Dye vat for textile processing
By setting a detachable connecting tube and filter plate at the dye outlet position of the dyeing tank, the problem of difficult removal of dyed water residue in the dyeing tank for textile processing is solved, and efficient dyeing effect and equipment cleaning are achieved.
Patent Information
- Application Number
- CN202421153054.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing dyeing tanks for textile processing are difficult to effectively remove residues in the dyeing tank during the dyeing process, affecting the dyeing effect.
A dyeing tank for textile processing with a filter mechanism is designed. By setting a detachable connecting tube and filter plate at the dye outlet position, the filter plate can filter out impurities in the dye water, making it easier to recover and clean.
It realizes effective filtration of impurities in dyed water, ensures dyeing effect, and facilitates the recycling and cleaning of dyed water.
Smart Images

Figure CN222666282U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile processing, in particular to a dyeing tank for textile processing. Background Art
[0002] Textiles are products made from processed and woven textile fibers. China is a major textile producer and exporter. After years of development, China's textile industry has obvious competitive advantages. It has the most complete industrial chain in the world and the highest level of processing and supporting facilities. The self-regulation capabilities of many developed industrial clusters in response to market risks are constantly enhanced, providing a solid guarantee for the industry to maintain a steady pace of development. Textile dyeing is an important part of textile processing technology. Most of the existing textile dyeing is carried out in a dye tank, so a highly functional dye tank for textile processing is very necessary.
[0003] The existing dyeing tank for textile processing includes a dyeing box, and the textile is loaded and unloaded by a plurality of rotating rollers arranged at the top and inside of the dyeing box to complete the dyeing operation. However, during the dyeing process of the textile, some residues will be left in the dyeing tank. When the dyeing water in the dyeing tank needs to be replaced, the residue needs to be fished out to ensure the dyeing effect. Therefore, a dyeing tank for textile processing with a filtering mechanism is needed. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the above technical defects and provide a dyeing tank for textile processing with a filtering mechanism.
[0005] In order to solve the above technical problems, the technical solution provided by the utility model is: a dyeing trough for textile processing, including a dyeing box, a feed inlet is connected to the left side of the top of the dyeing box, a discharge port is connected to the right side of the top of the dyeing box, a loading roller located on the left side of the feed inlet is provided at the left end of the top surface of the dyeing box, a unloading roller located on the right side of the discharge port is provided at the right end of the top surface of the dyeing box, a plurality of material guide rollers are arranged to rotate evenly in the dyeing box, a dye inlet is connected to the top right side of the dyeing box, a dye outlet is connected to the bottom right side of the dyeing box, a partition plate is horizontally arranged in the dyeing box, a discharge pipe is passed through the center of the partition plate, a material cut-off valve is arranged inside the discharge pipe, and the dye outlet is matched with a connecting pipe screwed to the right outer wall of the dyeing box, and a filter plate is arranged inside the connecting pipe.
[0006] The advantages of the utility model compared with the prior art are: by arranging a detachable connecting pipe at the dye outlet position, the filter plate vertically inserted in the connecting pipe can filter out impurities in the dyeing water, which is convenient for recycling the dyeing water, and the dyeing box can be cleaned with the help of clean water to ensure the dyeing effect next time.
[0007] As an improvement, support plates are provided in the center of the outer walls on both sides of the dyeing box, support rods are provided on the top surfaces of the support plates, load-bearing plates located at the top of the dyeing box are connected between the support rods, a stirring motor is provided in the center of the top surface of the load-bearing plate, and a stirring rod extending into the dyeing box is connected to the output end of the stirring motor to promote sufficient mixing of the dye and water, avoid uneven mixing, and ensure the quality of the textiles.
[0008] As an improvement, a reducer connected to the stirring rod is provided in the center of the top surface of the dyeing box, so that the stirring rod rotates at a uniform speed, thereby improving stability.
[0009] As an improvement, the dyeing box is provided with an inclined material guide plate located at the bottom end of the partition plate and cooperating with the dye outlet. The inclined material guide plate can cooperate to fully guide out the dyeing water released from the discharge pipe.
[0010] As an improvement, the connecting pipe includes a first sleeve connected to the dye outlet, a second sleeve is threadedly connected to the right end of the first sleeve, a rubber sealing ring is provided on the inner wall of the first sleeve and is close to the outer wall of the right end of the dye outlet, and the rubber sealing ring is close to the outer wall of the dye outlet, so that the connection between the connecting pipe and the dye outlet is tighter; connecting rings threadedly connected to the outer wall of the dyeing box are provided around the left end of the first sleeve, and the connecting rings facilitate the installation and disassembly of the connecting pipe.
[0011] As an improvement, the filter plate is vertically arranged at the left end of the second sleeve, and a limiting ring is provided in the second sleeve which is close to the right side of the filter plate. The filter plate is placed in the second sleeve, close to the limiting ring. Under the impact of water flow, the filter plate can always be close to the limiting ring to filter the dyed water, which makes it convenient to disassemble, clean or replace the filter plate when the second sleeve is disassembled, thereby ensuring the filtration efficiency.
[0012] As an improvement, the device is provided with a control system to coordinately control the startup and shutdown of the electrical components. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model is a stereoscopic diagram of a dyeing tank for textile processing.
[0014] Figure 2 The utility model is a top view of a dyeing tank for textile processing.
[0015] Figure 3 The utility model is a cross-sectional stereoscopic diagram of a dyeing tank for textile processing.
[0016] Figure 4 The utility model discloses a cross-sectional view of a connecting pipe of a dyeing tank for textile processing.
[0017] As shown in the figure: 1. Dyeing box; 2. Feed inlet; 3. Discharge outlet; 4. Loading roller; 5. Unloading roller; 6. Guide roller; 7. Dye inlet; 8. Dye outlet; 9. Partition plate; 10. Discharge pipe; 11. Cut-off valve; 12. Connecting pipe; 13. Filter plate; 14. Support plate; 15. Support rod; 16. Load-bearing plate; 17. Stirring motor; 18. Stirring rod; 19. Reducer; 20. Inclined guide plate; 21. First sleeve; 22. Second sleeve; 23. Rubber sealing ring; 24. Connecting ring; 25. Limiting ring. DETAILED DESCRIPTION
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0019] Combined with Figure 1-4 As shown, a dyeing tank for textile processing includes a dyeing box 1, a feed port 2 is connected to the left side of the top of the dyeing box 1, a discharge port 3 is connected to the right side of the top of the dyeing box 1, a loading roller 4 located on the left side of the feed port 2 is provided at the left end of the top surface of the dyeing box 1, and a discharge roller 5 located on the right side of the discharge port 3 is provided at the right end of the top surface of the dyeing box 1. A plurality of guide rollers 6 are evenly rotated in the dyeing box 1, and the textile is placed on the loading roller 4. The loading roller 4 rotates under the control of the device driving mechanism to transfer the textile to the guide roller 6 through the feed port 2, and the plurality of guide rollers 6 rotate to continuously transfer the textile forward until it is transferred from the discharge port 3 to the discharge roller 5, thereby completing the dyeing.
[0020] The top right side of the dyeing box 1 is connected to a dye inlet 7, and the dye and a certain amount of water are introduced into the dyeing box 1 through the dye inlet 7; support plates 14 are provided in the center of the outer walls on both sides of the dyeing box 1, and support rods 15 are provided on the top surfaces of the support plates 14. A load-bearing plate 16 located at the top of the dyeing box 1 is connected between the support rods 15, and a stirring motor 17 is provided in the center of the top surface of the load-bearing plate 16. A stirring rod 18 extending into the dyeing box 1 is connected to the output end of the stirring motor 17, and a reducer 19 connected to the stirring rod 18 is provided in the center of the top surface of the dyeing box 1. The stirring motor 17 and the reducer 19 cooperate to drive the stirring rod 18 to rotate, so as to promote full mixing of the dye and water, avoid uneven mixing, and ensure the quality of the textiles.
[0021] The bottom right end of the dye box 1 is connected to a dye outlet 8, and the dye outlet 8 is equipped with a connecting pipe 12 that is screwed to the outer wall of the right side of the dye box 1. A filter plate 13 is arranged in the connecting pipe 12. The connecting pipe 12 includes a first sleeve 21 connected to the dye outlet 8, and a second sleeve 22 is threadedly connected to the right end of the first sleeve 21. A rubber sealing ring 23 that is in close contact with the outer wall of the right end of the dye outlet 8 is arranged on the inner wall of the first sleeve 21. A connecting ring 24 that is screwed to the outer wall of the dye box 1 is arranged around the left end of the first sleeve 21. The connecting pipe 12 is slidably placed on the dye outlet 8 so that the rubber sealing ring 23 is in close contact with the outer wall of the dye outlet 8. Bolts are used to penetrate the connecting ring 24 to connect it to the outer wall of the dye box 1 to complete the installation of the connecting pipe 12.
[0022] A partition plate 9 is horizontally arranged in the dyeing box 1, and an inclined guide plate 20 is arranged in the dyeing box 1, which is located at the bottom of the partition plate 9 and cooperates with the dye outlet 8. A discharge pipe 10 is passed through the center of the partition plate 9, and a cut-off valve 11 is arranged inside the discharge pipe 10. The filter plate 13 is vertically arranged at the left end inside the second sleeve 22, and a limiting ring 25 is provided in the second sleeve 22, which is close to the right side of the filter plate 13. When the dyeing operation is completed and different dyes need to be replaced, the cut-off valve 11 is opened, and the dyed water is released to the inclined guide plate 20 through the discharge pipe 10. The inclined guide plate 20 cooperates to discharge the dyed water. Under the impact of the water flow, the filter plate 13 is always close to the limiting ring 25 to filter the dyed water, and impurities in the dyed water remain in the second sleeve 22 on the left side of the filter plate 13.
[0023] During the specific implementation of the utility model, firstly, dye and a certain amount of water are introduced into the dye box 1 through the dye inlet 7, and the stirring motor 17 cooperates with the reducer 19 to drive the stirring rod 18 to rotate, so as to promote the full mixing of the dye and the water and avoid the uneven mixing. Then, the connecting pipe 12 is slidably placed on the dye outlet 8, so that the rubber sealing ring 23 is close to the outer wall of the dye outlet 8, and the connecting ring 24 is connected to the outer wall of the dye box 1 through the bolt, so as to complete the installation of the connecting pipe 12; start the dyeing operation, place the textile on the feeding roller 4, and the feeding roller 4 rotates under the control of the device driving mechanism to transfer the textile through the feed port 2 to the guide roller 6, and the multiple guide rollers 6 rotate to continuously transfer the textile forward until it is transferred from the discharge port 3 to the discharge roller 5, so as to complete the dyeing of a section of the textile, and the feeding roller 4, the guide roller 6 and the discharge roller 5 are continuously Rotate until the dyeing operation of the entire textile is completed; when a different dye needs to be replaced after the dyeing operation is completed, open the cut-off valve 11, and the dyeing water is released to the inclined guide plate 20 through the discharge pipe 10, and the inclined guide plate 20 cooperates to discharge the dyeing water. Under the impact of the water flow, the filter plate 13 always clings to the limiting ring 25 to filter the dyeing water, and the impurities in the dyeing water remain in the second sleeve 22 on the left side of the filter plate 13 until all the dyeing water in the dyeing box 1 is taken out, and clean water is introduced through the dye inlet 7, and the dyeing box 1 is cleaned with the stirring motor 17 to avoid residual dyeing impurities. Finally, remove the connecting pipe 12 from the dyeing box 1, rotate and remove the second sleeve 22, take out the filter plate 13 for cleaning or replacement, and then place the filter plate 13 in the second sleeve 22, close to the limiting ring 25, install the connecting pipe 12 and continue the dyeing operation.
[0024] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A dyeing tank for textile processing, comprising a dyeing box (1), characterized in that: The dyeing box (1) is provided with a feed inlet (2) at the left side of the top end, and a discharge outlet (3) at the right side of the top end. A loading roller (4) located on the left side of the feed inlet (2) is provided at the left end of the top surface of the dyeing box (1), and a discharging roller (5) located on the right side of the discharge outlet (3) is provided at the right end of the top surface of the dyeing box (1). A plurality of material guide rollers (6) are provided in the dyeing box (1) for uniform rotation. A dye inlet (7) is provided at the top right end of the dyeing box (1), and a dye outlet (8) is provided at the bottom right end of the dyeing box (1). A partition plate (9) is provided horizontally in the dyeing box (1), and a discharge pipe (10) is provided through the center of the partition plate (9). A material cut-off valve (11) is provided inside the discharge pipe (10). A connecting pipe (12) screwed to the right outer wall of the dyeing box (1) is provided on the dye outlet (8), and a filter plate (13) is provided inside the connecting pipe (12).
2. A dyeing tank for textile processing according to claim 1, characterized in that: Support plates (14) are provided in the center of the outer walls on both sides of the dyeing box (1), and support rods (15) are provided on the top surfaces of the support plates (14). A load-bearing plate (16) located at the top of the dyeing box (1) is connected between the support rods (15), and a stirring motor (17) is provided in the center of the top surface of the load-bearing plate (16). The output end of the stirring motor (17) is connected to a stirring rod (18) extending into the dyeing box (1).
3. A dyeing tank for textile processing according to claim 2, characterized in that: A reducer (19) connected to the stirring rod (18) is provided at the center of the top surface of the dyeing box (1).
4. A dyeing tank for textile processing according to claim 1, characterized in that: The dyeing box (1) is provided with an inclined material guide plate (20) located at the bottom end of the partition plate (9) and cooperating with the dye outlet (8).
5. The dyeing tank for textile processing according to claim 1, characterized in that: The connecting pipe (12) comprises a first sleeve (21) connected to the dye outlet (8); a second sleeve (22) is threadedly connected to the right end of the first sleeve (21); a rubber sealing ring (23) is provided on the inner wall of the first sleeve (21) and is in close contact with the outer wall of the right end of the dye outlet (8); and a connecting ring (24) is threadedly connected to the outer wall of the dye box (1) around the left end of the first sleeve (21).
6. A dyeing tank for textile processing according to claim 5, characterized in that: The filter plate (13) is vertically arranged at the left end inside the second sleeve (22), and a limiting ring (25) is provided in the second sleeve (22) and is closely attached to the right side of the filter plate (13).