connected to the connector 21 in a sleeve-type fixing manner to meet the requirements of connecting and installing the electromagnetic coil 3, and the tube clamp 11 is used as a fixing component of the insulating outer cylinder 1 to clamp the insulating outer cylinder 1, and the design of the disc-mounted mounting seat 12 can expand the connection area between the tube clamp 11 and the melting processing equipment, improve the connection strength between the tube clamp 11 and the melting processing equipment, and ensure that the electromagnetic heating device can be used for a long time.

[0022] Working principle: For this type of electromagnetic heating device used for spinning melt processing, the user first adds the polymer melt into the feed pipe 23 to melt. At this time, when the polymer melt enters from the feed pipe 23, it flows into the melt pipe 22. The outer wall of the melt pipe 22 is connected to the electromagnetic coil 3. The electromagnetic coil 3 is energized to generate a high-frequency magnetic field to heat the melt pipe 22. Subsequently, the polymer melt flows into the discharge barrel 4 in the form of a fluid, and is ejected from the spinneret 43 through the spinneret 43 in the form of pressure. Finally, the user guides and transports the polymer melt thread through a textile guide to carry out the next textile processing. In this way, the entire use process of the electromagnetic heating device for spinning melt processing is completed.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic heating device for spinning melt processing, comprising a heat-insulating outer cylinder (1), an inner liner cylinder (2), an electromagnetic coil (3) and a feed cylinder (4), characterized in that: An inner lining tube (2) is inserted into the middle of the inner portion of the heat-insulating outer tube (1), and a heating electromagnetic coil (3) is wound around the outer wall of the inner lining tube (2), and connecting wires (31) connected to the circuit are connected to both ends of the electromagnetic coil (3), and the lower end of the inner lining tube (2) is connected to a lower material tube (4), and a connector (21) is fixed to the upper end of the inner lining tube (2), and a molten pipe (22) is embedded in the middle of the inner wall of the connector (21).

2. The electromagnetic heating device for spinning melt processing according to claim 1, characterized in that: The top of the melting pipe (22) is connected to a feed pipe (23) for introducing spinning raw materials.

3. The electromagnetic heating device for spinning melt processing according to claim 1, characterized in that: A butt joint (41) is provided at the connection between the lower barrel (4) and the inner liner barrel (2), and a spinneret (43) is connected to the bottom of the lower end of the lower barrel (4).

4. The electromagnetic heating device for spinning melt processing according to claim 3, characterized in that: A bolt (42) is threadedly connected to the connection between the spinneret (43) and the lower barrel (4); the top of the spinneret (43) is connected to the melting pipe (22); and the spinneret (43) and the lower barrel (4) are detachably connected.

5. The electromagnetic heating device for spinning melt processing according to claim 1, characterized in that: The outer wall of the heat-insulating outer cylinder (1) is sleeved with cylinder clamps (11) on both sides, and the cylinder clamps (11) and the heat-insulating outer cylinder (1) are fixed by welding.

6. The electromagnetic heating device for spinning melt processing according to claim 5, characterized in that: A mounting seat (12) is fixed to a side of the cartridge clamp (11) away from the heat-insulating outer cylinder (1), and the cartridge clamp (11) is fixed to the melting processing equipment via the mounting seat (12).

Citation Information

Patent Citations

  • Melting electrostatic spinning heating storage device

    CN211367820U